CN211361221U - Automatic induction heating device for assembling belt pulley - Google Patents

Automatic induction heating device for assembling belt pulley Download PDF

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Publication number
CN211361221U
CN211361221U CN201922448645.2U CN201922448645U CN211361221U CN 211361221 U CN211361221 U CN 211361221U CN 201922448645 U CN201922448645 U CN 201922448645U CN 211361221 U CN211361221 U CN 211361221U
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China
Prior art keywords
induction heating
belt pulley
automatic
frequency induction
workpiece
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CN201922448645.2U
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Chinese (zh)
Inventor
仵希敏
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Suzhou Hongchuang Hi Frequency Induction Heating Equipment Co ltd
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Suzhou Hongchuang Hi Frequency Induction Heating Equipment Co ltd
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Abstract

The utility model discloses an automatic induction heating device for belt pulley assembly, installation cabinet and mounting bracket including fixed mounting connection, the automatic high frequency induction heating mechanism of station and work piece pressure equipment mechanism, the automatic high frequency induction heating mechanism of station includes the transformer of being connected with high frequency power control box electricity, install the locating piece that is used for positioning the belt pulley on the workstation of installation cabinet, the transformer is installed inside the installation cabinet, and its output runs through and extends the workstation after the high frequency induction heating coil of electricity connection, high frequency induction heating coil is located the belt pulley periphery, be used for heating the belt pulley, work piece pressure equipment mechanism is including the work piece location clamp splice of installing above the locating piece, work piece location clamp splice adopts the lift cylinder drive of installing on the mounting bracket, be used for carrying out hot press assembly with the belt pulley after the heating; the utility model discloses the realization is to the auto-induction heating assembly of belt pulley and work piece, and work efficiency is high, has effectively practiced thrift manufacturing cost.

Description

Automatic induction heating device for assembling belt pulley
Technical Field
The utility model belongs to automatic change firing equipment and make the field, concretely relates to belt pulley assembly is with automatic induction heating device.
Background
With the continuous upgrading and development of technology, the automatic heating induction technology is beginning to be applied to modern manufacturing in scale. However, when the automatic heating induction technology is applied to various products for heating, the automatic heating induction equipment with a specific structure needs to be designed, which greatly limits the popularization of the automatic heating induction technology, and requires much creative labor to advance the development process of the industrial application of the automatic heating induction technology. Particularly, the existing welding equipment usually adopts manual induction heating, so that the defective rate is high, the production cost is high, and meanwhile, the quality hidden danger is caused.
The inventor of the application decides to design specific automatic induction heating welding systems for the application scenes based on continuous research on the automatic heating induction technology and understanding of related application occasions, and further effectively promotes the industrialization process of the automatic heating induction technology.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing an automatic induction heating device is used in belt pulley assembly realizes the automatic induction heating assembly to belt pulley and work piece, and work efficiency is high, has effectively practiced thrift manufacturing cost.
The utility model adopts the technical scheme as follows:
an automatic induction heating device for assembling a belt pulley, which is used for assembling the belt pulley and a workpiece, comprises a mounting cabinet and a mounting frame which are fixedly connected, a station automatic high-frequency induction heating mechanism and a workpiece press-fitting mechanism, the station automatic high-frequency induction heating mechanism comprises a transformer electrically connected with a high-frequency power supply control box, a positioning block for positioning the belt pulley is arranged on the workbench of the installation cabinet, the transformer is arranged in the installation cabinet, and the output end of the high-frequency induction heating coil penetrates and extends through the workbench and then is electrically connected with the high-frequency induction heating coil, the high-frequency induction heating coil is positioned on the periphery of the belt pulley, used for heating the belt pulley, the workpiece press-fitting mechanism comprises a workpiece positioning clamping block arranged above the positioning block, the workpiece positioning clamping block is driven by a lifting cylinder arranged on the mounting frame and is used for hot-press assembly with the heated belt pulley.
Preferably, the automatic induction heating device further comprises an infrared thermometer for monitoring the heating temperature of the belt pulley in real time, and the infrared thermometer is in control connection with the high-frequency power supply control box.
Preferably, the lifting cylinder is fixedly mounted on the mounting frame through a cylinder mounting block.
Preferably, the bottom of the mounting cabinet is provided with rollers for displacement.
Preferably, a protective cover is fixedly mounted above the mounting frame, and a protective door is arranged on the side surface of the protective cover.
Preferably, the high-frequency power supply control box is installed on a workbench of the installation cabinet.
The utility model realizes the heating expansion function by directly sleeving the belt pulley on the inner periphery of the high-frequency induction heating coil, and inserts the workpiece into the central shaft hole of the belt pulley in the heating expansion state through the workpiece press-fitting mechanism after the belt pulley is heated, and finally completes the automatic induction heating assembly of the belt pulley and the workpiece, thereby having high working efficiency and effectively saving the production cost; the utility model discloses still further preferably set up the infrared radiation thermometer who is used for real-time supervision belt pulley heating temperature, after reaching the required heating temperature of belt pulley, high frequency power control box stops the power supply output to the transformer for high frequency induction heating coil stops heating.
Drawings
Fig. 1 is a schematic structural view of an automatic induction heating device 1 for assembling a lower pulley according to an embodiment of the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1;
fig. 3 is an enlarged view of the structure at B in fig. 1.
Detailed Description
The embodiment of the utility model discloses an automatic induction heating device for assembling a belt pulley, which is used for assembling the belt pulley and a workpiece, and comprises a mounting cabinet and a mounting frame which are fixedly installed and connected, a station automatic high-frequency induction heating mechanism and a workpiece press-fitting mechanism, wherein the station automatic high-frequency induction heating mechanism comprises a transformer which is electrically connected with a high-frequency power supply control box, a positioning block for positioning the belt pulley is installed on a workbench of the mounting cabinet, the transformer is installed inside the mounting cabinet, and the output end of the high-frequency induction heating coil penetrates through the extension workbench and is electrically connected with the high-frequency induction heating coil, the high-frequency induction heating coil is positioned on the periphery of the belt pulley, the workpiece press-fitting mechanism comprises a workpiece positioning clamping block arranged above the positioning block, the workpiece positioning clamping block is driven by a lifting cylinder arranged on the mounting frame and is used for carrying out hot-press assembly on the heated belt pulley.
In order to make the technical solutions in the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
Referring to fig. 1, 2 and 3, an automatic induction heating device 1 for belt pulley assembly is used for assembling a belt pulley 2 and a workpiece (not shown in the figures), and comprises a mounting cabinet 10, a mounting frame 20, a station automatic high-frequency induction heating mechanism 30 and a workpiece press-fitting mechanism 40 which are fixedly connected, wherein the station automatic high-frequency induction heating mechanism 30 comprises a transformer (not shown in the figures) which is electrically connected with a high-frequency power supply control box 50 through a wire harness; preferably, in the present embodiment, the bottom of the mounting cabinet 10 is provided with a roller 12 for displacement, a protective cover 21 is fixedly mounted above the mounting rack 20, and a protective door 22 is arranged on the side surface of the protective cover; the high-frequency power supply control box 50 is arranged on the workbench 11 of the installation cabinet 10;
in the present embodiment, a positioning block 61 for positioning the belt pulley 2 is mounted on the worktable 11 of the mounting cabinet 10, the transformer is mounted inside the mounting cabinet 10, and the output end of the transformer penetrates through the extension worktable 11 and is electrically connected to the high-frequency induction heating coil 31, the high-frequency induction heating coil 31 is located at the periphery of the belt pulley 2 for heating the belt pulley 2, the workpiece press-fitting mechanism 40 includes a workpiece positioning clamping block 41 mounted above the positioning block 61, the workpiece positioning clamping block 41 is driven by a lifting cylinder 42 mounted on the mounting rack 20 for hot press-fitting with the heated belt pulley 2; the specific shape of the workpiece positioning and clamping block 41 can be specifically designed according to the shape of the workpiece to be assembled, and particularly preferably, in the present embodiment, the lifting cylinder 42 is fixedly mounted on the mounting frame 20 through the cylinder mounting block 43;
preferably, in this embodiment, the automatic induction heating device 1 further includes an infrared thermometer 70 (which is obtained by direct purchase in the market and then installed) for monitoring the heating temperature of the belt pulley 2 in real time, and the infrared thermometer 70 is in control connection with the high-frequency power supply control box 50;
in the embodiment, the belt pulley 2 is directly sleeved on the inner periphery of the high-frequency induction heating coil 31 to realize the heating expansion function, the workpiece mounting shaft is inserted into the central shaft hole 21 of the belt pulley 2 in the heating expansion state through the workpiece press-fitting mechanism 40 after the belt pulley 2 is heated, and finally the automatic induction heating assembly of the belt pulley 2 and the workpiece is completed, so that the working efficiency is high, and the production cost is effectively saved; the present embodiment is further preferably provided with an infrared thermometer 70 for monitoring the heating temperature of the pulley 2 in real time, and when the heating temperature required for the pulley 2 is reached, the high-frequency power supply control box 50 stops the power supply output to the transformer, so that the high-frequency induction heating coil 31 stops heating.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (6)

1. An automatic induction heating device for belt pulley assembly is used for assembly of a belt pulley and a workpiece, and is characterized by comprising an installation cabinet, an installation frame, a station automatic high-frequency induction heating mechanism and a workpiece press-fitting mechanism which are fixedly installed and connected, wherein the station automatic high-frequency induction heating mechanism comprises a transformer electrically connected with a high-frequency power supply control box, a positioning block for positioning the belt pulley is installed on a workbench of the installation cabinet, the transformer is installed inside the installation cabinet, the output end of the transformer penetrates through and extends to be electrically connected with a high-frequency induction heating coil behind the workbench, the high-frequency induction heating coil is positioned at the periphery of the belt pulley and used for heating the belt pulley, the workpiece press-fitting mechanism comprises a workpiece positioning clamping block installed above the positioning block, the workpiece positioning clamping block is driven by a lifting cylinder installed on the installation, used for hot-press assembly with the heated belt pulley.
2. The automatic induction heating device for assembling belt pulleys of claim 1, further comprising an infrared thermometer for real-time monitoring of the heating temperature of the belt pulleys, wherein the infrared thermometer is in control connection with the high-frequency power control box.
3. The automatic induction heating apparatus for assembling a pulley according to claim 1, wherein the elevating cylinder is fixedly installed on the mounting bracket by a cylinder installation block.
4. The automatic induction heating apparatus for assembling a pulley according to claim 1, wherein the bottom of the mounting cabinet is provided with a roller for displacement.
5. The automatic induction heating apparatus for assembling a pulley according to claim 1, wherein a protection cover is fixedly installed above the mounting frame, and a protection door is provided at a side surface thereof.
6. The automatic induction heating apparatus for pulley assembly according to claim 1, wherein said high-frequency power supply control box is mounted on a table of said mounting cabinet.
CN201922448645.2U 2019-12-31 2019-12-31 Automatic induction heating device for assembling belt pulley Active CN211361221U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922448645.2U CN211361221U (en) 2019-12-31 2019-12-31 Automatic induction heating device for assembling belt pulley

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922448645.2U CN211361221U (en) 2019-12-31 2019-12-31 Automatic induction heating device for assembling belt pulley

Publications (1)

Publication Number Publication Date
CN211361221U true CN211361221U (en) 2020-08-28

Family

ID=72163576

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922448645.2U Active CN211361221U (en) 2019-12-31 2019-12-31 Automatic induction heating device for assembling belt pulley

Country Status (1)

Country Link
CN (1) CN211361221U (en)

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