CN211397802U - Air compressor capable of preventing overcharging - Google Patents

Air compressor capable of preventing overcharging Download PDF

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Publication number
CN211397802U
CN211397802U CN201922042539.4U CN201922042539U CN211397802U CN 211397802 U CN211397802 U CN 211397802U CN 201922042539 U CN201922042539 U CN 201922042539U CN 211397802 U CN211397802 U CN 211397802U
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air
pressure
value
air pressure
cylinder
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CN201922042539.4U
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Chinese (zh)
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范庆娣
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Jiangsu Dehou Electromechanical Co ltd
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Jiangsu Dehou Electromechanical Co ltd
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Abstract

The application provides an air compressor who prevents overcharging, because the pressure value variation in size that the equipment of aerifing that the difference bore, consequently set up the atmospheric pressure threshold value of aerifing the rifle and be the pressure value that this equipment of aerifing bore, therefore when the manometer measures the atmospheric pressure threshold value that the pressure value in the cylinder reaches the setting, controller control motor stall, consequently the pressure in the cylinder can not surpass the pressure value that equipment of aerifing bore, dangerous condition can not appear naturally. In addition, the air gun can also measure the air pressure in the air charging equipment by the air pressure meter, and when the measured air pressure value is an air pressure threshold value, the controller can also control the motor to stop running, so that the phenomenon that the air pressure in the air cylinder is too high and the air pressure in the air charging equipment is too high is further avoided. Therefore, the application provides an air compressor for preventing overcharging can be according to setting up the higher atmospheric pressure appears in the atmospheric pressure measured value control cylinder in the pneumatic equipment of the atmospheric pressure threshold value of inflating the rifle and real-time detection, has avoided the appearance of dangerous condition.

Description

Air compressor capable of preventing overcharging
Technical Field
The application belongs to the gas compressor field, concretely relates to prevent air compressor of overcharge.
Background
Air compressors are commonly used air power source equipment for providing compressed high pressure air, for providing air power to pneumatic tools (e.g., pneumatic nailers, sanding tools, painting tools, etc.) or for inflating, etc.
The main working principle of the existing air compressor is as follows: the motor directly drives the compressor to make the crankshaft rotate and drive the connecting rod to make the piston reciprocate to change the volume of the cylinder. Because of the change of the pressure in the cylinder, the air enters the cylinder through the air filter by the air inlet valve, in the compression stroke, the compressed air enters the air storage tank by the exhaust valve under the action of the exhaust valve and the one-way valve (check valve) by the reduction of the volume of the cylinder, when the exhaust pressure reaches the rated pressure of 0.7MPa, the air storage tank is automatically stopped by the control of the pressure switch, and when the pressure of the air storage tank is reduced to 0.5-0.6 MPa, the pressure switch is automatically connected and started.
However, when the existing air compressor is used for inflating other equipment, if an inflation gun is always inflated on the equipment and is forgotten to be pulled out, or the air pressure borne by the equipment is small, dangerous situations can be caused due to overlarge inflation pressure.
SUMMERY OF THE UTILITY MODEL
The utility model provides a to prior art not enough, the utility model provides a prevent air compressor of overcharge to solve the problem that the dangerous condition appears after current air compressor overcharge.
An anti-overcharging air compressor comprises an air cylinder, a motor, a compressor, a pressure gauge, an air outlet valve and a controller;
the motor, the compressor, the pressure gauge and the air outlet valve are all positioned on the upper surface of the air cylinder, and the motor drives the compressor to operate through the conveyor belt;
the pressure gauge is used for measuring the pressure value in the cylinder;
the air outlet valve comprises a guide pipe and an air charging gun, the air charging gun is provided with an air charging channel, an air pressure measuring cavity, a barometer and an air pressure setting panel, the air charging channel is used for conveying compressed air in the air cylinder to equipment needing to be charged through the guide pipe, the air pressure measuring cavity is communicated with the air charging equipment, the barometer is located in the air pressure measuring cavity and used for measuring air pressure in the air charging equipment and transmitting an air pressure measured value to the controller in real time, the air pressure setting panel is used for setting an air pressure threshold value according to requirements, and the air pressure threshold value is transmitted to the controller;
the controller controls operation of the motor based on the air pressure measurement, the air pressure threshold, and the pressure value.
Preferably, the maximum set value of the air pressure threshold in the air pressure setting panel does not exceed the maximum pressure value born by the air cylinder, when the air pressure threshold is 0.5-0.7MPa, the controller is used for controlling the motor to stop running when the pressure value in the air cylinder measured by the pressure gauge reaches the set air pressure threshold, and when the pressure value in the air cylinder measured by the pressure gauge is lower than 0.5MPa, the controller is used for controlling the motor to run.
Preferably, when the air pressure threshold is below 0.5MPa, the controller is configured to control the motor to stop operating when the pressure in the air cylinder measured by the pressure gauge is equal to the air pressure threshold, and when the pressure in the air cylinder measured by the pressure gauge is lower than the air pressure threshold by 0.1MPa, the controller is configured to control the motor to operate.
Preferably, the pressure value, the air pressure measurement value and the air pressure threshold value are transmitted to the controller through data lines.
According to the scheme, the application provides an air compressor who prevents overcharging, because the pressure value that the equipment of aerifing of difference bore is different in size, consequently sets up the pressure value that the atmospheric pressure threshold value of aerifing the rifle bears for this equipment of aerifing, therefore when the manometer measured the pressure value in the cylinder reaches the atmospheric pressure threshold value that sets up, controller control motor stall, consequently the pressure in the cylinder can not surpass the pressure value that equipment of aerifing bore, dangerous condition can not appear in nature. In addition, the air gun can also measure the air pressure in the air charging equipment by the air pressure meter, and when the measured air pressure value is an air pressure threshold value, the controller can also control the motor to stop running, so that the phenomenon that the air pressure in the air cylinder is too high and the air pressure in the air charging equipment is too high is further avoided. Therefore, the application provides an air compressor for preventing overcharging can be according to setting up the higher atmospheric pressure appears in the atmospheric pressure measured value control cylinder in the pneumatic equipment of the atmospheric pressure threshold value of inflating the rifle and real-time detection, has avoided the appearance of dangerous condition.
Drawings
FIG. 1 is a schematic structural view of an air compressor with overcharge protection of the present application;
FIG. 2 is an enlarged schematic view of the inflation gun of the present application.
Detailed Description
The technical solutions in the embodiments shown in the present application will be clearly and completely described below with reference to the drawings in the embodiments shown in the present application.
Referring to the schematic diagrams shown in fig. 1 to 2, an overcharge-preventing air compressor includes a cylinder 1, a motor 2, a compressor 3, a pressure gauge 4, an air outlet valve 5 and a controller 6; the motor 2, the compressor 3, the pressure gauge 4 and the air outlet valve 5 are all positioned on the upper surface of the cylinder 1, and the motor 2 drives the compressor 3 to operate through a conveyor belt; the pressure gauge 4 is used for measuring the pressure value in the cylinder 1; the air outlet valve 5 comprises a conduit 51 and an air charging gun 52, the air charging gun 52 is provided with an air charging channel 521, an air pressure measuring cavity 522, an air pressure gauge 523 and an air pressure setting panel 524, the air charging channel 521 is used for conveying compressed air in the air cylinder 1 to equipment needing to be charged through the conduit 51, the air pressure measuring cavity 522 is communicated with the air charging equipment, the air pressure gauge 523 is located in the air pressure measuring cavity 522 and used for measuring air pressure in the air charging equipment and transmitting an air pressure measured value to the controller 6 in real time, and the air pressure setting panel 524 is used for setting an air pressure threshold value according to requirements and transmitting the air pressure threshold value to the controller 6; the controller 6 controls the operation of the motor 2 based on the air pressure measurement, the air pressure threshold, and the pressure value.
Because the pressure values born by different inflation equipment are different in size, the air pressure threshold of the inflation gun 52 is set to be the pressure value born by the inflation equipment, and therefore when the pressure value in the air cylinder 1 measured by the pressure gauge 4 reaches the set air pressure threshold, the controller 6 controls the motor 2 to stop running, so that the pressure in the air cylinder 1 cannot exceed the pressure value born by the inflation equipment, and the dangerous situation cannot occur naturally. In addition, the inflation gun 52 of the present application can also measure the air pressure in the inflation device by the air pressure meter, and when the measured air pressure value is the air pressure threshold value, the controller 6 can also control the motor 2 to stop running, so as to further avoid that the air pressure in the air cylinder 1 is too high, which leads to the too high air pressure in the inflation device. Therefore, the application provides an air compressor for preventing overcharge, which can control the higher air pressure in the air cylinder 1 according to the air pressure threshold value of the air gun 52 and the air pressure measured value in the real-time detection air charging equipment, thereby avoiding the occurrence of dangerous situations.
Specifically, the maximum set value of the air pressure threshold in the air pressure setting panel 524 is not more than the maximum pressure value borne by the air cylinder 1, when the air pressure threshold is 0.5-0.7MPa, the controller 6 controls the motor 2 to stop operating when the pressure value in the air cylinder 1 measured by the pressure gauge 4 reaches the set air pressure threshold, and when the pressure value in the air cylinder 1 measured by the pressure gauge 4 is less than 0.5MPa, the controller 6 controls the motor 2 to operate.
Preferably, when the air pressure threshold is below 0.5MPa, the controller 6 controls the motor 2 to stop operating when the pressure value in the air cylinder 1 measured by the pressure gauge 4 is equal to the air pressure threshold, and when the pressure value in the air cylinder 1 measured by the pressure gauge 4 is lower than the air pressure threshold by 0.1MPa, the controller 6 controls the motor 2 to operate.
The pressure value, the air pressure measurement value and the air pressure threshold value are transmitted to the controller 6 through data lines. Of course, the transmission can also be performed by means of bluetooth, electromagnetic waves and the like, but sometimes the air compressor is applied to severe scenes, and is not good enough to be used in repair shops, paint spray booths and the like, which may cause poor signal reception, and the stability of signal transmission can be ensured by using a data line.
Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the application being indicated by the following claims.
It will be understood that the present application is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the application is limited only by the appended claims.

Claims (4)

1. An anti-overcharging air compressor is characterized by comprising an air cylinder (1), a motor (2), a compressor (3), a pressure gauge (4), an air outlet valve (5) and a controller (6);
the motor (2), the compressor (3), the pressure gauge (4) and the air outlet valve (5) are all located on the upper surface of the cylinder (1), and the motor (2) drives the compressor (3) to operate through the conveyor belt;
the pressure gauge (4) is used for measuring the pressure value in the cylinder (1);
the air outlet valve (5) comprises a guide pipe (51) and an air charging gun (52), wherein an air charging channel (521), an air pressure measuring cavity (522), an air pressure gauge (523) and an air pressure setting panel (524) are arranged on the air charging gun (52), the air charging channel (521) is used for conveying compressed air in the air cylinder (1) to equipment needing to be charged through the guide pipe (51), the air pressure measuring cavity (522) is communicated with the air charging equipment, the air pressure gauge (523) is located in the air pressure measuring cavity (522) and used for measuring air pressure in the air charging equipment and transmitting an air pressure measured value to the controller (6) in real time, and the air pressure setting panel (524) is used for setting an air pressure threshold value according to requirements and transmitting the air pressure threshold value to the controller (6);
the controller (6) controls the operation of the motor (2) according to the air pressure measurement value, the air pressure threshold value and the pressure value.
2. The overcharge-proof air compressor according to claim 1, wherein the maximum set value of the air pressure threshold in the air pressure setting panel (524) does not exceed the maximum pressure value borne by the air cylinder (1), when the air pressure threshold is 0.5-0.7MPa, the pressure gauge (4) measures the pressure value in the air cylinder (1) to reach the set air pressure threshold, the controller (6) is used for controlling the motor (2) to stop running, and when the pressure gauge (4) measures the pressure value in the air cylinder (1) to be lower than 0.5MPa, the controller (6) is used for controlling the motor (2) to run.
3. The overcharge-prevented air compressor according to claim 2, wherein the controller (6) is configured to control the motor (2) to stop operating when the pressure gauge (4) measures a pressure value in the cylinder (1) equal to the barometric threshold when the barometric threshold is below 0.5MPa, and the controller (6) is configured to control the motor (2) to operate when the pressure gauge (4) measures a pressure value in the cylinder (1) below the barometric threshold of 0.1 MPa.
4. The anti-overcharge air compressor of any one of claims 1-3, wherein the pressure value, air pressure measurement value, and air pressure threshold value are transmitted to the controller (6) via data lines.
CN201922042539.4U 2019-11-22 2019-11-22 Air compressor capable of preventing overcharging Active CN211397802U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922042539.4U CN211397802U (en) 2019-11-22 2019-11-22 Air compressor capable of preventing overcharging

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922042539.4U CN211397802U (en) 2019-11-22 2019-11-22 Air compressor capable of preventing overcharging

Publications (1)

Publication Number Publication Date
CN211397802U true CN211397802U (en) 2020-09-01

Family

ID=72215981

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922042539.4U Active CN211397802U (en) 2019-11-22 2019-11-22 Air compressor capable of preventing overcharging

Country Status (1)

Country Link
CN (1) CN211397802U (en)

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