CN211340156U - Full-automatic strip-aligning and lattice-aligning high-speed single-layer cutting machine - Google Patents

Full-automatic strip-aligning and lattice-aligning high-speed single-layer cutting machine Download PDF

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CN211340156U
CN211340156U CN201921583575.5U CN201921583575U CN211340156U CN 211340156 U CN211340156 U CN 211340156U CN 201921583575 U CN201921583575 U CN 201921583575U CN 211340156 U CN211340156 U CN 211340156U
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synchronous
cutting
synchronizing wheel
assembled
circular knife
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刘�文
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Dongguan Gbos Laser Technology Co ltd
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Dongguan Gbos Laser Technology Co ltd
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Abstract

The utility model discloses a full-automatic high-speed single-layer cutting machine for strip alignment and lattice alignment, which comprises an operation platform, wherein Y-axis transmission mechanisms are assembled on the left side and the right side of the transmission direction of the operation platform and between the two sides, an X-axis transmission mechanism is assembled on the Y-axis transmission mechanism, a combined tool bit module is assembled on the X-axis transmission mechanism, a CCD visual recognition device and a projection device are erected above the operation platform, and the operation platform, the Y-axis transmission mechanism, the X-axis transmission mechanism, the combined tool bit module, the CCD visual recognition device and the projection device are all in communication connection with a computer controller; the CCD visual recognition device recognizes the stripes and the grid stripes on the cloth in real time and transmits data to the computer controller, and the computer controller controls the vibration cutting device and the circular knife cutting device to alternately operate according to the preset cutting patterns and the received recognition data. The utility model discloses an automatic alternate operation of many cutting heads to realize high-speed transmission, reach the high performance of accurate location and cutting.

Description

Full-automatic strip-aligning and lattice-aligning high-speed single-layer cutting machine
Technical Field
The utility model relates to a cutting machine technical field, especially a full-automatic to high-speed individual layer cutting machine of check to strip.
Background
In modern industry, cutting machines are used to cut various materials, such as cloth, and the like, and the cutting machines are provided with identification and various cutting tools to combine and cooperate to cut clothes and cloth.
If the chinese utility model patent of grant bulletin number CN 208930419U discloses a take cutting head of machine vision, its characterized in that: the device comprises a main mounting plate, and an identification positioning device, a painting brush device, a cutting device, a punching device and a waste discharge device which are arranged on the main mounting plate; the cutting device comprises a main cutter holder, a main cutter body part, a lifting part, a cutting saw part and a steering part, wherein the main cutter body part is installed on the main cutter holder, the lifting part comprises a lifting driver, the main cutter holder is connected with the output end of the lifting driver, and the lifting driver drives the main cutter holder to drive the main cutter body part to move up and down. The utility model can identify and position the workpiece, and the workpiece does not need to be subjected to tool setting and trial cutting before processing, thereby improving the processing efficiency; still constantly shoot and discern the work piece at the in-process of processing, the trend of adjusting the cutting knife constantly has promoted the quality of processing, has avoided the miscut, has leaked the condition of cutting. But the utility model discloses a be single cutting tool bit only, still can not reach fast-speed requirement on cutting speed, when the cloth that faces to have stripe and check pattern, can't make accurate and quick cutting moreover, the mistake will cause the unable alignment of concatenation pattern on the finished product clothes a bit, seriously influences off-the-shelf pleasing to the eye and quality.
In addition to the cutting head module as an important member for cutting, the movement control of the cutting head module as another important member for cutting is also important for the cutting machine, so that it is important that the transmission mechanism of the XY axis is stable and reliable.
For example, the chinese utility model patent with the publication number CN 206811321U discloses a multi-head laser cutting machine, which comprises a frame and a feeding device arranged on the frame; a feeding hole, an engraving station and a waste recovery frame are sequentially arranged on the frame along the feeding direction of the feeding device, a light path assembly is arranged above the feeding device, and a feeding clamping mechanism and a fixed pressing device are sequentially arranged on the feeding device between the feeding hole and the engraving station; a plurality of laser engraving heads are arranged above the engraving station, and are respectively connected with a group of laser light path components to form a light path assembly; the frame is provided with a moving device which enables the laser engraving head to move at the engraving station. The utility model discloses a carry along with the screen cloth pay-off area through pay-off clamping mechanism with multilayer cloth and screen cloth pay-off area clamp together for the multilayer cloth can not take place the dislocation at the in-process that moves, simultaneously through fixed press device with the tight pressure of multilayer cloth on the screen cloth pay-off area, guarantee the glyptic uniformity of multilayer cloth, solved the easy problem of misplacing of multilayer cloth sculpture. Among them, what is disclosed therein about the XY-axis moving device is that the moving device includes a Y-axis guide 65 provided along the feeding and an X-axis guide 66 provided perpendicular to the Y-axis guide 65; the light path assembly consists of A, B, C, D four groups of laser engraving heads and corresponding laser light path components, wherein each laser light path component comprises a laser tube, a first reflecting mirror, a second reflecting mirror and a third reflecting mirror which are sequentially arranged in front of the light path of the laser tube; laser engraving head A (61), laser engraving head B (62), laser engraving head C (63), laser engraving head D (64) interval is installed in X axle guide rail 66 same side, X axle guide rail 66 adopts synchronous belt drive, laser engraving head A (61) and synchronous belt are fixed and are removed along with the synchronous belt, laser engraving head B (62), laser engraving head C (63), laser engraving head D (64) are equallyd divide and are set up servo motor respectively and come to be connected with the synchronous belt drive, make laser engraving head B (62), laser engraving head C (63), laser engraving head D (64) can be respectively independent relative synchronous belt removal and adjust separately the position in the sculpture station. This prior art all adopts simple motor to directly drive, perhaps adopts simple synchronous wheelset to realize the drive to the synchronizing shaft, and the synchronous drive of synchronous wheelset is applicable to remote mobile control, but precision and bearing capacity are than relatively poor, to the higher cutting machine of precision requirement, obviously not enough.
Therefore, a full-automatic cutting machine which can perform high-speed and accurate cutting on materials needing aligning patterns in later stages such as stripe and lattice pattern cloth and has long-distance transmission and accurate moving positioning needs to be developed.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is not enough to above-mentioned prior art, a full-automatic to high-speed individual layer cutting machine of check is provided.
In order to solve the technical problem, the utility model discloses the technical scheme who takes is: a full-automatic strip-aligning and lattice-aligning high-speed single-layer cutting machine comprises an operation platform, wherein Y-axis transmission mechanisms are respectively assembled on the left side and the right side of the transmission direction of the operation platform and between the left side and the right side of the transmission direction of the operation platform, an X-axis transmission mechanism is assembled on the Y-axis transmission mechanisms, a combined tool bit module is assembled on the X-axis transmission mechanisms, a CCD visual recognition device and a projection device are erected above the operation platform, and the operation platform, the Y-axis transmission mechanisms, the X-axis transmission mechanisms, the combined tool bit module, the CCD visual recognition device and the projection device are all in communication connection with a computer controller; the combined tool bit module comprises a tool bit mounting seat, wherein a vibration cutting device, a circular knife cutting device, a punching device, a scribing device and a lattice-to-bar CCD visual identification device are assembled on the tool bit mounting seat, a plurality of lifting devices respectively correspondingly drive the vibration cutting device and the circular knife cutting device to lift, the lattice-to-bar CCD visual identification device identifies stripes and lattice stripes on cloth in real time and transmits data to a computer controller, and the computer controller controls the vibration cutting device and the circular knife cutting device to alternately operate according to preset cutting patterns and received identification data; the Y-axis transmission mechanism comprises guide rail assemblies respectively arranged at the left side and the right side of the operation platform along the Y-axis direction, a synchronous assembly erected between the guide rail assemblies at the two sides through a support and a motor for controlling the synchronous assembly to move along the Y-axis direction along the guide rail assemblies.
Among the above-mentioned technical scheme, circular knife cutting device is including turning to driver, steering spindle and circular knife aircraft nose, and the circular knife aircraft nose assembles the lower tip to the steering spindle, turns to the steering of driver through steering spindle control circular knife aircraft nose, and the circular knife aircraft nose embeds there is circular knife motor, blade holder and drive assembly, and the circular knife rotatably assembles to the blade holder on, and the circular knife motor passes through drive assembly drive circular knife and carries out the rotation cutting on the blade holder.
Among the above-mentioned technical scheme, vibrations cutting device's vibrations cutting machine headgear is equipped with the clamp plate, and the bottom surface of this clamp plate is configured into the arc surface as with the contact surface of waiting to cut material, is provided with the via hole that lets the vibrations cutting knife of vibrations cutting head run through at the middle part of this arc surface.
In the technical scheme, the guide rail assembly comprises a rack positioned on an upper layer and a slide rail positioned on a lower layer, the rack and the slide rail are both arranged along a Y axis, the support is slidably mounted on the slide rail through a slide block, a gear is arranged on the support, and the support drives the support to move along the Y axis direction along the rack through the rotation of the gear; the synchronous component comprises a synchronous shaft, a main synchronous wheel set, a main transmission rod, a slave synchronous wheel set and a slave transmission rod, the slave synchronous wheel set is respectively assembled on the brackets at two ends of the synchronous shaft, the motor is in transmission connection with the main synchronous wheel set, the main synchronous wheel set is installed on the main transmission rod, two ends of the main transmission rod are respectively in transmission connection with one end of the synchronous shaft and one slave synchronous wheel set, two ends of the slave transmission rod are respectively in transmission connection with the other end of the synchronous shaft and the other slave synchronous wheel set, and the slave synchronous wheel set is in transmission connection with the gear.
Among the above-mentioned technical scheme, from synchronizing wheel group including last synchronizing wheel, lower synchronizing wheel and regulating wheel, go up synchronizing wheel assembly and be connected with the drive line/from the transfer line transmission on the installation flat board at support top, lower synchronizing wheel assembly to install under the flat board with gear coaxial drive is connected, goes up synchronizing wheel and passes through winding synchronous belt synchronous drive between the synchronizing wheel down, and the regulating wheel assembly lies in under the flat board of installation and is used for adjusting the elasticity to the hold-in range between last synchronizing wheel and the lower synchronizing wheel, and the mounted position of regulating wheel is adjustable.
In the technical scheme, the main synchronizing wheel set comprises a first synchronizing wheel and a second synchronizing wheel, the first synchronizing wheel is assembled on an output shaft of the motor, the second synchronizing wheel is assembled on the main transmission rod, and the first synchronizing wheel is in transmission connection with the second synchronizing wheel through a winding synchronous belt.
In the technical scheme, two ends of the synchronizing shaft are in transmission connection with the main transmission rod and the auxiliary transmission rod through the couplers respectively.
In the above technical solution, the main driving rod/the slave driving rod is assembled to bearings of three bearing seats arranged on the bracket, which are respectively an inner end bearing, a middle bearing and an outer end bearing, and the slave synchronizing wheel set is connected to a rod part between the middle bearing and the outer end bearing in a transmission manner.
Among the above-mentioned technical scheme, still be provided with negative pressure device and carry out the negative pressure to the cloth on the operation platform and adsorb fixedly, including vacuum pump and negative pressure platform, be provided with the negative pressure hole on the negative pressure platform, negative pressure hole and vacuum pump intercommunication.
In the above technical solution, the projection apparatus is a dual projection apparatus.
The utility model has the advantages that:
1) overall structure is simple and the good reliability, through being equipped with elevating gear, vibrations cutting device, circular knife cutting device, punching device, marking device and CCD visual identification device combination on the tool bit mount pad and be the combination tool bit module, realize the continuous cutting in turn of multitool for the cutting of cloth is more accurate and the quality obtains guaranteeing. The CCD visual recognition device provides a precise stripe and lattice recognition hardware base.
2) The synchronous wheel set and the rack jointly realize remote conveying and accurate transmission. The transmission mechanism with simple structure and strong reliability is provided by adopting the combined structure of the synchronizing shaft, the transmission rod, the main synchronizing wheel, the auxiliary synchronizing wheel and the gear, and can be realized by only adopting one servo motor, thereby greatly saving the manufacturing cost.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of the combined tool bit module of the present invention.
Fig. 3 is a partial schematic view of the circular knife head of the present invention.
Fig. 4 is a schematic diagram of the lifting and steering structure of the present invention.
Fig. 5 is a schematic structural view of the scribing device of the present invention.
Fig. 6 is a schematic structural diagram of the Y-axis transmission mechanism in the cutting machine according to the present invention.
Fig. 7 is an enlarged schematic view of a portion a of fig. 6.
Fig. 8 is a schematic structural view of the Y-axis transmission mechanism of the present invention at another angle in the cutting machine.
Fig. 9 is an enlarged schematic view of a portion B in fig. 8.
In the figure, 1, a work platform; 2. a Y-axis transmission mechanism; 3. an X-axis transmission mechanism; 4. a combined tool bit module; 5. a CCD visual recognition device; 6. a projection device; 7. a computer controller. 11. A tool bit mounting base; 12. a lifting device; 13. vibrating the cutting device; 14. a circular knife cutting device; 15. a punching device; 16. a scribing device; 17. a strip-to-grid CCD visual recognition device; 121. a lifting seat; 122. a vertical plate; 123. a top plate; 124. a base plate; 125. a drive shaft; 126. a lifting guide rod; 131. pressing a plate; 141. a steering motor; 142. a steering shaft; 143. a circular knife head; 144. a circular knife; 145. opening a hole; 146. an end cap; 147. a slave synchronizing wheel; 148. a synchronous belt; 149. a main synchronizing wheel; 161. a U-shaped mounting seat; 162. a movable base; 163. adjusting a rod; 164. an ink jet head; 165. an ink cartridge; 166. a support; 167. and (4) a clamp. 01. A motor; 02. a rack; 03. a slide rail; 04. a support; 05. a slider; 06. a gear; 07. a synchronizing shaft; 08. a main drive rod; 09. a slave transmission rod; 010. installing a flat plate; 011. a coupling; 012. an inner end bearing; 013. a middle bearing; 014. an outer end bearing; 015. an upper synchronizing wheel; 016. a lower synchronizing wheel; 017. an adjustment wheel; 018. a synchronous belt; 019. a first synchronizing wheel; 020. a second synchronizing wheel; 021. mounting a plate; 022. a cross beam; 023. a bearing seat; 024. a travel switch component; 025. a base.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, a full-automatic strip-aligning and lattice-aligning high-speed single-layer cutting machine comprises an operation platform 1, Y-axis transmission mechanisms 2 are respectively assembled on the left side and the right side of the transmission direction of the operation platform 1 and between the left side and the right side, X-axis transmission mechanisms 3 are assembled on the Y-axis transmission mechanisms 2, combined cutter head modules 4 are assembled on the X-axis transmission mechanisms 3, a CCD vision recognition device 5 and a projection device 6 are erected above the operation platform 1, and the operation platform 1, the Y-axis transmission mechanisms 2, the X-axis transmission mechanisms 3, the combined cutter head modules 4, the CCD vision recognition device 5 and the projection device 6 are all in communication connection with a computer controller 7. Still be provided with negative pressure device and carry out the negative pressure to the cloth on the operation platform 1 and adsorb fixedly, including vacuum pump and negative pressure platform, be provided with the negative pressure hole on the negative pressure platform, negative pressure hole and vacuum pump intercommunication. The projection device 6 is a double projection device.
As shown in fig. 2-5, the combined tool bit module 4 includes a tool bit mounting base 11, a lifting device 12, a vibration cutting device 13, a circular knife cutting device 14, a punching device 15, a scribing device 16 and a strip-to-grid CCD vision recognition device 17 are mounted on the tool bit mounting base 11, and the lifting devices 12 respectively drive the vibration cutting device 13 and the circular knife cutting device 14 to lift. The vibration cutting device 13, the circular knife cutting device 14, the punching device 15, the scribing device 16 and the strip-to-grid CCD visual recognition device 17 are sequentially arranged and combined from left to right or from right to left according to the sequence of the strip-to-grid CCD visual recognition device 17, the circular knife cutting device 14, the vibration cutting device 13, the punching device 15 and the scribing device 16. The sequence of the arrangement and combination has certain significance for the integral operation, the first knife is generally straight-line cutting, and the circular knife cutting device 14 is adopted for rapid cutting. Then need earlier utilize earlier to carry out the discernment of MARK on the cloth to check CCD visual identification device 17 to the strip before cutting, should be to check CCD visual identification device 17 as the second CCD identification device of cutting machine to the strip, set up on tool bit mount pad 11 to closely more and more clear discernment to the cloth improves the precision, in addition, should be to the strip to check CCD identification device can discern whole cutting position with the cooperation adjustment to stripe and check line on the cloth, specifically need cooperate software to realize. After the identification, the first knife is carried out until the corner position is cut, the circular knife 144 cutting device 14 is replaced by the vibration cutting device 13 to carry out accurate cutting on the corner position, and certainly, the exchange of the cutting devices is set according to a drawing in advance and does not need manual operation or CCD identification. When a proofing is required, a marking device 16 is used to mark a mark on the cloth. The punching device 15 is an unusual device like the marking device 16, and generally performs punching before cutting, so as to avoid punching deviation caused by displacement of cloth when punching after cutting.
As shown in fig. 2 to 5, the circular knife cutting device 14 includes a steering driver, a steering shaft 142 and a circular knife head 143, the circular knife head 143 is assembled to a lower end portion of the steering shaft 142, the steering driver controls the steering of the circular knife head 143 through the steering shaft 142, a circular knife motor, a knife holder and a transmission assembly are built in the circular knife head 143, the circular knife 144 is rotatably assembled to the knife holder, and the circular knife motor drives the circular knife 144 to perform rotary cutting on the knife holder through the transmission assembly. In this embodiment, the bottom of the tool holder is provided with a deep groove, a rotating shaft is arranged in the deep groove, the circular knife 144 is assembled on the rotating shaft, and the rotating shaft is in transmission connection with the circular knife 144 through a transmission component, which is generally a gear set or a component of a synchronizing wheel and a synchronizing belt 148. An opening 145 is formed in the groove wall of the deep groove, an end cover 146 is arranged in the opening 145, the end cover 146 is assembled at the end of the rotating shaft, the circular knife 144 is limited on the rotating shaft, the end cover 146 is fixed in the internal thread of the opening 145 through threads, the end cover 146 can be separated from the rotating shaft by screwing the knob groove at the outer end of the end cover 146 with a screwdriver, then the circular knife 144 is removed and can be replaced, and the limiting of the end cover 146 is arranged in the opening 145, so that the end cover 146 cannot easily fall out of the opening 145. The circular knife cutting device 14 mainly aims at linear cutting or cutting with a large radian, and can realize high-speed cutting relative to the vibration cutting device 13 during cutting, so that the cutting efficiency is greatly improved.
As shown in fig. 2 to 5, the vibration cutting device 13 is a pneumatic vibration cutting device 13 or an electric vibration cutting device 13. Specifically, the vibration cutting device 13 of the present embodiment is an electric vibration cutting device 13. The structure of the vibration cutting device 13 is described in detail in the chinese utility model patent with the publication number CN 208930419U, and is not described herein again. The vibrations cutting head cover of vibrations cutting device 13 is equipped with clamp plate 131, and the bottom surface of this clamp plate 131 is configured into the arc surface as the contact surface with waiting to cut material, is provided with the via hole that lets the vibrations cutting knife of vibrations cutting head run through at the middle part of this arc surface. This clamp plate 131 can be when the cutting suppress near the cloth of cutting, avoids making a round trip to shake or remove the position that makes the cloth because of the cutting knife and produces the skew, especially has carried out the position of cutting, and the cloth has been cut separately, though there is the vacuum device fixed to the cloth on work platform, but increases clamp plate 131 and can reduce the emergence of unexpected condition, guarantees the cutting quality. In this embodiment, the vibration cutting device 13 is mainly used for a place where the corner of the cutting pattern is relatively small, the cutting range of the vibration cutting device 13 is small, and accurate cutting can be performed at the corner of the cutting pattern, so as to ensure the accuracy of the cutting pattern.
As shown in fig. 2-5, the steering driver drives the steering of the steering shaft 142 through a combination of a synchronous wheel set and a synchronous belt 148, the synchronous wheel set includes a master synchronous wheel 149 and a slave synchronous wheel 147, the slave synchronous wheel 147 is fixedly sleeved on the steering shaft 142, the synchronous belt 148 is wound on the master synchronous wheel 149 and the slave synchronous wheel 147, and the steering driver is in transmission connection with the master synchronous wheel 149. In the present embodiment, the steering driver employs a steering motor 141. The steering shaft 142 is bearing-fitted to the corresponding lifting device 12. The bearing is installed in the elevating base 121, the fixed ring is fixedly installed in the elevating base 121, and the movable ring is fixedly installed on the steering shaft 142. Through the effect of this device that turns to, can adjust the direction of cutting, rather than rotating whole tool bit mount pad 11, reduced the power and the volume that need turn to motor 141, saved the cost and improved and turned to speed.
As shown in fig. 2 to 5, the lifting device 12 includes a vertical plate 122 assembled to the cutter head mounting seat 11, a top plate 123 and a bottom plate 124 are respectively disposed at upper and lower ends of the vertical plate 122, a lifting driver is disposed on the top plate 123, a transmission shaft 125 and a lifting guide rod 126 are disposed between the top plate 123 and the bottom plate 124, the transmission shaft 125 is in transmission connection with the lifting driver, the lifting seat 121 is installed on the transmission shaft 125, the lifting seat 121 is driven by the transmission shaft 125 to lift, and the vibration cutting device 13 and the circular knife 144 cutting device 14 are assembled to the lifting seat 121. The lifting driver adopts a lifting motor.
As shown in fig. 2 to 5, the scribing device 16 includes a U-shaped mounting seat 161 mounted on the cutter head mounting seat 11, a guide rod is arranged on the U-shaped mounting seat 161, a movable base 162 is movably sleeved on the guide rod, an adjusting rod 163 passes through the top of the U-shaped mounting seat 161 and is connected with the movable base 162, the up-and-down position of the movable base 162 is adjusted by rotating a knob at the top of the adjusting rod 163, an ink gun 164 and an ink cartridge 165 are mounted on the movable base 162, the top of the ink cartridge 165 is communicated with an ink source through a pipeline, the bottom of the ink cartridge 165 is communicated with the ink gun 164, the ink gun 164 is communicated with an air pump through an air pipe, and the bottom of the ink gun; a bracket 166 is fixed to the top of the U-shaped mount 161, and the bracket 166 is provided with a clip 167 for clamping and fixing the ink cartridge 165. The scribing device 16 is generally used when a sewing thread needs to be scribed during proofing, the air pump works to output air pressure to the ink jet head 164, and the ink jet head 164 ejects ink from the ink jet nozzle under the action of the air pressure, and the scribing function is realized in cooperation with high-speed movement. Of course, the ink may be replaced by glue or the like to realize different functions.
As shown in fig. 6-9, the Y-axis transmission mechanism 2 is responsible for moving the cutting head in the Y-axis direction, and includes guide rail assemblies respectively disposed on the left and right sides of the work platform in the Y-axis direction, a synchronizing assembly erected between the guide rail assemblies on the two sides through a bracket 04, and a motor 01 for controlling the synchronizing assembly to move along the guide rail assemblies in the Y-axis direction; the guide rail assembly comprises a rack 02 positioned on the upper layer and a slide rail 03 positioned on the lower layer, the rack 02 and the slide rail 03 are arranged along the Y axis, the support 04 is slidably mounted on the slide rail 03 through a slide block 05, a gear 06 is arranged on the support 04, and the support 04 rotates through the gear 06 to drive the support 04 to move along the rack 02 in the Y axis direction; the synchronous component comprises a synchronous shaft 07, a main synchronous wheel set, a main transmission rod 08, a slave synchronous wheel set and a slave transmission rod 09, the slave synchronous wheel sets are respectively assembled on the brackets 04 at two ends of the synchronous shaft 07, the motor 01 is in transmission connection with the main synchronous wheel set, the main synchronous wheel set is installed on the main transmission rod 08, two ends of the main transmission rod 08 are respectively in transmission connection with one end of the synchronous shaft 07 and one slave synchronous wheel set, two ends of the slave transmission rod 09 are respectively in transmission connection with the other end of the synchronous shaft 07 and the other slave synchronous wheel set, and the slave synchronous wheel set is in transmission connection with the gear 06. A mounting plate 010 is provided on the top of the bracket 04, and at one end of the synchronizing shaft 07, the mounting plate 010 is used to mount the servo motor 01.
As shown in fig. 6 to 9, both ends of the synchronous shaft 07 are respectively in transmission connection with the master transmission rod 08 and the slave transmission rod 09 through the shaft couplings 011. The coupling 011 is a device for coupling two shafts or a shaft and a rotating part to rotate together in the process of transmitting motion and power without separating under normal conditions. Sometimes it is used as a safety device to prevent the coupled machine parts from bearing excessive load, and it plays the role of overload protection.
As shown in fig. 6 to 9, the master transmission rod 08/slave transmission rod 09 is assembled to the bearings of the three bearing seats provided on the bracket 04, i.e., an inner end bearing 012, an intermediate bearing 013, and an outer end bearing 014, and the slave synchronizing wheel set is drivingly connected to the rod portion between the intermediate bearing 013 and the outer end bearing 014. An upper synchronizing wheel 015 described below is attached to the rod portion.
As shown in fig. 6-9, the slave synchronous pulley set comprises an upper synchronous pulley 015, a lower synchronous pulley 016 and an adjusting pulley 017, the upper synchronous pulley 015 is mounted on a mounting plate 010 at the top of the bracket 04 and is in transmission connection with the master transmission rod 08/slave transmission rod 09, the lower synchronous pulley 016 is mounted below the mounting plate 010 and is in coaxial transmission connection with the gear 06, the upper synchronous pulley 015 and the lower synchronous pulley 016 are in synchronous transmission through a wound synchronous belt 018, the adjusting pulley 017 is mounted below the mounting plate 010 and is positioned between the upper synchronous pulley 015 and the lower synchronous pulley 016 for adjusting the tightness of the synchronous belt 018, and the mounting position of the adjusting pulley 017 is adjustable. The mounting plate 010 is provided with a hole through which the synchronous belt 018 passes.
As shown in fig. 6-9, the gear 06 and the lower synchronizing wheel 016 are fitted to the base 025 by means of a shaft, the base 025, in conjunction with the gear 06 and the lower synchronizing wheel 016, as a whole, is fitted to the frame 04 by means of a locking element, the gear 06 being located inside the frame 04 and the lower synchronizing wheel 016 being located outside the frame 04. Facilitating assembly as a module. Of course, the gear 06 can be fixed on the bracket 4 after being mounted on the base 025, and then the lower synchronizing wheel 016 can be mounted.
As shown in fig. 6 to 9, the main synchronizing wheel group includes a first synchronizing wheel 019 and a second synchronizing wheel 020, the first synchronizing wheel 019 is assembled to the output shaft of the motor 01, the second synchronizing wheel 020 is assembled to the main driving rod 08, and the first synchronizing wheel 019 and the second synchronizing wheel 020 are drivingly connected by a winding timing belt 018. As shown in the drawing, the motor 01 is fixed to one side of the mounting plate 021, the output shaft passes through the other side of the mounting plate 021, and the first synchronizing wheel 019 is fitted on the output shaft of the motor 01 at the other side of the mounting plate 021.
As shown in fig. 6-9, the brackets 04 on both sides are provided with a mounting beam 022 for mounting the X-axis transmission mechanism 3, and the beam 022 is provided with a plurality of bearing seats 023 for assembling the synchronizing shaft 07, in this embodiment, the bearing seats 04 are equally distributed, so as to support the synchronizing shaft 07.
As shown in fig. 6 to 9, stroke switch parts 024 are provided at the front and rear ends of the holder 04 in the Y-axis direction, respectively. Corresponding travel switch induction parts are respectively arranged at the front end and the rear end of the guide rail, and travel position conditions of the Y-axis transmission mechanism are induced through the travel switches to be matched with a computer to realize accurate control.
Wherein, synchronous subassembly is provided with semi-sealed cover body and shields, prevents as far as possible that external foreign matter dust from to the influence of spare part.
The above embodiments are merely illustrative and not restrictive, and all equivalent changes and modifications made by the methods described in the claims are intended to be included within the scope of the present invention.

Claims (10)

1. A full-automatic strip-aligning and lattice-aligning high-speed single-layer cutting machine comprises an operation platform, wherein Y-axis transmission mechanisms are respectively assembled on the left side and the right side of the transmission direction of the operation platform and between the left side and the right side of the transmission direction of the operation platform, an X-axis transmission mechanism is assembled on the Y-axis transmission mechanisms, a combined tool bit module is assembled on the X-axis transmission mechanisms, a CCD visual recognition device and a projection device are erected above the operation platform, and the operation platform, the Y-axis transmission mechanisms, the X-axis transmission mechanisms, the combined tool bit module, the CCD visual recognition device and the projection device are all in communication connection with a computer controller; the method is characterized in that: the combined tool bit module comprises a tool bit mounting seat, wherein a vibration cutting device, a circular knife cutting device, a punching device, a scribing device and a lattice-to-bar CCD visual identification device are assembled on the tool bit mounting seat, a plurality of lifting devices respectively correspondingly drive the vibration cutting device and the circular knife cutting device to lift, the lattice-to-bar CCD visual identification device identifies stripes and lattice stripes on cloth in real time and transmits data to a computer controller, and the computer controller controls the vibration cutting device and the circular knife cutting device to alternately operate according to preset cutting patterns and received identification data; the Y-axis transmission mechanism comprises guide rail assemblies respectively arranged at the left side and the right side of the operation platform along the Y-axis direction, a synchronous assembly erected between the guide rail assemblies at the two sides through a support and a motor for controlling the synchronous assembly to move along the Y-axis direction along the guide rail assemblies.
2. The full-automatic strip-to-lattice high-speed single-layer cutting machine according to claim 1, characterized in that: circular knife cutting device is including turning to driver, steering spindle and circular knife aircraft nose, and the circular knife aircraft nose assembles the lower tip to the steering spindle, turns to the steering of driver through steering spindle control circular knife aircraft nose, and the circular knife aircraft nose embeds there is circular knife motor, blade holder and drive assembly, and the circular knife rotatably assembles to the blade holder on, and the circular knife motor passes through drive assembly drive circular knife and carries out the rotation cutting on the blade holder.
3. The full-automatic strip-to-lattice high-speed single-layer cutting machine according to claim 1, characterized in that: the vibrations cutting device's vibrations cutting machine headgear is equipped with the clamp plate, and the bottom surface of this clamp plate is equipped with the via hole that lets the vibrations cutting knife of vibrations cutting head run through at the middle part of this arc surface as and treat the contact surface configuration of cutting material to the arc surface.
4. The full-automatic strip-to-lattice high-speed single-layer cutting machine according to claim 1, characterized in that: the guide rail assembly comprises a rack positioned on the upper layer and a slide rail positioned on the lower layer, the rack and the slide rail are arranged along the Y axis, the support is slidably mounted on the slide rail through a sliding block, a gear is arranged on the support, and the support is driven to move along the Y axis direction by the rotation of the gear; the synchronous component comprises a synchronous shaft, a main synchronous wheel set, a main transmission rod, a slave synchronous wheel set and a slave transmission rod, the slave synchronous wheel set is respectively assembled on the brackets at two ends of the synchronous shaft, the motor is in transmission connection with the main synchronous wheel set, the main synchronous wheel set is installed on the main transmission rod, two ends of the main transmission rod are respectively in transmission connection with one end of the synchronous shaft and one slave synchronous wheel set, two ends of the slave transmission rod are respectively in transmission connection with the other end of the synchronous shaft and the other slave synchronous wheel set, and the slave synchronous wheel set is in transmission connection with the gear.
5. The full-automatic strip-to-lattice high-speed single-layer cutting machine according to claim 4, characterized in that: the auxiliary synchronizing wheel set comprises an upper synchronizing wheel, a lower synchronizing wheel and an adjusting wheel, the upper synchronizing wheel is assembled on an installation flat plate at the top of the support and is in transmission connection with a main transmission rod/an auxiliary transmission rod, the lower synchronizing wheel is assembled below the installation flat plate and is in coaxial transmission connection with the gear, the upper synchronizing wheel and the lower synchronizing wheel are in synchronous transmission through a wound synchronous belt, the adjusting wheel is assembled below the installation flat plate and is positioned between the upper synchronizing wheel and the lower synchronizing wheel and used for adjusting the tightness of the synchronous belt, and the assembling position of the adjusting wheel is adjustable.
6. The full-automatic strip-to-lattice high-speed single-layer cutting machine according to claim 4, characterized in that: the main synchronizing wheel set comprises a first synchronizing wheel and a second synchronizing wheel, the first synchronizing wheel is assembled on an output shaft of the motor, the second synchronizing wheel is assembled on the main transmission rod, and the first synchronizing wheel is in transmission connection with the second synchronizing wheel through a winding synchronous belt.
7. The full-automatic strip-to-lattice high-speed single-layer cutting machine according to claim 4, characterized in that: and two ends of the synchronizing shaft are in transmission connection with the main transmission rod and the auxiliary transmission rod through the couplers respectively.
8. The full-automatic strip-to-lattice high-speed single-layer cutting machine according to claim 4, characterized in that: the main driving rod/the auxiliary driving rod is assembled on bearings of three bearing seats arranged on the bracket, the bearings are respectively an inner end bearing, a middle bearing and an outer end bearing, and the rod part between the middle bearing and the outer end bearing is in transmission connection with the auxiliary synchronous wheel set.
9. The full-automatic strip-to-lattice high-speed single-layer cutting machine according to claim 1, characterized in that: the cloth on the operation platform is subjected to negative pressure adsorption and fixation by the negative pressure device, the cloth on the operation platform comprises a vacuum pump and a negative pressure platform, a negative pressure hole is formed in the negative pressure platform, and the negative pressure hole is communicated with the vacuum pump.
10. The full-automatic strip-to-lattice high-speed single-layer cutting machine according to claim 1, characterized in that: the projection device is a double projection device.
CN201921583575.5U 2019-09-23 2019-09-23 Full-automatic strip-aligning and lattice-aligning high-speed single-layer cutting machine Active CN211340156U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110725119A (en) * 2019-09-23 2020-01-24 东莞市光博士激光科技股份有限公司 Full-automatic strip-aligning and lattice-aligning high-speed single-layer cutting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110725119A (en) * 2019-09-23 2020-01-24 东莞市光博士激光科技股份有限公司 Full-automatic strip-aligning and lattice-aligning high-speed single-layer cutting machine

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