CN211359291U - Cleaning and rust-proof treatment device for thread plate - Google Patents
Cleaning and rust-proof treatment device for thread plate Download PDFInfo
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- CN211359291U CN211359291U CN201921606250.4U CN201921606250U CN211359291U CN 211359291 U CN211359291 U CN 211359291U CN 201921606250 U CN201921606250 U CN 201921606250U CN 211359291 U CN211359291 U CN 211359291U
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Abstract
The utility model provides a clearance and rust-resistant processing apparatus for thread plate, including first oil filter mechanism, first get rid of oily mechanism, rust-resistant liquid spraying mechanism, second oil filter mechanism and second get rid of oily mechanism, rust-resistant liquid spraying mechanism contains rust-resistant liquid spraying subassembly and first conveyer belt, the first promotion portion of first oil filter mechanism is used for tentatively removing the processing oil on the surface of thread plate, the first oil throwing barrel of first get rid of oily mechanism is used for removing the processing oil and the processing debris on the surface of thread plate, rust-resistant liquid spraying subassembly has the rust-resistant liquid shower nozzle, the rust-resistant liquid shower nozzle is located the top of first conveyer belt, be used for spraying rust-resistant liquid to the surface of thread plate, when first conveyer belt conveys the thread plate, the rust-resistant liquid shower nozzle can spout rust-resistant liquid to the thread plate, the second promotion portion of second oil filter mechanism is used for tentatively removing the rust-resistant liquid on the surface of thread plate, and a second oil throwing cylinder of the second oil throwing mechanism is used for removing redundant antirust liquid on the surface of the thread plate.
Description
Technical Field
The utility model belongs to the automobile parts machining field, concretely relates to clearance and anti rust treatment device for thread plate.
Background
The thread plate has integrated into one piece's screw thread post structure, and the screw thread post has the internal thread, this kind of technical characteristic makes when using the thread plate to connect mechanical parts, can obtain very big connection cohesion with less volume, consequently, the thread plate is one of essential accessory in the whole car assembly of car, and also very big to the demand of thread plate in the whole car assembly of car, in actual formation, the thread plate uses the cold heading machine to carry out machine-shaping, and the thread plate surface through machine-shaping is remained except remaining the processing debris and has more cold heading shaping processing oil.
Therefore, the machining scraps and the machining oil on the surface of the machined and formed threaded plate need to be removed, and at present, the threaded plate is deoiled by manually putting the threaded plate into a centrifuge.
However, the large amount of machining oil and machining debris on the surfaces of the thread plates are large, and the mode of manually putting the thread plates into a centrifugal machine for deoiling and desquamating cannot achieve the expected effect.
In addition, in order to keep the thread plate which removes the oil and the chips for a long time, after the thread plate is cleaned, the surface of the thread plate which removes the oil and the chips needs to be subjected to rust prevention treatment, namely, a proper amount of rust prevention liquid is sprayed, however, at present, the rust prevention liquid is mostly sprayed manually and then is put into a centrifuge to remove redundant rust prevention liquid, so that when the mode is used for spraying the proper amount of rust prevention liquid on the surface of the thread plate in a large batch, a plurality of processes are required to be carried out, the labor amount of operators is required to be consumed, and the efficiency is not high.
SUMMERY OF THE UTILITY MODEL
The present invention has been made in view of the above problems, and an object of the present invention is to provide a cleaning and rust-proofing apparatus for a thread plate, which is used for removing machining oil and machining chips on the surface of the thread plate and spraying rust-proofing liquid on the surface of the thread plate.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a clearance and rust-resistant processing apparatus for thread plate has such characteristic, include: the first oil filtering mechanism comprises a first lifting part and a first lifting driving motor for driving the first lifting part to lift, wherein the first lifting part is used for lifting the threaded plate, so that the processing oil on the surface of the threaded plate is preliminarily removed in the lifting process; the first oil slinging mechanism is arranged below the higher end of the first lifting part and comprises a first oil slinging cylinder for accommodating the threaded plate and a first centrifugal driving motor for driving the first oil slinging cylinder to rotate, and the first oil slinging cylinder is used for removing machining oil and machining scraps on the surface of the threaded plate; the antirust liquid spraying mechanism is arranged near the first oil throwing cylinder, is used for spraying antirust liquid to the surface of the threaded plate, and comprises a first conveyor belt and an antirust liquid spraying assembly, wherein the first conveyor belt is used for conveying the threaded plate along a preset direction; the second oil filtering mechanism is arranged at one end of the first conveying belt and comprises a second lifting part and a second lifting driving motor for driving the second lifting part to lift, and the second lifting driving motor is used for lifting the threaded plate, so that redundant antirust liquid on the surface of the threaded plate is removed preliminarily in the lifting process; and the second gets rid of oily mechanism, set up in the below of the higher one end of second promotion portion, contain the second that is used for holding the screw plate and get rid of an oil section of thick bamboo and be used for driving the second and get rid of a second centrifugal drive motor that an oil section of thick bamboo carries out the rotation, the second gets rid of the unnecessary antirust liquid that an oil section of thick bamboo is used for getting rid of the surface of screw plate, wherein, antirust liquid spraying subassembly has the antirust liquid storage department that is used for saving antirust liquid and the antirust liquid shower nozzle that communicates with antirust liquid storage department, the antirust liquid shower nozzle is located the top of first conveyer belt, be used for the surface spraying antirust liquid to the screw plate, when first conveyer belt conveys the screw plate, the antirust liquid shower nozzle can spout antirust liquid to the screw plate.
The utility model provides an among the clearance and the rust-resistant processing apparatus for thread plate, can also have such characteristic: wherein the first lifting part and the second lifting part are both chain plate conveyer belts extending upwards in an inclined way, the lifting height ranges from 2450mm to 2550mm, the first lifting part and the second lifting part are both formed by a plurality of chain plate units sequentially hinged in the height direction, each chain plate unit comprises at least two chain plates and a bearing plate, the end parts of at least two chain plates are mutually hinged, so that at least two chain plates can rotate relative to the hinge point, the bearing plate is arranged on the lowest end of the at least two chain plates, the bearing plate is vertically arranged on the plate surfaces of the chain plates, the included angle between the bearing plate and the horizontal plane ranges from 5 degrees to 10 degrees, the bearing plate is used for bearing the thread plate in the lifting process of the first lifting part and the second lifting part, so that the first and second lifting portions can lift the screw plate and the processing oil detached from the surface of the screw plate is caused to slide down along the surface of the support plate.
The utility model provides an among the clearance and the rust-resistant processing apparatus for thread plate, can also have such characteristic: the first oil filtering mechanism comprises a first oil collector, the first oil collector is arranged at the lower end of the first lifting portion, the second oil filtering mechanism comprises a second oil collector, the second oil collector is arranged at the lower end of the second lifting portion, the first oil collector is used for collecting processing oil which slides down from the bearing plate, and the second oil collector is used for collecting antirust liquid which slides down from the bearing plate.
The utility model provides an among the clearance and the rust-resistant processing apparatus for thread plate, can also have such characteristic: wherein, first get rid of the oil section of thick bamboo and have first oil extraction pipe, first get rid of oily mechanism and still contain the processing oil recovery section of thick bamboo of setting in first oil extraction pipe below, when first get rid of the oil section of thick bamboo rotatory, can drive a plurality of screw plates and rotate for collision each other and production vibration between a plurality of screw plates, thereby let the processing detritus and the processing oil on the surface of a plurality of screw plates break away from the surface of screw plate, and flow to processing oil recovery section of thick bamboo through first oil extraction pipe.
The utility model provides an among the clearance and the rust-resistant processing apparatus for thread plate, can also have such characteristic: wherein the maximum capacity of the first oil throwing cylinder is 25 liters, and the rotating speed is 5 revolutions per second.
The utility model provides an among the clearance and the rust-resistant processing apparatus for thread plate, can also have such characteristic: wherein, the second gets rid of the oil drum and has the second and arrange the oil pipe, and the second gets rid of oily mechanism and still contains the antirust liquid recovery cylinder that sets up in second row oil pipe below, when the second gets rid of the oil drum rotatory, can drive a plurality of screw plates and rotate for collision each other and production vibration between a plurality of screw plates, thereby let the unnecessary antirust liquid on screw plate surface break away from the surface of screw plate, and through second row oil pipe flow to antirust liquid recovery cylinder.
The utility model provides an among the clearance and the rust-resistant processing apparatus for thread plate, can also have such characteristic: wherein the maximum capacity of the second oil throwing cylinder is 25 liters, and the rotating speed is 5 revolutions per second.
The utility model provides an among the clearance and the rust-resistant processing apparatus for thread plate, can also have such characteristic: wherein the conveying speed of the first conveyor belt ranges from 3 m/s to 5 m/s, the antirust liquid spraying mechanism further comprises a filter, a filter reflux device and a circulating pump, the filter is arranged below the first conveyor belt, used for collecting antirust liquid and filtering larger processing scraps in the antirust liquid, the bottom of the filter is provided with a plurality of filter holes, the diameter range of the filter holes is 2mm to 5mm, the filter reflux device is provided with a first accommodating chamber and a second accommodating chamber used for accommodating the antirust liquid, a filter screen is arranged between the first accommodating chamber and the second accommodating chamber, the first accommodating chamber is arranged under the filter, the mesh range of the filter screen is 500 meshes to 800 meshes, the circulating pump is used for pumping the antirust liquid from the second accommodating chamber to the antirust liquid storage part.
The utility model provides an among the clearance and the rust-resistant processing apparatus for thread plate, can also have such characteristic, still include: and the feeding mechanism is arranged at the lower end of the first lifting part and comprises a second conveyor belt which is used for receiving an externally fed threaded plate.
The utility model provides an among the clearance and the rust-resistant processing apparatus for thread plate, can also have such characteristic, still include: and the discharging mechanism is arranged near the second oil throwing cylinder and comprises a third conveyor belt, and the third conveyor belt is used for conveying the thread plate to the outside.
Action and effect of the utility model
According to the utility model relates to a clearance and rust-resistant processing apparatus for thread plate, because including first oil filter mechanism, first get rid of oily mechanism, antirust liquid spraying mechanism, second oil filter mechanism and second get rid of oily mechanism, antirust liquid spraying mechanism contains antirust liquid spraying subassembly and first conveyer belt, the first lifting part of first oil filter mechanism is used for tentatively removing the processing oil on the surface of thread plate, the first oil throwing barrel of first get rid of oily mechanism is used for removing the processing oil and the processing debris on the surface of thread plate, antirust liquid spraying subassembly has the antirust liquid shower nozzle, the antirust liquid shower nozzle is located the top of first conveyer belt, be used for spraying antirust liquid to the surface of thread plate, when first conveyer belt conveys the thread plate, the antirust liquid shower nozzle can spout the antirust liquid to the thread plate, the second lifting part of second oil filter mechanism is used for tentatively removing the antirust liquid on the surface of thread plate, the second gets rid of the unnecessary antirust liquid in surface that an oil section of thick bamboo was used for getting rid of the screw plate is got rid of to the second of oily mechanism of getting rid of, so, the utility model discloses a clearance and the rust-resistant treatment device that are used for the screw plate can get rid of the processing oil and the processing sweeps on screw plate surface, then get rid of the surface spraying antirust liquid of screw plate and the unnecessary antirust liquid on screw plate surface, thereby realized getting rid of the processing oil and the processing sweeps of screw plate simultaneously and carrying out rust-resistant treatment to the surface of the screw plate after deoiling the sweeps on an equipment, thereby make the processing oil in big batch screw plate get rid of, processing sweeps get rid of and rust-resistant treatment can accomplish on same platform equipment automatically, when reaching expected effect, greatly reduced the labour that operating personnel consumed, and improved efficiency greatly.
Drawings
FIG. 1 is a schematic view of a cleaning and rust-proofing apparatus for thread plates in an embodiment of the present invention;
FIG. 2 is a top view of a thread plate in an embodiment of the present invention;
fig. 3 is a cross-sectional view of a thread plate in an embodiment of the invention;
fig. 4 is a front view of a first oil slinger in an embodiment of the present invention;
fig. 5 is a side view of a first oil slinger in an embodiment of the present invention; and
fig. 6 is a schematic view of a filter and a reflux filter in an embodiment of the invention.
Detailed Description
In order to make the utility model realize that the technical means, creation characteristics, achievement purpose and efficiency are easily understood and known, the following embodiment is combined with the accompanying drawings to be right the utility model discloses a clearance and rust-resistant processing apparatus for thread plate do specifically expounded.
FIG. 1 is a schematic view of a cleaning and rust-proofing apparatus for thread plates in an embodiment of the present invention; FIG. 2 is a schematic view of a thread plate in an embodiment of the present invention; fig. 3 is a cross-sectional view of a thread plate in an embodiment of the present invention.
As shown in fig. 1 to 3, the cleaning and rust-proofing device 1000 for thread plate in this embodiment is used for removing machining oil and machining debris on the surface of the thread plate a and spraying rust-proofing liquid on the surface of the thread plate a, and includes a feeding mechanism 100, a first oil filtering mechanism 200, a first oil slinging mechanism 300, a rust-proofing liquid spraying mechanism 400, a second oil filtering mechanism 500, a second oil slinging mechanism 600, a discharging mechanism 700, and a moisture absorbing and removing mechanism 800. In the embodiment, the length of the thread plate A is 62mm, the width is 30mm, the thickness is 3mm, the protruding length of the thread column A1 on the thread plate A ranges from 10mm to 65mm, and the protruding length of the thread column A1 is preferably 10 mm.
The feeding mechanism 100 includes a feeding mechanism housing 110, a second conveyor 120, and a hopper 130.
The surface of the feed mechanism casing 110 has a part inlet (not shown in the drawings, the same below) and a part outlet (not shown in the drawings, the same below)
The second conveyor 120 is located inside the feeding mechanism housing 110, and two ends of the second conveyor 120 are respectively installed on the part inlet and the part outlet, and the conveying direction is from the part inlet to the part outlet, and the second conveyor is used for receiving the externally-fed thread plate a and conveying the thread plate a to the part outlet, so that the thread plate a falls outside the feeding mechanism housing 110 at the part outlet. In this embodiment, a part of the second conveyor 120 protrudes out of the part entrance, and the operator places the screw plate a on the second conveyor 120, conveys the screw plate a to the part exit via the second conveyor 120, and drops out of the feeding mechanism housing 110 at the part exit.
The hopper 130 is disposed near the part outlet, receives the screw plate a falling from the part outlet, and has a hopper inlet 131 with an upward opening direction and a hopper outlet 132 with a downward opening direction. In this embodiment, the hopper 130 is disposed below the parts outlet from which the screw plate a falls through the hopper inlet 131 into the hopper 130 and out of the hopper outlet 132.
The first oil filtering mechanism 200 includes a first lifting portion housing 210, a first lifting portion 220, a first lifting drive motor (not shown in the drawings, the same below) for driving the first lifting portion 220 to lift, and a first oil collector (not shown in the drawings, the same below).
The first lifting part housing 210 is a housing provided to extend obliquely upward, and has a first lifting part housing inlet (not shown in the drawings, the same below), a first oil drain port (not shown in the drawings, the same below), and a first lifting part housing outlet (not shown in the drawings, the same below).
The first lift housing inlet is disposed at an upper surface of a lower end of the first lift housing 210 and corresponds to the hopper outlet 132.
A first oil leakage port is provided at a lower surface of a lower end of the first lifting portion housing 210.
The first lift housing outlet is provided at a lower surface of the upper end of the first lift housing 210.
The first lifting portion 220 is a link belt extending obliquely upward and has a shape matching the first lifting portion housing 210.
The first lifting part 220 is used for receiving the thread plate a falling out of the hopper 130 and lifting the thread plate a, so that the processing oil on the surface of the thread plate a is primarily removed during the lifting process, and the lifting height thereof ranges from 2450mm to 2550 mm. In the present embodiment, the lifting height of the first lifting portion 220 is preferably 2500 mm.
The lower end of the first lifting portion 220 is located below the first lifting portion housing inlet and the upper end of the first lifting portion 220 is located above the first lifting portion housing outlet.
The first lifting portion 220 is composed of a plurality of link plate units.
A plurality of link joint units articulate in proper order in the direction of height and form end to end's cyclic form, and its both ends cup joint on cup jointing the sprocket, cup joint the sprocket and can realize the promotion operation of first promotion portion 220 under first promotion driving motor's drive, contain two piece at least link joints and bearing board. In the present embodiment, the number of link plates is 3. In the present embodiment, the lifting speed of the first lifting portion 220 is 3 mm/sec.
The ends of at least two link plates are hinged to each other so that at least two link plates can rotate relative to the hinge point.
The bearing plate is arranged on one of the at least two chain plates at the lowermost end, the bearing plate is vertically arranged on the plate surface of the chain plate, and the included angle between the bearing plate and the horizontal plane is 5-10 degrees. In this embodiment, the angle of the support plate to the horizontal is preferably 5 °.
The supporting plate is used for supporting the threaded plate a in the lifting process of the first lifting portion 220, so that the first lifting portion 210 can lift the threaded plate a, and the processing oil separated from the surface of the threaded plate a slides down to the inner surface of the first lifting portion housing along the surface of the supporting plate and flows out to the first oil leakage port.
The screw plate a is carried by the support plate to be lifted to the upper end of the first lifting portion 220 and dropped from the first lifting portion 220 to be dropped out through the first lifting portion housing outlet.
The first oil collector is arranged below the first oil leakage port and used for collecting the processing oil flowing out of the first oil leakage port. In this embodiment, the first oil collector is an iron bucket.
Fig. 4 is a front view of a first oil slinger in an embodiment of the present invention; fig. 5 is a side view of a first oil slinger in an embodiment of the present invention.
As shown in fig. 1 and fig. 4-5, the first oil slinger mechanism 300 is disposed below the higher end of the first lifting portion 210, and includes a first oil slinger housing 310, a first oil slinger support 320, a first oil slinger 330, a first centrifugal driving motor 340 for driving the first oil slinger 330 to rotate around its axis, a second piston assembly 350, and a processing oil recovery cylinder (not shown in the drawings, the same applies hereinafter).
In this embodiment, the first oil slinger housing 310 is a cylinder with an open upper end and a circumferential surface, and the upper end opening is located below the outlet of the first lifting portion housing.
The first oil slinger bracket 320 is disposed inside the first oil slinger housing 310 for supporting, with one end thereof in contact with the ground.
The first oil slinger 330 is mounted on the first oil slinger support 320 and disposed below the opening of the upper end surface of the first oil slinger housing 310, receives the screw plate a dropped from the outlet of the first lift portion housing, for accommodating the screw plate a and removing the processing oil and the processing chips of the surface of the screw plate a, and the first oil slinger 330 has a tilting drive plate 331 and a first oil drain pipe 332. In this embodiment, the maximum capacity of the first oil slinger 330 is 25 liters, and can accommodate a maximum of 100 thread plates.
The tip driving plate 331 is provided on a circumferential surface of a lower end of the first oil slinger 330. In the present embodiment, the tilt driving plate 331 is convex in a rectangular parallelepiped shape.
The first drain pipe 332 is provided on a circumferential surface of a lower end of the first oil slinger 330 and communicates with the first oil slinger 330. In this embodiment, the first oil drain pipe 332 is a straight pipe, and the included angle between the straight pipe and the horizontal plane is 30 degrees, and the included angle between the straight pipe and the vertical plane is 20 degrees.
In this embodiment, the first centrifugal driving motor 340 is mounted on the lower end surface of the first oil slinger 330, and drives the first oil slinger 330 to rotate, and the rotation speed of the first oil slinger 330 is 5 rpm.
One end of the cylinder 351 is installed on the first oil slinger bracket 320 and is communicated with an external air supply device.
One end of the piston link 352 is located at the other end of the cylinder 351, and the other end of the piston link 352 is bolted to the end of the tilt drive plate 331.
The cylinder 351 applies work to the gas entering from the external gas supply device through the gas valve, so that the gas pushes the piston connecting rod 352 at the other end of the cylinder 351 to move along the length direction of the cylinder, the other end of the piston connecting rod 352 drives the tipping driving plate 331 to rotate, and the first oil throwing cylinder 330 is enabled to tip or return to the right relative to the horizontal plane. When the first oil slinger 330 is tilted relative to the horizontal plane, the first oil slinger 330 can pour out the screw plate a accommodated therein from the opening of the circumferential surface of the first oil slinger housing 310. In this embodiment, when the first oil slinger 330 dumps, the maximum angle of the axis thereof relative to the vertical plane is 120 °, and when the oil slinger rotates backwards, the included angle of the axis of the first oil slinger 330 relative to the vertical plane is 0 °.
The process oil recovery cartridge is disposed below the outlet of the first drain pipe 332.
When the first oil throwing cylinder 330 rotates, the plurality of thread plates a can be driven to rotate, so that the plurality of thread plates a collide with each other and vibrate, machining scraps and machining oil on the surfaces of the plurality of thread plates a are separated from the surfaces of the thread plates a, and the machining oil flows to the machining oil recovery cylinder through the first oil discharge pipe 332.
The antirust liquid spraying mechanism 400 is disposed near the first oil throwing cylinder 330, and is used for spraying antirust liquid to the surface of the thread plate a, and includes an antirust liquid spraying mechanism housing 410, a first conveyor belt (not shown in the drawings, the same below), an antirust liquid spraying assembly (not shown in the drawings, the same below), a filter 420, a filter return 430, and a circulation pump (not shown in the drawings, the same below).
The casing 410 of the antirust liquid spraying mechanism is a cuboid casing, the upper end face of one end of the casing is provided with an inlet of the antirust liquid spraying mechanism casing, the lower end face of the other end of the casing is provided with an outlet of the antirust liquid spraying mechanism casing, and a thread plate A poured out by the first oil throwing cylinder 330 enters the casing 410 of the antirust liquid spraying mechanism through the inlet of the antirust liquid spraying mechanism casing.
The first conveyor belt is installed inside the rust preventive liquid spray mechanism housing 410 for conveying the screw plate in a predetermined direction. One end of the first conveyor belt is positioned below the inlet of the shell of the antirust liquid spraying mechanism, the other end of the first conveyor belt is positioned above the outlet of the shell of the antirust liquid spraying mechanism, the conveying speed of the first conveyor belt ranges from 3 m/s to 5 m/s, and in the embodiment, the preset direction is from one end of the first conveyor belt to the other end of the first conveyor belt. The first conveyor is a mesh conveyor formed by weaving steel wires, the diameter of the steel wires is 5mm, the size of formed meshes is 2mm × 2mm, and the conveying speed of the first conveyor is preferably 3 m/s.
The antirust liquid spraying assembly is installed on the antirust liquid spraying mechanism housing 410, and has an antirust liquid storage part (not shown in the drawings, the same below) for storing antirust liquid and an antirust liquid nozzle communicated with the antirust liquid storage part, and the antirust liquid nozzle is located above the first conveyor belt and used for spraying antirust liquid to the surface of the thread plate a. In this example, the rust preventive liquid was a rust preventive liquid in which the ratio of water to the rust preventive agent was 1: 2.
When the first conveyor belt conveys the threaded plate a, the antirust liquid spray head can spray the antirust liquid to the threaded plate a, so that the surface of the threaded plate a is sprayed with the antirust liquid, the machining scraps on the surface of the threaded plate a are impacted and fall off by the antirust liquid, and the redundant antirust liquid on the surface of the threaded plate a flows into the antirust liquid spraying mechanism housing 410 from meshes of the first conveyor belt.
Fig. 6 is a schematic view of a filter and a reflux filter in an embodiment of the invention.
As shown in fig. 1 and 6, the filter 420 is disposed below the antirust liquid spraying mechanism housing 410 and communicated with the antirust liquid spraying mechanism housing 410, and is used for collecting the antirust liquid flowing out from the antirust liquid spraying mechanism housing 410 and filtering large machining debris in the antirust liquid, the bottom of the filter 420 is provided with a plurality of filter holes 421, and the diameter of each filter hole 421 ranges from 2mm to 5 mm. In this embodiment, the filter 420 is a rectangular steel box, and the diameter of the filter hole 421 is preferably 5 mm.
The filter reflow device 430 includes a first accommodation chamber 431, a second accommodation chamber 432, and a filter screen 433. In this embodiment, the filtering and returning device 430 is a rectangular steel box, and a filter screen is disposed in the middle of the inner space.
The first receiving chamber 431 is provided right under the filter 420 to collect and receive the rust preventive liquid filtered through the filtering hole 421.
The second accommodating chamber 432 is located adjacent to and on one side of the first accommodating chamber 431, and an end portion of the second accommodating chamber 432 is communicated with the rust preventing liquid storage portion through a connecting pipe.
The filter screen 433 is disposed between the first accommodating chamber 431 and the second accommodating chamber 432, and is used for filtering small machining residues in the antirust liquid in the first accommodating chamber 431, and the mesh range of the filter screen is 200-500 meshes. In the present embodiment, the mesh number of the filter screen 433 is preferably 300 meshes.
The circulating pump is used for pumping the antirust liquid from the second accommodating chamber 432 to the antirust liquid storage part, so that when the antirust liquid is sprayed on the thread plate A, the antirust liquid can sequentially flow through the antirust liquid spraying mechanism shell 410, the filter 420, the first accommodating chamber 431, the second accommodating chamber 432 and the antirust liquid storage part and finally enter the antirust liquid spray head 431 to spray the thread plate A, and a circulating process of the antirust liquid is formed.
The second oil filtering mechanism 500 includes a second lifting portion housing 510, a second lifting portion, a second lifting drive motor for driving the second lifting portion to lift, and a second oil collector.
The second lifting part housing 510 is a housing provided to extend obliquely upward, and has a second lifting part housing inlet, a second oil drain, and a second lifting part housing outlet.
The second lifting portion housing inlet is provided at the upper surface of the lower end of the second lifting portion housing 510 and corresponds to the rust preventive liquid spray mechanism housing outlet, and the screw plate a drops from the first conveyor belt into the second lifting portion housing 510 through the rust preventive liquid spray mechanism housing outlet.
A second oil drain port is provided at a lower surface of a lower end of the second lifting portion housing 510.
The second lift portion housing outlet is provided at a lower surface of the higher end of the second lift portion housing 510.
The second lifting portion is a link belt of the same construction as the first lifting portion 220 and has a shape that mates with the second lifting portion housing. In this embodiment, the lifting speed of the second lifting portion is 5 mm/sec.
The second lifting part is used for receiving the thread plate A falling from the first conveyor belt and lifting the thread plate A, so that the antirust liquid on the surface of the thread plate A is removed preliminarily in the lifting process, and the lifting height of the second lifting part ranges from 2450mm to 2550 mm. In the present embodiment, the lifting height of the second lifting portion is preferably 2500 mm.
The lower end of the second riser is located below the second riser housing inlet and the upper end of the second riser is located above the second riser housing outlet.
The second elevation part is composed of a plurality of link plate units 211, and has the same structure as the first elevation part 220.
The thread plate a falls off the second lifting portion, out through the second lifting portion housing outlet.
The second oil collector is arranged below the second oil leakage port and used for collecting the antirust liquid flowing out of the second oil leakage port. In this embodiment, the second oil collector is an iron bucket.
The second gets rid of oily mechanism 600 and sets up in the below of the higher one end of second promotion portion, contains the second and gets rid of oily section of thick bamboo shell 610, the second gets rid of oily section of thick bamboo support, second and gets rid of oily section of thick bamboo, is used for driving the second and gets rid of oily section of thick bamboo and carry out rotatory second centrifugal drive motor, second piston assembly and the antirust liquid recovery section of thick bamboo around self axis.
In this embodiment, the second oil slinger housing 610 is identical to the first oil slinger housing 310.
The second oil throwing cylinder support is arranged inside the second oil throwing cylinder shell and used for supporting, and one end of the second oil throwing cylinder support is in contact with the ground.
The second gets rid of the oil drum and installs on the second gets rid of oil drum support and sets up in the below of second promotion portion shell exit, receives the screw plate A that drops from second promotion portion shell exit for hold screw plate A and get rid of the unnecessary antirust liquid on screw plate A's surface, the second gets rid of the oil drum and is the same with first oil drum 330 that gets rid of, has the second oil drain pipe. In this embodiment, the maximum capacity of the second oil slinger is 25 liters, and can accommodate 300 thread plates at most.
In this embodiment, the second centrifugal driving motor is installed on the lower end face of the second oil slinger and drives the second oil slinger to rotate, and the rotation speed of the second oil slinger is 5 revolutions per second.
The second piston assembly is identical to second piston assembly 350.
And the antirust liquid recovery cylinder is arranged below the outlet of the second oil discharge pipe.
When the second gets rid of the oil drum and rotates, can drive a plurality of thread plates A and rotate for mutual collision and production vibration between a plurality of thread plates A, thereby let the unnecessary antirust liquid on a plurality of thread plates A's surface break away from thread plate A's surface, and flow to antirust liquid recovery section of thick bamboo through the second oil drain pipe.
The discharging mechanism 700 is arranged near the second oil throwing cylinder and comprises a third conveying belt 710.
The third conveyor 710 serves to receive the thread plate a poured out from the second slinger and to convey the thread plate a to the outside.
The moisture absorbing and removing mechanism 800 includes a plurality of air suction pipes 810, an air discharge pipe 820, and an air discharge fan (not shown in the drawings, the same applies below).
One end of each of the plurality of air suction pipes 810 is communicated with the casing 410 of the rust preventive liquid spraying mechanism. In the present embodiment, the number of the suction ducts 810 is 3.
The exhaust pipe 820 is communicated with the other ends of the plurality of suction pipes 810.
The exhaust fan is disposed inside the exhaust duct 820.
When the exhaust fan rotates, the plurality of air suction pipes 810 suck out the rust preventive liquid vapor generated during the spraying of the rust preventive liquid on the screw plate a and exhaust the vapor to the outside through the exhaust pipe 820.
Effects and effects of the embodiments
According to the cleaning and rust-proof treatment device for the thread plate related to the embodiment, because the device comprises the first oil filtering mechanism, the first oil throwing mechanism, the rust-proof liquid spraying mechanism, the second oil filtering mechanism and the second oil throwing mechanism, the rust-proof liquid spraying mechanism comprises the rust-proof liquid spraying component and the first conveying belt, the first lifting part of the first oil filtering mechanism is used for preliminarily removing the processing oil on the surface of the thread plate, the first oil throwing cylinder of the first oil throwing mechanism is used for removing the processing oil and the processing scraps on the surface of the thread plate, the rust-proof liquid spraying component is provided with the rust-proof liquid nozzle which is positioned above the first conveying belt and is used for spraying the rust-proof liquid on the surface of the thread plate, when the first conveying belt conveys the thread plate, the rust-proof liquid nozzle can spray the rust-proof liquid to the thread plate, and the second lifting part of the second oil filtering mechanism is used for preliminarily removing the rust-proof liquid on the surface of the thread plate, the second gets rid of the unnecessary antirust fluid in surface that an oil section of thick bamboo is used for getting rid of the threading board is got rid of to the second of oily mechanism of getting rid of, so, the clearance and the rust-resistant treatment device that are used for the threading board of this embodiment can get rid of the processing oil and the processing debris on threading board surface, then get rid of the unnecessary antirust fluid on threading board surface to the surface spraying antirust fluid of threading board, thereby realized getting rid of the processing oil and the processing debris of threading board and carrying out rust-resistant treatment to the surface of the threading board after deoiling the debris simultaneously on an equipment, thereby make the processing oil in big threading board get rid of, processing debris get rid of and rust-resistant treatment can accomplish on same platform equipment automatically, when reaching expected effect, greatly reduced the labour that operating personnel consumed, and improved efficiency greatly.
Because the first lifting part and the second lifting part in this embodiment are composed of a plurality of chain plate units, each chain plate unit comprises a chain plate and a bearing plate, the bearing plate is vertically installed on the plate surface of the chain plate, the bearing plate and the horizontal plane have a certain included angle, the included angle ranges from 5 degrees to 10 degrees, so when the first lifting part and the second lifting part lift the threaded plate, the processing oil or the antirust liquid which can be separated from the surface of the threaded plate slides down along the surface of the bearing plate, and the primary removal of the processing oil or the antirust liquid is completed.
Because the first oil filtering mechanism in the embodiment comprises the first oil collector arranged at the lower end of the first lifting part, and the second oil filtering mechanism comprises the second oil collector arranged at the lower end of the second lifting part, the first oil collector and the second oil collector in the embodiment can realize centralized recovery of the processing oil and the antirust liquid, are beneficial to recycling the processing oil and the antirust liquid, and avoid environmental pollution caused by direct flow of the processing oil and the antirust liquid to the ground.
Because the first oil extraction pipe that gets rid of in this embodiment has, first oil extraction pipe below is provided with the processing oil recovery section of thick bamboo, when first oil extraction pipe that gets rid of is rotatory, can drive a plurality of screw plates and rotate, make collision each other and produce the vibration between a plurality of screw plates, thereby let the processing detritus and the processing oil on the surface of a plurality of screw plates break away from the surface of screw plate, and flow to the processing oil recovery section of thick bamboo through first oil extraction pipe, so, first oil extraction pipe that gets rid of in this embodiment can effectively get rid of the processing detritus and the processing oil on screw plate surface through centrifugal action and discharge through first oil extraction pipe.
Further, since the maximum capacity of the first slinger is 25 liters and the rotation speed is 5 revolutions per second, the first slinger can remove the machining oil and the machining chips better.
Because the second in this embodiment gets rid of an oil section of thick bamboo and has the second oil extraction pipe, second oil extraction pipe below is provided with the antirust liquid recovery cylinder, when the second gets rid of an oil section of thick bamboo rotatory, can drive a plurality of screw plates and rotate, make collision each other and produce the vibration between a plurality of screw plates, thereby let the unnecessary antirust liquid on the surface of a plurality of screw plates break away from the surface of screw plate, and through second oil extraction pipe flow to antirust liquid recovery cylinder, so, the second in this embodiment gets rid of an oil section of thick bamboo and can effectively get rid of the unnecessary antirust liquid on screw plate surface and discharge through the second oil extraction pipe through centrifugal action.
Further, since the maximum capacity of the second slinger is 25 liters and the rotation speed is 5 revolutions per second, the second slinger can remove the excessive rust preventive liquid better.
Because the range of the conveying speed of the first conveyor belt in this embodiment is 3 m/s to 5 m/s, the antirust liquid spraying mechanism further includes a filter, a filter reflux device and a circulating pump, the filter is disposed below the first conveyor belt, the bottom of the filter has a plurality of filter holes, the diameter of each filter hole ranges from 2mm to 5mm, the filter reflux device is disposed right below the filter and is communicated with the antirust liquid storage portion through a connecting pipeline, the filter reflux device has a filter screen therein, the mesh number of the filter screen ranges from 500 meshes to 800 meshes, and the circulating pump is used for pumping the antirust liquid from the filter reflux device to the antirust liquid storage portion, when the first conveyor belt conveys the thread plate, the antirust liquid can be sufficiently sprayed onto the surface of the thread plate, and the machining debris can be separated from the surface of the thread plate along with the redundant antirust liquid and pass through the filter, the filter reflux device, Circulating pump and antirust liquid storage portion flow to antirust liquid shower nozzle department blowout to make antirust liquid form the circulation in the spraying process, improved antirust liquid's availability factor greatly, and can get rid of the processing debris wherein effectively in antirust liquid's the recycling, guaranteed the quality of circulated use antirust liquid.
The above embodiments are preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and changes that can be made by those skilled in the art without inventive work within the scope of the appended claims will still fall within the scope of the present invention.
Claims (10)
1. A cleaning and rust-preventive treatment apparatus for a thread plate for removing machining oil and machining debris on the surface of the thread plate and spraying a rust-preventive liquid onto the surface of the thread plate, comprising:
the first oil filtering mechanism comprises a first lifting part and a first lifting driving motor for driving the first lifting part to lift, wherein the first lifting part is used for lifting the thread plate so as to primarily remove the processing oil on the surface of the thread plate in the lifting process;
the first oil slinging mechanism is arranged below the higher end of the first lifting part and comprises a first oil slinging cylinder for accommodating the threaded plate and a first centrifugal driving motor for driving the first oil slinging cylinder to rotate, and the first oil slinging cylinder is used for removing the machining oil and the machining scraps on the surface of the threaded plate;
the antirust liquid spraying mechanism is arranged near the first oil throwing cylinder, is used for spraying the antirust liquid on the surface of the threaded plate, and comprises a first conveyor belt and an antirust liquid spraying assembly, wherein the first conveyor belt is used for conveying the threaded plate along a preset direction;
the second oil filtering mechanism is arranged at one end of the first conveyor belt and comprises a second lifting part and a second lifting driving motor for driving the second lifting part to lift, and the second lifting driving motor is used for lifting the threaded plate so as to primarily remove redundant antirust liquid on the surface of the threaded plate in the lifting process; and
a second oil slinging mechanism which is arranged below the higher end of the second lifting part and comprises a second oil slinging cylinder for accommodating the thread plate and a second centrifugal driving motor for driving the second oil slinging cylinder to rotate, wherein the second oil slinging cylinder is used for removing the redundant antirust liquid on the surface of the thread plate,
wherein the antirust liquid spraying component is provided with an antirust liquid storage part for storing the antirust liquid and an antirust liquid spray head communicated with the antirust liquid storage part, the antirust liquid spray head is positioned above the first conveyor belt and is used for spraying the antirust liquid to the surface of the thread plate,
when the first conveyor belt conveys the threaded plate, the antirust liquid spray head can spray the antirust liquid to the threaded plate.
2. The cleaning and rust-proofing treatment apparatus for thread plates according to claim 1, characterized in that:
wherein the first lifting part and the second lifting part are both chain plate conveying belts extending upwards in an inclined way, the lifting height ranges from 2450mm to 2550mm,
the first lifting part and the second lifting part are both composed of a plurality of chain plate units which are sequentially hinged in the height direction,
the chain plate unit comprises at least two chain plates and a bearing plate, the end parts of the at least two chain plates are hinged with each other, so that the at least two chain plates can rotate relative to a hinge point,
the bearing plate is arranged on one of the at least two chain plates positioned at the lowermost end, the bearing plate is vertically arranged on the plate surface of the chain plate, the included angle between the bearing plate and the horizontal plane is 5-10 degrees,
the bearing plate is used for bearing the threaded plate in the lifting process of the first lifting part and the second lifting part, so that the threaded plate can be lifted by the first lifting part and the second lifting part, and the processing oil or the antirust liquid separated from the surface of the threaded plate slides along the surface of the bearing plate.
3. The cleaning and rust-proofing treatment apparatus for thread plates according to claim 2, characterized in that:
wherein the first oil filtering mechanism comprises a first oil collector which is arranged at the lower end of the first lifting part,
the second oil filtering mechanism comprises a second oil collector which is arranged at the lower end of the second lifting part,
the first oil collector is used for collecting the processing oil which slides from the bearing plate,
the second oil collector is used for collecting the antirust liquid which slides from the bearing plate.
4. The cleaning and rust-proofing treatment apparatus for thread plates according to claim 1, characterized in that:
wherein the first oil throwing cylinder is provided with a first oil discharging pipe,
the first oil throwing mechanism also comprises a processing oil recovery cylinder arranged below the first oil discharge pipe,
when the first oil throwing cylinder rotates, the plurality of thread plates can be driven to rotate, so that the thread plates collide with each other and vibrate, machining scraps on the surfaces of the thread plates and machining oil are separated from the surfaces of the thread plates, and the machining oil flows to the machining oil recovery cylinder through the first oil discharge pipe.
5. The cleaning and rust-proofing treatment apparatus for thread plates according to claim 4, characterized in that:
wherein the maximum capacity of the first oil throwing cylinder is 25 liters, and the rotating speed is 5 revolutions per second.
6. The cleaning and rust-proofing treatment apparatus for thread plates according to claim 1, characterized in that:
wherein the second oil throwing cylinder is provided with a second oil discharge pipe,
the second oil throwing mechanism also comprises an antirust liquid recovery cylinder arranged below the second oil discharge pipe,
when the oil drum is got rid of to the second, can drive a plurality ofly the threading board rotates for it is a plurality of mutually collide and produce the vibration between the threading board, thereby let the unnecessary antirust liquid on threading board surface follow the surface of threading board breaks away from, and through second oil drain flow flows to antirust liquid retrieves a section of thick bamboo.
7. The cleaning and rust-proofing treatment apparatus for thread plates according to claim 6, characterized in that:
wherein the maximum capacity of the second oil throwing cylinder is 25 liters, and the rotating speed is 5 revolutions per second.
8. The cleaning and rust-proofing treatment apparatus for thread plates according to claim 1, characterized in that:
wherein a conveying speed of the first conveyor belt ranges from 3 m/s to 5 m/s,
the anti-rust liquid spraying mechanism also comprises a filter, a filtering reflux device and a circulating pump,
the filter is arranged below the first conveyor belt and used for collecting the antirust liquid and filtering the larger machining scraps in the antirust liquid, the bottom of the filter is provided with a plurality of filter holes, the diameter of each filter hole ranges from 2mm to 5mm,
the filtering reflux device is provided with a first containing chamber and a second containing chamber for containing the antirust liquid, a filter screen is arranged between the first containing chamber and the second containing chamber,
the first accommodating chamber is arranged right below the filter, the mesh number of the filter screen ranges from 500 meshes to 800 meshes, and the first accommodating chamber is used for filtering smaller machining scraps in the antirust liquid,
the second containing chamber is communicated with the antirust liquid storage part through a connecting pipeline,
the circulation pump is configured to pump the rust preventive liquid from the second housing chamber to the rust preventive liquid storage portion.
9. The cleaning and rust-proofing treatment apparatus for thread plates according to claim 1, further comprising:
and the feeding mechanism is arranged at the lower end of the first lifting part and comprises a second conveyor belt which is used for receiving the externally fed threaded plate.
10. The cleaning and rust-proofing treatment apparatus for thread plates according to claim 1, further comprising:
and the discharging mechanism is arranged near the second oil throwing cylinder and comprises a third conveying belt, and the third conveying belt is used for conveying the thread plate to the outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921606250.4U CN211359291U (en) | 2019-09-25 | 2019-09-25 | Cleaning and rust-proof treatment device for thread plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921606250.4U CN211359291U (en) | 2019-09-25 | 2019-09-25 | Cleaning and rust-proof treatment device for thread plate |
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| CN211359291U true CN211359291U (en) | 2020-08-28 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110548622A (en) * | 2019-09-25 | 2019-12-10 | 上海永太汽车零部件有限公司 | Cleaning and rust-proof treatment device for thread plate |
| CN112978225A (en) * | 2021-02-02 | 2021-06-18 | 山东柏瑞环保科技有限公司 | Vertical blanking device |
-
2019
- 2019-09-25 CN CN201921606250.4U patent/CN211359291U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110548622A (en) * | 2019-09-25 | 2019-12-10 | 上海永太汽车零部件有限公司 | Cleaning and rust-proof treatment device for thread plate |
| CN112978225A (en) * | 2021-02-02 | 2021-06-18 | 山东柏瑞环保科技有限公司 | Vertical blanking device |
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