CN211331173U - Multi-station special grinding and riveting machine - Google Patents

Abstract

The utility model belongs to the technical field of the riveter, concretely relates to multistation grinds special plane of riveting, include: the rotary table comprises a base and a rotary table arranged in the middle of the base; a plurality of riveting clamps are uniformly distributed on the turntable along the circumferential direction of the turntable; the machine base surrounds the rotary table and is uniformly provided with a loading and unloading station and a plurality of riveting stations corresponding to the riveting clamps; and the riveting clamp positioned at the loading and unloading station clamps the riveting piece, and the turntable rotates to enable the riveting piece to enter the corresponding riveting station for riveting according to the working procedure in sequence and then unload from the loading and unloading station. The multi-station special grinding and riveting machine can rivet riveting parts with different riveting states, riveting stations and riveting technical requirements at one time, and high-efficiency riveting is achieved.

Description

Multi-station special grinding and riveting machine

Technical Field

The utility model belongs to the technical field of the riveter, concretely relates to multistation grinds special plane and working method of riveting.

Background

The riveting machine (also called as a riveting machine, a spin riveting machine, a rolling riveting machine and the like) is a novel riveting device developed according to a cold rolling principle, and is mechanical equipment capable of riveting objects by rivets.

A plurality of riveting stations on the riveting piece need riveting, but the existing riveting machine can not rivet a plurality of riveting stations at one time, and a plurality of riveting machines need to be equipped to rivet rivets with different riveting stations and riveting technical requirements, so that each riveting machine needs to be arranged with one worker to work, the investment cost is high, and the working efficiency is low.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a multistation grinds special plane of riveting to the riveter among the solution prior art can not once only rivet a plurality of riveting stations, riveting technical requirement's rivet, and work efficiency is low, technical problem with high costs.

In order to solve the technical problem, the utility model provides a multistation is ground and is riveted special plane, include:

the rotary table comprises a base and a rotary table arranged in the middle of the base; wherein

A plurality of riveting clamps are uniformly distributed on the turntable along the circumferential direction of the turntable;

the machine base surrounds the rotary table and is uniformly provided with a loading and unloading station and a plurality of riveting stations corresponding to the riveting clamps;

and the riveting clamp positioned at the loading and unloading station clamps the riveting piece, and the turntable rotates to enable the riveting piece to enter the corresponding riveting station for riveting according to the working procedure in sequence and then unload from the loading and unloading station.

Further: a turntable power mechanism for driving the turntable to rotate intermittently is arranged on the base;

the turntable power mechanism comprises a ratchet wheel and a pushing cylinder for pushing the ratchet wheel to rotate;

the ratchet wheel is fixed on the rotating shaft of the rotating disc;

a pawl is rotatably arranged on a piston rod of the pushing cylinder;

the pushing cylinder is suitable for pushing the pawl to abut against the ratchet of the ratchet wheel so as to push the ratchet wheel to rotate.

Further: a guide rod is vertically arranged on the end surface of the pushing cylinder;

and a piston rod of the pushing cylinder moves back and forth along the guide rod.

Further: the machine base is provided with at least one circumferential positioning mechanism;

the circumferential positioning mechanism is suitable for fixing the turntable which rotates one station.

Further: the circumferential positioning mechanism comprises a positioning cylinder fixed on the base and a positioning block fixed on the turntable;

and a piston rod of the positioning cylinder extends into the positioning block so as to fix the turntable.

Further: and a guide conical surface which is convenient for a piston rod of the positioning cylinder to extend into is arranged on the positioning block.

Further: an ejection mechanism for ejecting the riveting piece on the riveting fixture is arranged at the loading and unloading station,

the ejection mechanism comprises an ejection cylinder;

and a piston rod of the ejection cylinder penetrates out of the riveting clamp.

Further: the loading and unloading station is provided with a material pressing mechanism for pressing the riveting piece on the riveting fixture;

the material pressing mechanism comprises a support frame arranged above the turntable, a longitudinal cylinder longitudinally fixed on the support frame and a pressing plate fixed on a piston rod of the longitudinal cylinder;

the longitudinal cylinder is positioned right above the riveting clamp;

the longitudinal cylinder pushes the pressing plate to move downwards, so that the pressing plate presses the riveting piece on the riveting clamp.

The beneficial effects of the utility model are that, the utility model discloses a multistation grinds special plane of riveting, during the use, the riveting piece carries out the material loading from loading and unloading station, and when the carousel rotated, the drive riveting piece got into corresponding riveting station according to the process in proper order and rivets, treats processing and finishes the back, and the riveting anchor clamps gyration is unloaded to loading and unloading station. The utility model discloses, carry out disposable riveting to different riveting position, riveting technical requirement's riveting piece simultaneously, realized the high efficiency riveting, reduced the riveting cost.

Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a perspective view of a preferred embodiment of the multi-station special riveting machine of the invention;

fig. 2 is a perspective view of a preferred embodiment of a turntable power mechanism of the present invention;

FIG. 3 is a perspective view of a preferred embodiment of the circumferential positioning mechanism of the present invention;

FIG. 4 is a perspective view of a preferred embodiment of the locating block of the present invention;

fig. 5 is a perspective view of a preferred embodiment of the swaging mechanism of the present invention;

fig. 6 is a perspective view of a preferred embodiment of the ejector cylinder of the present invention.

In the figure:

1. a machine base; 2. a turntable; 3. a chassis; 4. a turntable power mechanism; 41. a ratchet wheel; 42. a push cylinder; 43. mounting blocks; 44. a pawl; 45. a spring; 46. a baffle plate; 47. a guide bar; 48. fixing the rod; 5. a circumferential positioning mechanism; 51. positioning the air cylinder; 52. positioning blocks; 521. a guiding conical surface; 6. ejecting out the cylinder; 7. a material pressing mechanism; 71. a support frame; 711 a slide block; 72. a sliding plate; 721. a track; 73. a transverse cylinder; 74. a longitudinal cylinder; 75. pressing a plate; 8. loading and unloading stations; 9. and (5) riveting stations.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

Fig. 1 is a perspective view of the preferred embodiment of the multi-station special riveting machine of the invention;

as shown in fig. 1, the embodiment provides a special multi-station riveting machine, which comprises a machine base 1, wherein a rotary table 2 is arranged in the middle of the machine base 1. Wherein, have a plurality of riveting anchor clamps along its circumference equipartition on the carousel 2, frame 1 centers on the carousel and corresponds each riveting anchor clamps equipartition and has a loading and unloading station 8 and a plurality of riveting station 9.

Specifically, each riveting station 9 is provided with a hydraulic riveting machine, and each hydraulic riveting machine is provided with different pressures according to the processing requirements.

When the riveting device is used, firstly, the loading is carried out from the loading and unloading station 8, the riveting piece is clamped through the riveting clamp, a rivet is placed at each riveting position, then the turntable 2 rotates to drive the riveting piece to rotate once according to the working procedure, the loading is continued at the loading and unloading station 8 until each riveting clamp clamps the riveting piece, and the clamping riveting pieces sequentially enter the corresponding riveting stations 9 for riveting and are finally unloaded from the loading and unloading station 8. After the rotary table 2 rotates once, the nine hydraulic riveting machines can simultaneously rivet the rivets at the corresponding positions, and the riveting efficiency is improved.

As shown in fig. 1, in order to make the turntable 2 stop at each station and realize intermittent rotation, a chassis 3 is fixedly connected to the base 1, the chassis 3 is located right below the turntable 2, and a turntable power mechanism 4 is arranged on the chassis 3.

Fig. 2 is an alternative perspective view of the turntable power mechanism 4 of the present invention;

optionally, the turntable power mechanism 4 includes a ratchet wheel 41 and a pushing cylinder 42 for pushing the ratchet wheel 41 to rotate, the ratchet wheel 41 is coaxially fixed on the mounting shaft of the turntable 2, the chassis 3 is fixedly connected with a mounting plate, the pushing cylinder 42 is fixed on the mounting plate, the end of the piston rod of the pushing cylinder 42 is fixedly connected with a mounting block 43, and one side of the mounting block 43, which is far away from the piston rod of the pushing cylinder 42, is rotatably provided with a pawl 44. The side of the pawl 44 adjacent to the mounting block 43 is flat and abuts against the mounting block 43. The upper side and the lower side of the pawl 44 are respectively fixedly connected with a first lifting lug, and the mounting block 43 is fixedly connected with a second lifting lug corresponding to the first lifting lug one to one. Be provided with spring 45 between first lug and the second lug respectively, spring 45's one end is fixed with first lug, and spring 45's the other end is fixed with the second lug. A baffle plate 46 parallel to the end surface of the pushing cylinder 42 is vertically and fixedly connected to one end of the mounting plate far away from the pushing cylinder 42.

When the turntable power mechanism 4 is used, the piston rod of the pushing cylinder 42 drives the pawl 44 to move towards the baffle 46, the pawl 44 contacts with the ratchet of the ratchet 41 and pushes the ratchet 41 to rotate, when the pawl 44 contacts with the baffle 46, the pushing cylinder 42 stops working, and the pawl 44 returns to the original state under the action of the tension of the spring 45. The pawl 44 is provided with a plane, so that the contact area between the pawl 44 and the mounting block 43 is increased, when the pawl 44 pushes the ratchet wheel 41 to rotate, the pawl 44 is not easy to rotate, and the ratchet wheel 41 is more stable to rotate. The utility model discloses well ratchet 41 rotates a week, and the riveting piece rotates the round and gets back to loading and unloading station 8 from loading and unloading station 8.

As shown in fig. 2, in order to improve the stability of the pawl 44 during movement, a guide rod 47 is disposed between the baffle 46 and the pushing cylinder 42, one end of the guide rod 47 is fixed to the end of the pushing cylinder 42, the other end of the guide rod 47 is fixed to the baffle 46, and the mounting block 43 is slidably disposed on the guide rod 47. When the piston rod of the pushing cylinder 42 pushes the mounting block 43 to move, the mounting block 43 moves along the guide rod 47, and the guide rod 47 guides the movement of the mounting block 43, so that the mounting block 43 is more stable when moving, and the pawl 44 pushes the ratchet 41 more stably.

As shown in fig. 2, in order to further fix the baffle 46, the baffle 46 is kept parallel to the end surface of the push cylinder 42, a plurality of fixing rods 48 are provided between the baffle 46 and the push cylinder 42, one end of each fixing rod 48 is fixed to the baffle 46, and the other end of each fixing rod 48 is fixed to the end of the push cylinder 42. Preferably, the fixing rods 48 are arranged in parallel up and down, so that the baffle 46 is uniformly stressed when being fixed.

As shown in fig. 1, in order to prevent the rotation of the turntable 2 during riveting, a plurality of circumferential positioning mechanisms 5 are arranged on the base 1, and the circumferential positioning mechanisms 5 are uniformly distributed along the circumferential direction of the turntable 2.

Fig. 3 is an alternative perspective view of the circumferential positioning mechanism 5 of the present invention;

optionally, the circumferential positioning mechanism 5 includes a positioning cylinder 51 fixed on the base 1 and a positioning block 52 fixed on the turntable 2, the positioning cylinder 51 is fixed on the base 1, and the positioning block 52 is fixed on the turntable 2.

As shown in fig. 4, the positioning block 52 is provided with a positioning hole 521, a positioning column 511 is fixedly connected to the piston rod of the positioning cylinder 51, and the positioning column 511 is disposed in the positioning hole 521 in a reciprocating manner.

When the turntable 2 rotates a station, the piston rod of the positioning cylinder 51 drives the positioning column 511 to move, so that the positioning column 511 penetrates out of the positioning hole 521, the turntable 2 is not easy to rotate, and the riveting precision is improved.

As shown in fig. 4, in order to facilitate the positioning post 511 to penetrate into the positioning hole 521, a guide surface 522 is provided on a side of the positioning hole 521 facing the positioning post 511, and a guide portion adapted to the guide surface 522 is provided at an end portion of the positioning post 511.

As shown in fig. 1, when the riveting member is installed, in order to make the riveting member not easy to move in the riveting process and improve the riveting precision, a pressing mechanism 7 is arranged at the loading and unloading station 8, and the riveting member is pressed down by the pressing mechanism 7, so that the riveting member is preliminarily fixed on the riveting fixture.

Fig. 5 is an alternative perspective view of the material pressing mechanism 7 of the present invention;

optionally, the pressing mechanism 7 includes a support frame 71, a transverse cylinder 73, a sliding plate 72, a longitudinal cylinder 74, and a pressing plate 75.

Specifically, the supporting frame 71 is arranged above the turntable 2, the upper end of the supporting frame 71 is a fixing plate, and the fixing plate is triangular, so that the stability of the supporting frame 71 can be improved. The transverse cylinder 73 is fixed on the fixed plate of the support bracket 71, and the sliding plate 72 is fixed on the piston rod of the transverse cylinder 73. A longitudinal cylinder 74 is fixed to the slide plate 72 and a pressure plate 75 is fixed to the piston rod of the longitudinal cylinder 74.

When the pressing mechanism 7 is used, the transverse air cylinder 73 drives the sliding plate 72 to move, the sliding plate 72 drives the longitudinal air cylinder 74 to move to the upper side of the riveting fixture, then the longitudinal air cylinder 74 drives the pressing plate 75 to move downwards, so that the pressing plate 75 is in contact with the riveting piece, pressure is applied to the riveting piece, the riveting piece is attached and fixed to the riveting fixture, and finally the longitudinal air cylinder 74 and the transverse air cylinder 73 retract in sequence.

As shown in fig. 5, in order to improve the stability of the sliding plate 72 during movement, a slider 711 is fixedly connected to the lower side of the fixed plate of the support frame 71, and a rail 721 slidably connected to the slider 711 is fixedly connected to the sliding plate 72. The arrangement of the rail 721 and the slider 711 guides the movement of the sliding plate 72, so that the sliding plate 72 linearly reciprocates, thereby improving the stability of the sliding plate 72 during movement.

Fig. 6 is an alternative perspective view of the ejection cylinder 6 of the present invention;

optionally, in order to conveniently take down the riveting member from the riveting jig, an ejection mechanism for ejecting the riveting member is provided at the loading and unloading station 8.

Specifically, the ejection mechanism comprises an ejection cylinder 6, the ejection cylinder 6 is vertically fixed on the chassis 3, a piston rod of the ejection cylinder 6 faces the riveting clamps, and an ejection hole for the piston rod of the ejection cylinder 6 to penetrate out is formed in the middle of each riveting clamp. When riveting is finished, the riveting piece rotates to the loading and unloading station 8, the ejection cylinder 6 works, and the piston rod of the ejection cylinder 6 penetrates out of the ejection hole and ejects the riveting piece upwards, so that the riveting piece is separated from the riveting fixture, and the riveting piece is convenient to take out.

Example 2

A working method of a multi-station special grinding and riveting machine comprises the following steps; loading, namely clamping the riveting piece by a riveting clamp positioned at a loading and unloading station; the riveting piece sequentially enters the corresponding riveting stations to be riveted according to the working procedures through the rotation of the rotary table, and after the processing is finished, the riveting clamp rotates to the loading and unloading station to unload materials.

As shown in fig. 2, a base 1 of the special multi-station riveting machine of embodiment 1 is provided with a turntable power mechanism 4 of embodiment 1 to drive a turntable 2 to rotate in a clearance manner.

Specifically, carousel power unit 4 includes ratchet 41 and promotes ratchet 41 pivoted and promotes actuating cylinder 42, and ratchet 41 is fixed on the installation axle of carousel 2 coaxially, fixedly connected with mounting panel on the chassis 3, and promotion actuating cylinder 42 is fixed on the mounting panel, and the tip fixedly connected with installation piece 43 of the piston rod of promotion actuating cylinder 42, one side rotation that the installation piece 43 kept away from the piston rod of promotion actuating cylinder 42 is provided with pawl 44. The side of the pawl 44 adjacent to the mounting block 43 is flat and abuts against the mounting block 43. The upper side and the lower side of the pawl 44 are respectively fixedly connected with a first lifting lug, and the mounting block 43 is fixedly connected with a second lifting lug corresponding to the first lifting lug one to one. Be provided with spring 45 between first lug and the second lug respectively, spring 45's one end is fixed with first lug, and spring 45's the other end is fixed with the second lug. A baffle plate 46 parallel to the end surface of the pushing cylinder 42 is vertically and fixedly connected to one end of the mounting plate far away from the pushing cylinder 42.

In view of the above, it is desirable to provide,

when the multi-station special riveting machine is used, firstly, an operator places a riveting piece on a riveting clamp from the loading and unloading station 8, then a rivet is placed at a position needing riveting, then, the sliding plate 72 is moved above the riveting clamp by the transverse cylinder 73, the pressing plate is pushed by the longitudinal cylinder 74 to move downwards to compress the riveting piece, then the longitudinal cylinder 74 retracts, and the transverse cylinder 73 drives the longitudinal cylinder 74 to retract through the sliding plate 74. Then, the piston rod of the pushing cylinder 42 drives the pawl 44 to move, so that the pawl 44 pushes a ratchet and further pushes the ratchet 41 to rotate, when the pawl 44 contacts the baffle 46, the piston rod of the pushing cylinder 42 retracts, at the moment, the turntable 2 rotates by one station to drive the riveting piece to rotate to the corresponding riveting station 9 for riveting, at the moment, the riveting piece continues to be fixed on the riveting fixture of the loading and unloading station 8 until each riveting station 9 has one riveting piece, and different riveting positions of the riveting piece can be riveted at the same time. After the ratchet wheel 41 rotates for one circle, the riveting workpiece rotates to the loading and unloading station 8, the piston rod of the ejection cylinder 6 penetrates out of the riveting fixture to jack up the riveting piece, and the riveting piece is convenient for an operator to take.

The utility model discloses riveting piece to different riveting position, riveting technical requirement carries out disposable riveting, has realized the high efficiency riveting, has reduced the riveting cost.

All the parts of the devices selected in the present application are general standard parts or parts known to those skilled in the art, and the structures and principles thereof can be known to those skilled in the art through technical manuals or through routine experimental methods.

In the description of the embodiments of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; either mechanically or electrically. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the several embodiments provided in the present application, it should be understood that the disclosed system, apparatus and method may be implemented in other ways, and the above-described apparatus embodiments are merely illustrative.

In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims (8)

1. The utility model provides a multistation is ground and is riveted special plane which characterized in that includes:

the device comprises a base (1) and a turntable (2) arranged in the middle of the base (1); wherein

A plurality of riveting clamps are uniformly distributed on the rotary table (2) along the circumferential direction;

the base (1) surrounds the turntable (2) and is uniformly provided with a loading and unloading station (8) and a plurality of riveting stations (9) corresponding to the riveting clamps;

the riveting clamp positioned at the loading and unloading station (8) clamps the riveting piece, and the turntable (2) rotates to enable the riveting piece to enter the corresponding riveting station (9) in sequence according to the working procedure for riveting, and then the riveting piece is unloaded from the loading and unloading station (8).

2. The special multi-station riveting machine according to claim 1,

a turntable power mechanism (4) for driving the turntable (2) to rotate intermittently is arranged on the base (1);

the turntable power mechanism (4) comprises a ratchet wheel (41) and a pushing cylinder (42) for pushing the ratchet wheel (41) to rotate;

the ratchet wheel (41) is fixed on the rotating shaft of the turntable (2);

a pawl (44) is rotatably arranged on a piston rod of the pushing cylinder (42);

the pushing cylinder (42) is suitable for pushing the pawl (44) to abut against the ratchet of the ratchet wheel (41) so as to push the ratchet wheel (41) to rotate.

3. The special multi-station riveting machine according to claim 2,

a guide rod (47) is vertically arranged on the end surface of the pushing cylinder (42);

the piston rod of the pushing cylinder (42) moves back and forth along the guide rod (47).

4. The special multi-station riveting machine according to claim 1,

the machine base (1) is provided with at least one circumferential positioning mechanism (5);

the circumferential positioning mechanism (5) is suitable for fixing the turntable (2) which rotates one station.

5. The special multi-station riveting machine according to claim 4,

the circumferential positioning mechanism (5) comprises a positioning cylinder (51) fixed on the base (1) and a positioning block (52) fixed on the turntable (2);

and a piston rod of the positioning cylinder (51) extends into the positioning block (52) to fix the turntable (2).

6. The special multi-station riveting machine according to claim 5,

and a guide conical surface which is convenient for a piston rod of the positioning cylinder (51) to extend into is arranged on the positioning block (52).

7. The special multi-station riveting machine according to claim 1,

an ejection mechanism for ejecting the riveting piece on the riveting fixture is arranged at the loading and unloading station (8),

the ejection mechanism comprises an ejection cylinder (6);

and a piston rod of the ejection cylinder (6) penetrates out of the riveting clamp.

8. The special multi-station riveting machine according to claim 1,

the loading and unloading station (8) is provided with a material pressing mechanism (7) for pressing riveting pieces on the riveting clamp;

the material pressing mechanism (7) comprises a support frame (71) arranged above the turntable (2), a longitudinal cylinder (74) longitudinally fixed on the support frame (71) and a pressing plate (75) fixed on a piston rod of the longitudinal cylinder (74);

the longitudinal cylinder (74) is positioned right above the riveting clamp;

the longitudinal air cylinder (74) pushes the pressure plate (75) to move downwards, so that the pressure plate (75) presses the riveting piece on the riveting clamp.

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