CN211263220U - Ceramic tile defect detection equipment - Google Patents
Ceramic tile defect detection equipment Download PDFInfo
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- CN211263220U CN211263220U CN201921942636.2U CN201921942636U CN211263220U CN 211263220 U CN211263220 U CN 211263220U CN 201921942636 U CN201921942636 U CN 201921942636U CN 211263220 U CN211263220 U CN 211263220U
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Abstract
The utility model discloses a ceramic tile defect detection device, which comprises a complete machine frame, a conveying mechanism for conveying ceramic tiles is arranged at the lower side inside the complete machine frame in an alternating mode, an air blower and an automatic centering machine are arranged at the front end of the complete machine frame, a linear array camera and a camera dust removal device are arranged on the front side wall inside the complete machine frame, a synchronous controller is arranged at the upper part of the rear side wall inside the complete machine frame, a strip-shaped LED light source and a first photoelectric switch for controlling the linear array camera to scan and the LED light source are arranged at the lower part, the output end of the linear array camera is connected to a control console through a cable, an ink-jet printer for marking the ceramic tiles which are detected and a second photoelectric switch for controlling the ink-, and the control console is connected with the code spraying machine through a cable, and the bottom of the conveying mechanism outside the whole machine frame is provided with an encoder for controlling the linear array camera to scan. The utility model discloses can improve ceramic tile defect detection efficiency, the degree of accuracy and precision, make the product satisfy automatic defective products and automatic grading of rejecting.
Description
Technical Field
The utility model relates to a ceramic tile detection area, concretely relates to ceramic tile defect detection equipment.
Background
Ceramic tiles have been widely used as a building material for interior and exterior decoration and decoration. In the production of ceramic tiles, the detection of surface defects on the surface of the ceramic tiles, such as cracks, scratches, bumps, pits, wax marks and the like, mainly depends on the observation of human eyes. Generally, the defects are distinguished by human eyes when a finished product transmission line is illuminated by a fluorescent lamp, the human eyes can easily distinguish the defects with larger size and more obvious characteristics, and the omission factor is higher for cracks, scratches, salient points, concave points, wax marks and the like which are close to 0.1mm due to the influence of observation light and observation angles. Meanwhile, the influence of the mental state of people is great, the detection requirement is often difficult to achieve, and the product classification and the quality are influenced.
CN209043817U patent entitled "a ceramic tile surface defect detection device", includes visual inspection subassembly (two LED bar light sources, a mesa array camera, a treater) and support frame constitution. The patent has the following defects: 1. the tile size and detection accuracy are limited using an area-array camera. At present, a single area array camera with the highest resolution cannot meet the detection precision requirement of a large-size ceramic tile, the single area array camera can only meet the detection requirement of a small-size ceramic tile, and the high-resolution area array camera is expensive; 2. the support frame made of the sectional material has poor stability, and the detection precision is influenced by the vibration of the surrounding environment; 3. there is no centering machine. Tiles conveyed on a production line are irregular, when no centering machine exists, the shooting position of each tile is uncertain, more time is needed for subsequent image processing, and the detection speed is influenced; 4. a dust removal device is not arranged before detection, and dust or impurities falling in the tile conveying process can cause error detection; 5. and if no detection result mark exists, subsequent people cannot identify or equipment cannot automatically sort and classify.
SUMMERY OF THE UTILITY MODEL
In order to avoid the influence of human factors on the detection of the surface defects of the products, the detection efficiency and precision are improved, missing detection and wrong picking are avoided, the continuous real-time automatic production requirements of a production line are met, and the defects mentioned in the background technology are avoided.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a ceramic tile defect detection device comprises a complete machine frame, wherein a conveying mechanism for conveying ceramic tiles is arranged at the lower side inside the complete machine frame in an inserting mode, an air blower for blowing away ceramic tile dust and an automatic centering machine for accurately and automatically positioning ceramic tiles before detection are arranged at the front end of the complete machine frame, a linear array camera is arranged on the front side wall inside the complete machine frame, a synchronous controller is arranged above the rear side wall inside the complete machine frame, a strip-shaped LED light source and a first photoelectric switch for controlling the linear array camera and the LED light source are arranged at the lower portion of the rear side wall inside the complete machine frame, the output end of the first photoelectric switch is connected to the synchronous controller through a cable, the synchronous controller is used for synchronizing linear array camera scanning and LED light source working, the output end of the linear array camera is connected to a control console through a cable, an ink jet printer for marking the detected ceramic tiles, a second photoelectric switch for controlling the ink jet printer, and the console is connected with the code spraying machine through an RS232 bus.
Further, a dust removal device for removing dust from the lens of the line camera is mounted on the lower side of the line camera.
Further, an encoder is arranged on the lower side of the conveying mechanism and used for controlling the linear array camera to scan lines to collect tile images.
Furthermore, a host is installed inside the console, a display is installed on the upper portion of the console, the output end of the linear array camera is connected to the host through a cable, and the display is used for displaying the detection result.
Compared with the prior art, the utility model discloses following profitable technological effect has:
1. the utility model has high automation degree, does not need manual participation in the whole process, and can save manpower; 2. the detection precision is high, the detection precision of the defect detection equipment can reach 0.1mm, and the defect detection equipment has higher precision than manual operation and other technologies; 3. the detection speed is high, the conveying device does not need to be started or stopped frequently in the whole detection process, and the target of ceramic tile detection can be realized on the premise of not influencing the running speed of the conveying belt; 4. the detection result is more comprehensive, various defects can be detected simultaneously, different defects are classified, and finally, a more refined ceramic tile classification target is realized according to the ceramic tile classification management requirement rule.
Drawings
Fig. 1 is a front view structural view of a tile surface defect detecting apparatus.
FIG. 2 is a sectional view of the structure of A-A in FIG. 1.
Fig. 3 is a flowchart of the operation of the tile surface inspecting apparatus.
Wherein, 1, a console; 2. a transport mechanism; 3. a blower; 4. an automatic centering machine; 5. a line camera; 7. a dust removal device; 6. a complete machine frame; 8. a first photoelectric switch; 9. an LED light source; 10. a second photoelectric switch; 11. an ink jet printer; 12. an encoder; 13. and a synchronous controller.
Detailed Description
The following is a detailed description of the present invention:
referring to fig. 1 to 3, a ceramic tile defect detecting apparatus comprises a complete machine frame 6, a conveying mechanism 2 for conveying ceramic tiles is inserted and arranged at the lower side inside the complete machine frame 6, an air blower 3 for blowing off dust on the surface of the ceramic tiles and an automatic centering machine 4 for accurately and automatically positioning the ceramic tiles before detection are arranged at the front end of the complete machine frame 6, a linear array camera 5 is arranged on the front side wall inside the complete machine frame 6, a dust removing device 7 for removing dust from a lens of the linear array camera is arranged at the lower side of the linear array camera 5, a synchronous controller 13 for controlling the linear array camera 5 to scan a field and turning on the LED light source 9 is arranged at the upper part of the rear side wall inside the complete machine frame 6, a strip-shaped LED light source 9 and a first photoelectric switch 8 for controlling the linear array camera 5 and the LED light source 9 are arranged at the lower part, the output end of the, the upper portion is provided with a display, the output end of the linear array camera 5 is connected to a host through a cable, the display is used for displaying a detection result, an ink jet printer 11 used for marking the detected ceramic tiles and a second photoelectric switch 10 used for controlling the ink jet printer 11 are installed on the outer side of the whole machine frame 6, the console 1 is connected with the ink jet printer 11 through an RS232 bus, the lower side of the conveying mechanism 2 is provided with an encoder 12, and the encoder 12 is used for controlling 5 lines of the linear array camera to scan and acquire images.
When the automatic centering machine is used, the ceramic tiles move on the conveying mechanism 2, dust on the surfaces of the ceramic tiles is automatically blown off when the automatic centering machine runs to the air blower 3, when the automatic centering machine runs to the automatic centering machine 4, the automatic centering machine 4 corrects the positions and the directions of the moving ceramic tiles, the ceramic tiles after position correction continuously move forwards and enter the lower part of the whole machine frame 6, the ceramic tiles continuously move to trigger the first photoelectric switch 8, the field scanning of the linear array camera 5 and the opening of the LED light source 9 are triggered through the synchronous controller 13, the encoder 12 for triggering the linear array camera 5 to scan in a row is arranged on the lower side of the conveying mechanism 2, the main machine is arranged in the console 1, the display is arranged on the upper part of the console 1, the output end of the linear array camera 5 is connected to the main machine through a cable, the linear array camera 5 acquires images under the control of the field scanning signal of the synchronous controller 13 and, And finally, the host sends printing characters to the code spraying machine 11 according to the detection result of the image, and when the ceramic tile reaches the second photoelectric switch 10, the code spraying machine is controlled to print and mark the grade characters of the ceramic tile. Wherein, a dust removal device 7 for removing dust from the lens of the linear array camera is arranged at the side of the linear array camera 5, and the dust removal device 7 blows air to remove dust from the lens of the linear array camera 5 at regular time.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
1. The whole machine of the device is one of the technical characteristics of the utility model. The equipment comprises an air blower 3, a conveying mechanism 2, an automatic centering machine 4, a whole machine frame 6, a linear array camera 5, a dust removal device 7, an LED light source 9, a first photoelectric switch 8, a second photoelectric switch 10, an encoder 12, a control console 1 (a host is installed inside, a display is installed on the upper portion) and an ink-jet printer 11.
2. The device design synthesizes image collector, is the utility model discloses a second technical characteristic. The image collector comprises a linear array camera 5 with ultrahigh resolution, a host (installed in a control console 1 and including an image collecting card), a photoelectric switch 8, an encoder 12, a synchronous controller 13, a strip-shaped LED light source 9 and the like. The strip-shaped LED light source 9 irradiates the surface of the ceramic tile at a certain angle to generate a strip-shaped bright area on the surface of the ceramic tile, and the ultrahigh resolution linear array industrial camera scans the strip-shaped bright area under the control of a field scanning signal of the synchronous controller 13 and a line scanning signal of the encoder 12 to acquire a high-resolution image of the ceramic tile. Image acquisition is carried out at the in-process that the ceramic tile marchd, and image processing accomplishes before the next ceramic tile arrives, can reach the requirement of production line real-time detection, has improved detection efficiency and precision.
3. The design of the transmission mechanism is the third technical characteristic of the utility model. The utility model discloses special system's transport mechanism 2 has better roughness than general production line conveyer, and better stability can furthest reduce the error because of conveyer reason produces.
4. The design of the air blower is the fourth technical characteristic of the utility model. The special blower 3 can blow away dust and sundries on the surface of the tile to be detected, and the defect misdetection caused by the dust is reduced as much as possible.
5. The automatic centering machine of equipment installation is at the front end of box the utility model discloses a five technical characteristics. The automatic centering machine 4 can automatically adjust the position of the detected ceramic tile in the process of ceramic tile transmission movement, so that the central line of the conveyor belt is superposed with the central line of the ceramic tile, the relative position offset of the ceramic tile is reduced, image processing software can be accurately positioned, and the detection speed is improved.
6. The device adopts photoelectric switch to trigger the camera scanning through synchronous controller and encoder in coordination is the technical characteristics of the utility model six. When the tile reaches the detection position, the first photoelectric switch 8 turns on the LED light source 9 and the field scanning of the linear array camera 5 with ultrahigh resolution through the synchronous controller, meanwhile, the encoder 12 outputs a trigger pulse matched with the speed of the conveyor belt in real time, and the linear array camera 5 finishes image acquisition under the common control of a field scanning signal and an encoder 12 line scanning signal.
7. The automatic ink jet numbering machine of equipment design installation is the seven of the technical characteristics of the utility model. The automatic code spraying machine 11 can spray various character marks under the control of a computer, can be used for marking tile information and detection results on tiles, and can meet the more detailed hierarchical classification marking requirements.
8. The equipment design display control console is eight of the technical characteristics of the utility model. The console 1 is mainly composed of a display, a host computer for processing images, a mouse, a keyboard and a console frame body. The display console is mainly used for displaying images and software interfaces and processing tile images, parameters of the host and the software can be set through the mouse and the keyboard, control and use of the detection equipment can be facilitated, the mouse and the keyboard can be retracted into the console, and long-time exposure and dust accumulation are avoided.
9. Be that the utility model discloses a nine of technical features are used for saving the database of ceramic tile defect detection result for equipment design. The database for storing the corresponding result of each ceramic tile is designed according to the final detection result of the ceramic tile, so that the defect detection result information corresponding to each ceramic tile can be stored, each ceramic tile has a corresponding defect file, and subsequent statistics and query operations are facilitated.
10. The whole frame of the equipment is designed into a steel frame form, which is a tenth of the technical characteristics of the utility model. The main part adopts steel section bar welding, wholly is box appearance, and the supporting leg is fixed subaerial with the ground nail, and equipment fixing is on steel frame construction.
The technical scheme is as follows: the ceramic tile defect detection equipment comprises an air blower 3, a conveying mechanism 2, an automatic centering machine 4, a comprehensive image collector, a whole machine frame 6 and an ink-jet printer 11. The blower 3 is arranged in front of the automatic centering machine 4, the automatic centering machine 4 is arranged outside the whole machine frame 6, the conveying mechanism 2 is positioned right below the inside of the whole machine frame 6, and the ultrahigh resolution linear array camera 5, the LED light source 9, the first photoelectric switch 8 and the synchronous controller 13 are arranged inside the whole machine frame 6. An encoder 12 is mounted below the conveyor. The automatic code spraying machine 11 is arranged outside the whole machine frame 6. The first photoelectric switch 8 is connected with the linear array camera 5 through a synchronous controller 13 and an encoder 12, and the output of the linear array camera 5 is connected to an acquisition card in a host machine in the console. The automatic code spraying machine is connected with the host machine and can spray different character marks according to requirements. The display, mouse and keyboard on the control desk are connected with the computer through interfaces.
Specifically, the utility model mainly comprises a conveying mechanism 2, a blower 3, an automatic centering machine 4 and a whole machine frame 6, wherein the conveying mechanism 2 is positioned below the whole machine frame 6; the front end of the whole machine frame is provided with a blower 3 for blowing off dust on the surface of the ceramic tile and an automatic centering machine 3 for adjusting the accurate position of the ceramic tile; the left side wall of the whole machine frame is provided with a linear array camera 5 with ultrahigh resolution, and the side surface of the linear array camera 5 is provided with an automatic dust removal device 7; the upper part of the wall of the opposite framework body is provided with a synchronous controller 13, the lower part of the wall of the opposite framework body is provided with a strip-shaped LED light source 9 and a first photoelectric switch 8, and when a ceramic tile arrives, the first photoelectric switch 8 can trigger the linear array camera 5 and the LED light source 9 to work through the synchronous controller 13; the rear end of the whole machine frame 6 is provided with a second photoelectric switch 10 and an ink-jet printer 11; the encoder 11 is arranged below a conveyor belt of the conveying mechanism 2 and controls the linear array camera 5 to acquire images in cooperation with the first photoelectric switch 8; the console 1 is connected with the line camera through a cable and used for image transmission.
The detection process of the ceramic tile surface defect detection equipment comprises the following steps: the ceramic tile moves on the conveying mechanism 2 along with the conveying belt, when the ceramic tile moves to the blower 3, dust on the surface of the ceramic tile is automatically blown off, when the ceramic tile moves to the automatic centering machine 4, the position and direction of the moving ceramic tile are corrected, the ceramic tile after the position correction continuously moves forwards and enters the lower part of the whole machine frame 6, the ceramic tile continuously moves to trigger the first photoelectric switch 8, the first photoelectric switch 8 turns on the strip-shaped LED light source 9 through the synchronous controller and triggers the linear array camera 5 with ultrahigh resolution, the linear array camera 5 collects images under the control of the first photoelectric switch 8 and the encoder 12, the collected images are transmitted to the host of the display control console 1 to be stored, processed and the detection result is displayed, finally, the host can send characters to be sprayed to the code spraying machine 11 according to the detection result of the images, when the ceramic tile reaches the second photoelectric switch 10, the characters to be sprayed are marked, different grades of tiles are marked. The dust removal device 7 blows air to the lens glass surface of the linear array camera 5 at regular time for dust removal.
Although the present disclosure has been described with reference to specific embodiments, it should be understood that the scope of the present disclosure is not limited thereto, and those skilled in the art will appreciate that various modifications and changes can be made without departing from the spirit and scope of the present disclosure.
Claims (4)
1. A ceramic tile defect detection device is characterized by comprising a complete machine frame (6), wherein a conveying mechanism (2) for conveying ceramic tiles is arranged at the lower side in the complete machine frame (6) in an inserting mode, an air blower (3) for blowing off ceramic tile dust and an automatic centering machine (4) for enabling the ceramic tiles to enter accurate automatic positioning before detection are arranged at the front end of the complete machine frame (6), a linear array camera (5) is arranged on the front side wall in the complete machine frame (6), a synchronous controller (13) is arranged above the rear side wall in the complete machine frame (6), a strip-shaped LED light source (9) and a first photoelectric switch (8) for controlling the linear array camera (5) and the LED light source (9) are arranged at the lower part, the output of the first photoelectric switch (8) is connected to the synchronous controller (13) through cables, and the synchronous controller (13) is used for synchronizing field scanning of the linear array camera (5) and working of the LED light source (, the output end of the linear array camera (5) is connected to the control console (1) through a cable, an ink-jet printer (11) used for marking the detected ceramic tiles, a second photoelectric switch (10) used for controlling the ink-jet printer (11) and an encoder (12) used for controlling the line scanning of the linear array camera (5) are installed on the outer side of the whole machine frame (6), and the control console (1) is connected with the ink-jet printer (11) through an RS232 bus.
2. A tile defect detecting apparatus according to claim 1, characterized in that a dust removing device (7) for removing dust from the line camera lens is mounted to the underside of the line camera (5).
3. A tile defect detecting apparatus according to claim 1, characterized in that an encoder (12) is provided at the lower side of the transport mechanism (2), said encoder (12) being adapted to control the line scan of the line camera (5) to acquire tile images.
4. The tile defect detecting equipment according to claim 1, characterized in that the console (1) is internally provided with a host computer, the upper part is provided with a display, the output end of the line camera (5) is connected to the host computer through a cable, and the display is used for displaying the detection result.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921942636.2U CN211263220U (en) | 2019-11-11 | 2019-11-11 | Ceramic tile defect detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921942636.2U CN211263220U (en) | 2019-11-11 | 2019-11-11 | Ceramic tile defect detection equipment |
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| CN211263220U true CN211263220U (en) | 2020-08-14 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110715935A (en) * | 2019-11-11 | 2020-01-21 | 佛山市新石器机器人有限公司 | Ceramic tile defect detection equipment and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110715935A (en) * | 2019-11-11 | 2020-01-21 | 佛山市新石器机器人有限公司 | Ceramic tile defect detection equipment and method |
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