CN211282710U - Intelligent receiving and discharging material counting system for intelligent manufacturing workshop - Google Patents
Intelligent receiving and discharging material counting system for intelligent manufacturing workshop Download PDFInfo
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- CN211282710U CN211282710U CN201922097911.1U CN201922097911U CN211282710U CN 211282710 U CN211282710 U CN 211282710U CN 201922097911 U CN201922097911 U CN 201922097911U CN 211282710 U CN211282710 U CN 211282710U
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Abstract
The utility model relates to an intelligent receiving and discharging counting system for an intelligent manufacturing workshop, which comprises a feeding conveying belt, a receiving conveying belt and an upper computer; a branch feeding belt is arranged on one side of each production line station and is communicated with the side surface of the feeding conveying belt, a first counting sensor is arranged at a feeding port of the branch feeding belt, and an electric push rod is arranged on the opposite side of the feeding port; a branch material receiving belt is arranged on one side of the station collar of each production line and is communicated with the side surface of the material receiving conveying belt, a second counting sensor is arranged at a feed inlet of the branch material receiving belt, and a code spraying device is fixed above a discharge outlet of the branch material receiving belt; this scheme realizes the autoloading and receiving the material to the station, avoids the workman to bow repeatedly, adopts the mode of dual count to count the piece simultaneously, carries out the marking machine to the product of every station processing moreover to the later stage is pursued the responsibility and the product quality is assessed, is favorable to the management of modern intelligent production, improves the production performance.
Description
Technical Field
The utility model relates to an intelligence field of making, concretely relates to intelligence is received and is put material system of counting for between intelligent manufacturing shop.
Background
Intelligent Manufacturing (IM) is an integrated man-machine intelligence system consisting of Intelligent machines and human experts, which can perform Intelligent activities such as analysis, inference, judgment, conception and decision-making during the Manufacturing process. By the cooperation of human and intelligent machine, the mental labor of human expert in the manufacturing process is enlarged, extended and partially replaced. The concept of manufacturing automation is updated, and the manufacturing automation is expanded to flexibility, intellectualization and high integration. In the current manufacturing workshop, the machine tool is still basically in a working state of combining manual work and the machine tool, namely, workers carry out machining through the machine tool, and two links of material taking and material discharging are involved in the process. In the prior art, parts needing to be processed are placed in a goods frame, the goods frame is located beside a station, and the parts are placed in another goods frame after being processed to finish sorting.
The above material receiving and discharging materials have the following defects:
(1) operators need to repeatedly pick and distribute materials, and the position of an operating machine tool is generally higher, so that workers are continuously stood down to cause fatigue, the rapid production is not facilitated, and the production progress is delayed;
(2) in workshop production, component counting is generally adopted to calculate wages of workers, and in a traditional production mode, components are counted manually, so that deviation is easy to occur, and wage settlement errors are caused.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide an intelligence receipts blowing system of counting for intelligence workshop, realize the autoloading to the station with receive the material, avoid the workman to bow repeatedly, adopt the mode of dual count to count the piece simultaneously, carry out the marking machine to the product of every station processing moreover to the later stage is responsible for and product quality assesses, is favorable to the management of modern intelligent production, improves the production performance.
The purpose of the utility model is realized through the following technical scheme:
an intelligent receiving and discharging counting system for an intelligent manufacturing workshop comprises a feeding conveying belt, a receiving conveying belt and an upper computer, wherein the feeding conveying belt, the receiving conveying belt and the upper computer are arranged on two sides of a production line station;
a branch feeding belt is arranged on one side of each production line station and is communicated with the side face of the feeding conveying belt, a first counting sensor is arranged at a feeding port of each branch feeding belt, and an electric push rod is arranged on the opposite side of the feeding port;
a branch material receiving belt is arranged on one side of the station collar of each production line and is communicated with the side surface of the material receiving conveying belt, a second counting sensor is arranged at a feed port of each branch material receiving belt, and a code spraying device is fixed above a discharge port of each branch material receiving belt;
first count sensor and second count sensor are connected with the host computer input, pay-off transmission band, receive the material transmission band, branch pay-off area, branch receive the material area, electric putter, code spraying device with host computer control output is connected.
This scheme carries out the pay-off of fixing a point through the conveyer belt to and the dual count of sensor, and trace to the source through spouting the sign indicating number, realized the fixed point transportation to product processing line, avoid the workman to carry the material repeatedly, can also accomplish simultaneously and count a piece operation, have fabulous effect to workman's performance evaluation, can also alleviate workman fatigue strength simultaneously.
Furthermore, first count sensor and second count sensor are infrared sensor, including infrared transmitting terminal and infrared receiving terminal, infrared transmitting terminal and infrared receiving terminal adopt the correlation formula to install the left and right sides in branch pay-off area and branch receipt area.
Furthermore, the tail end of the branch feeding belt and the head end of the branch receiving belt are respectively provided with a baffle which is movably installed and connected with an upper computer, and an electric switch is arranged to control an electric push rod of the station where the baffle is located, so that material rejection is realized.
Furthermore, the code spraying device is fixed above the side wall of the material receiving conveying belt opposite to the discharge port of the branch material receiving belt.
Further, the tail end of the feeding conveying belt and the head end of the receiving conveying belt are provided with baffles, the inlet of the head end of the feeding conveying belt is communicated with the previous process station, and the outlet of the receiving conveying belt is communicated with the next process station.
Furthermore, the branch feeding belt is perpendicular to the feeding conveying belt, the branch receiving belt is perpendicular to the receiving conveying belt, and a discharge port of the branch feeding belt and a discharge port of the branch receiving belt are flush with a processing platform of a production line station.
The utility model has the advantages that:
(1) the material receiving and discharging conveyor belt is designed to realize fixed-point feeding and material receiving of each station, so that the problem of field disorder caused by loading by using a goods frame in the traditional mode is solved;
(2) in the processing process, workers do not need to take materials by themselves but receive the materials passively, and when the workers are not at the working positions, the materials can be rejected by closing the baffle;
(3) the labor intensity of workers is reduced, and the fatigue is reduced;
(4) double piece mode of counting and spout a yard traceablility, realized accurate piece and product quality and traced to the source, be favorable to improving production performance.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of the branch feeding belt structure of the present invention;
fig. 3 is a schematic diagram of the system control of the present invention.
Detailed Description
The technical solution of the present invention is described in further detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following description.
As shown in fig. 1, an intelligent material receiving and discharging counting system for an intelligent manufacturing workshop comprises a feeding conveyor belt 2, a receiving conveyor belt 3 and an upper computer, wherein the feeding conveyor belt 2, the receiving conveyor belt 3 and the upper computer are arranged on two sides of a production line station 1; a branch feeding belt 4 is arranged on one side of each production line station 1, the branch feeding belt 4 is communicated with the side face of the feeding conveying belt 2, a first counting sensor is arranged at a feeding port of the branch feeding belt 4, and an electric push rod 6 is arranged on the opposite side of the feeding port; a branch material receiving belt 5 is arranged on one side of the leading side of each production line station 1, the branch material receiving belt 5 is communicated with the side surface of the material receiving conveying belt 3, a second counting sensor is arranged at a feed inlet of the branch material receiving belt 5, and a code spraying device 7 is fixed above a discharge outlet of the branch material receiving belt 5; first count sensor and second count sensor are connected with the host computer input, and pay-off transmission band 2, receive material transmission band 3, branch pay-off area 4, branch receive material area 5, electric putter 6, spout a yard ware 7 and be connected with host computer control output. As shown in fig. 2, the first counting sensor and the second counting sensor are infrared sensors, and include an infrared emitting end 9 and an infrared receiving end 10, and the infrared emitting end 9 and the infrared receiving end 10 are installed on the left and right sides of the branch feeding belt 4 and the branch receiving belt 5 in a correlation manner. The tail end of the branch feeding belt 4 and the head end of the branch receiving belt 5 are respectively provided with a baffle plate 41. The code spraying device 7 is fixed above the side wall of the material receiving conveying belt 3 opposite to the discharge port of the branch material receiving belt 5, the code spraying pigment of the code spraying device 7 is preferably erasable pigment, and the code spraying content is station number so as to complete product quality inspection and worker rating standard. The tail end of the feeding conveying belt 2 and the head end of the receiving conveying belt 3 are provided with the baffle 41, an electric rotary switch is installed at the rotating shaft of the baffle 41, the control of the electric push rod 6 corresponding to the station can be achieved through the overturning of the baffle 41, for example, the baffle 41 is erected, the electric push rod 6 can be closed, the material rejecting operation is achieved, the design has the advantages that the problem that the working efficiency of different workers is different is solved, the inlet of the head end of the feeding conveying belt 2 is communicated with the station of the previous process, and the outlet of the receiving conveying belt 3 is communicated with the station. The branch feeding belt 4 is perpendicular to the feeding conveying belt 2, the branch receiving belt 5 is perpendicular to the receiving conveying belt 3, and a discharging port of the branch feeding belt 4 and a discharging port of the branch receiving belt 5 are flush with a processing platform 8 of the production line station 1.
As shown in fig. 3, a schematic diagram of a control system according to the present embodiment is shown, and the working principle is as follows:
the products processed by the previous procedure are fed in through the inlet of the feeding conveyor belt 2, then the products are sequentially pushed into the branch feeding belts 4 under the action of the electric push rod 6, in this process, the electric push rod 6 is pushed at regular time according to the preset action time, for example, in the present embodiment, there are 6 stations, every 6 products are pushed into the branch feeding belt 4 corresponding to the first station, that is, the branched feeding belt 4 of the first station feeds the 6 th, 12 th, 18 … … th products of the feeding conveying belt 2, and so on, the last station feeds the 1 st, 7 th, 13 … … th products, because the feeding conveyor belt 2 is conveyed at a constant speed, the action time of each electric push rod 6 is fixed, and the action time is preset in an upper computer along with different product lengths, different station intervals and different speeds of the feeding conveyor belt 2. When the products enter the branch feeding belt 4, the first counting sensor performs addition calculation, when the processed products are placed in the branch receiving belt 5, the second counting sensor performs addition calculation, and meanwhile, the first counting sensor performs subtraction calculation, so that the processed product quantity and the residual to-be-processed quantity can be calculated. The control principle of the code spraying device 7 is similar to that of the electric push rod 6, the product is detected by the second counting sensor from the branch material receiving belt 5 to be timed, and the time for conveying the product to the position below the code spraying device 7 is fixed, so that the code spraying operation is completed.
The foregoing is illustrative of the preferred embodiments of the present invention, and it is to be understood that the invention is not limited to the precise forms disclosed herein, and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the invention as defined by the appended claims. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.
Claims (6)
1. An intelligent material receiving and discharging counting system for an intelligent manufacturing workshop is characterized by comprising a material conveying belt (2), a material receiving conveying belt (3) and an upper computer, wherein the material conveying belt (2), the material receiving conveying belt (3) and the upper computer are arranged on two sides of a production line station (1);
a branch feeding belt (4) is arranged on one side of each production line station (1), the branch feeding belt (4) is communicated with the side face of the feeding conveying belt (2), a first counting sensor is arranged at a feeding hole of the branch feeding belt (4), and an electric push rod (6) is arranged on the opposite side of the feeding hole;
a branch material receiving belt (5) is arranged on the other side of each production line station (1), the branch material receiving belt (5) is communicated with the side face of the material receiving conveying belt (3), a second counting sensor is arranged at a feed inlet of the branch material receiving belt (5), and a code spraying device (7) is fixed above a discharge outlet of the branch material receiving belt (5);
first count sensor and second count sensor are connected with the host computer input, pay-off transmission band (2), receive material transmission band (3), branch pay-off area (4), branch receive material area (5), electric putter (6), spout ink jet numbering ware (7) with host computer control output is connected.
2. The intelligent material receiving and discharging counting system for the intelligent manufacturing workshop according to claim 1, wherein the first counting sensor and the second counting sensor are infrared sensors and comprise infrared transmitting ends (9) and infrared receiving ends (10), and the infrared transmitting ends (9) and the infrared receiving ends (10) are arranged on the left side and the right side of the branch feeding belts (4) and the branch receiving belts (5) in a correlation mode.
3. The system for intelligently receiving and dispatching the batch production of the intelligent manufacturing plant according to claim 2, wherein the tail end of the branch feeding belt (4) and the head end of the branch receiving belt (5) are respectively provided with a baffle.
4. The intelligent receiving and discharging counting system for the intelligent manufacturing plant as claimed in claim 1, wherein the code spraying device (7) is fixed above the side wall of the receiving conveyor belt (3) opposite to the discharging port of the branch receiving belt (5).
5. The intelligent receiving and discharging counting system for the intelligent manufacturing workshop according to claim 1, wherein baffles are arranged at the tail end of the feeding conveyor belt (2) and the head end of the receiving conveyor belt (3), the inlet of the head end of the feeding conveyor belt (2) is communicated with the previous process station, and the outlet of the receiving conveyor belt (3) is communicated with the next process station.
6. The system for intelligently receiving and discharging the material counting components for the intelligent manufacturing workshop is characterized in that the branch feeding belt (4) is perpendicular to the feeding conveying belt (2), the branch receiving belt (5) is perpendicular to the receiving conveying belt (3), and the discharging port of the branch feeding belt (4) and the discharging port of the branch receiving belt (5) are flush with the processing platform (8) of the production line station (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922097911.1U CN211282710U (en) | 2019-11-29 | 2019-11-29 | Intelligent receiving and discharging material counting system for intelligent manufacturing workshop |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922097911.1U CN211282710U (en) | 2019-11-29 | 2019-11-29 | Intelligent receiving and discharging material counting system for intelligent manufacturing workshop |
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| CN211282710U true CN211282710U (en) | 2020-08-18 |
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| CN201922097911.1U Active CN211282710U (en) | 2019-11-29 | 2019-11-29 | Intelligent receiving and discharging material counting system for intelligent manufacturing workshop |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112101633A (en) * | 2020-08-21 | 2020-12-18 | 温州大学 | Production line optimizing system |
| CN114012586A (en) * | 2021-11-18 | 2022-02-08 | 珠海格力智能装备有限公司 | Straight kettle material distribution control method and material distribution device thereof |
| CN114558798A (en) * | 2022-04-27 | 2022-05-31 | 四川盛皓宇服饰有限责任公司 | Textile fabric conveying mechanism |
-
2019
- 2019-11-29 CN CN201922097911.1U patent/CN211282710U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112101633A (en) * | 2020-08-21 | 2020-12-18 | 温州大学 | Production line optimizing system |
| CN114012586A (en) * | 2021-11-18 | 2022-02-08 | 珠海格力智能装备有限公司 | Straight kettle material distribution control method and material distribution device thereof |
| CN114558798A (en) * | 2022-04-27 | 2022-05-31 | 四川盛皓宇服饰有限责任公司 | Textile fabric conveying mechanism |
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Address after: 260 Jingyuan East Road, Deyuan Town (Jingrong Town), Pidu District, Chengdu, Sichuan 610000 Patentee after: Hummingbird Intelligent Manufacturing (Chengdu) Technology Co.,Ltd. Address before: 260 Jingyuan East Road, Deyuan Town (Jingrong Town), Pidu District, Chengdu, Sichuan 610000 Patentee before: Chengdu Hesheng hummingbird Technology Co.,Ltd. |