CN211226899U - Glass tempering processing device - Google Patents
Glass tempering processing device Download PDFInfo
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- CN211226899U CN211226899U CN201921611442.4U CN201921611442U CN211226899U CN 211226899 U CN211226899 U CN 211226899U CN 201921611442 U CN201921611442 U CN 201921611442U CN 211226899 U CN211226899 U CN 211226899U
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- air cooling
- glass
- tempering furnace
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Abstract
The utility model relates to the technical field of glass processing, in particular to a glass tempering processing device, which comprises a tempering furnace, an air cooling box and a conveying roller way, wherein the tempering furnace is arranged at the left side of the air cooling box, the conveying roller way runs through the tempering furnace and the air cooling box, a first inlet is arranged on the left side surface of the tempering furnace, an infrared detector is arranged on the first inlet, mounting blocks are fixed on the upper surface and the lower surface of the interior of the tempering furnace, and a resistance heating device is arranged on the mounting blocks; the utility model discloses a set up the gyro wheel at air-cooled box lower surface, and set up under the air-cooled box and gyro wheel complex track, then realize under the effect of pneumatic cylinder that the air-cooled box removes, after the glass heating in the tempering furnace finishes, the air-cooled box removes left and makes the cover plate insert the transition cover, then along with glass move right and tempering furnace separation together, can avoid transporting to the in-process of air-cooled box after the glass heating, because of exposing the rapid cooling that arouses in the air, guarantee the quality of glass tempering.
Description
Technical Field
The utility model relates to a glass processing technology field, concretely relates to glass tempering processingequipment.
Background
With the wide application of toughened glass in industrial production and household life, the demand of glass is increasing day by day. The glass tempering process includes forming pressure stress layer on the surface of glass and forming inside tension stress layer, and when the glass is acted by external force, the pressure stress layer can counteract partial tension stress to avoid breaking glass and raise the strength of glass. The physical processing method of the toughened glass is also called quenching method to process the toughened glass. Firstly, the glass is placed into a tempering furnace to be heated to the softening temperature of the glass, then the glass is transferred into a cooling chamber to blow high-pressure cold air to two sides of the glass for rapid cooling to form prestress, the cooled glass surface generates compressive stress, and the inner layer generates tensile stress, so that the bending strength and the impact strength of the glass are greatly improved, and the tempered glass is formed. However, in the actual production process, after the glass blocks are heated to the softening temperature in the tempering furnace, the glass blocks need to be conveyed to the cooling chamber by using a conveying device, the heated glass blocks are in the air in the conveying process and exposed in the air within a short time, the glass can be rapidly cooled by 30-50 ℃, so that the softening property of the heated glass is reduced, after the tempered glass is formed by cooling in the cooling chamber by using high-pressure cold air, the performance of the tempered glass is not obviously improved in all aspects of performance strength, hardness and the like, and the mechanical property of the obtained tempered glass is poor.
The utility model with the patent number of CN207760225U discloses a glass toughening device, which comprises a heating area, an air cooling area, a transmission mechanism, a first cover plate, a second cover plate and a cover plate component; the utility model discloses a glass piece after having avoided the heating through setting up the cover plate subassembly is in the district contact with the air when transporting to the forced air cooling district for glass is only 4~8 ℃ in the cooling in vacancy district, but is linked together the zone of heating and forced air cooling district through the cover plate subassembly, also can make temperature rise in the forced air cooling district, thereby has reduced the forced air cooling district and has carried out the refrigerated effect of high-pressure cold air, has influenced toughened glass's each item performance.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a glass tempering processingequipment has been designed to solve current glass tempering processingequipment and carry the glass piece after will heating to the forced air cooling zone time, expose and arouse in the air not enough of rapid cooling.
The utility model discloses a realize through following technical scheme:
a glass tempering processing device comprises a tempering furnace, an air cooling box and a roller conveyor, wherein the tempering furnace is arranged on the left side of the air cooling box, the roller conveyor penetrates through the tempering furnace and the air cooling box, a first inlet is formed in the left side surface of the tempering furnace, an infrared detector is arranged on the first inlet, mounting blocks are fixedly arranged on the upper surface and the lower surface of the interior of the tempering furnace, a resistance heating device is arranged on each mounting block, a first outlet is formed in the right side surface of the tempering furnace, a transition cover is arranged on each first outlet, and a controller is arranged on the front side surface of the tempering furnace;
a bottom plate is arranged under the air cooling box, tracks are arranged at the front end and the rear end of the bottom plate, rollers capable of rolling in the tracks are arranged at the front end and the rear end of the lower surface of the air cooling box, a fixed block is arranged at the lower surface of the air cooling box between the rollers at the front end and the rear end, a hydraulic cylinder is fixed at the right end of the bottom plate, a piston rod of the hydraulic cylinder is connected with the fixed block, a second inlet is arranged on the left side surface of the air cooling box, a cover plate capable of being inserted into the transition cover is arranged on the second inlet, a horizontal plate is arranged on the rear side surface of the air cooling box, a fan is fixed on the horizontal plate, an induced duct communicated with the top wall of the air cooling box is connected to the air outlet of the fan, a fan pressurizing cavity is connected to the lower end of the induced duct extending into the air cooling box, and a second outlet is formed in the right side surface of the air cooling box.
As a further improvement of the above scheme, be provided with vertical spout on the inside roof of air-cooled box, be provided with the regulating plate in the vertical spout, be fixed with the cylinder on the inside roof of air-cooled box, the piston rod of cylinder is connected with the regulating plate, wind body pressure boost chamber and regulating plate upper surface fixed connection, the air outlet passes the setting of regulating plate alignment rollgang, through the distance between cylinder control air outlet and the glass piece, is favorable to controlling the quality of glass tempering.
As a further improvement of the scheme, the upper end and the lower end of the outlet of the transition cover are rotatably provided with the sealing plate through the hinge piece, so that the situation that in the glass heating process, heat in the tempering furnace flows to the air cooling box from the transition cover to cause temperature rise in the air cooling box is avoided, and the high-pressure air cooling effect in the tempering process is poor.
As a further improvement of the scheme, the front side surface of the air cooling box is provided with a transparent observation part, and the condition of glass tempering can be observed at any time through the transparent observation part.
As a further improvement of the scheme, the bottom plate is fixedly connected with the ground through expansion bolts, so that the stability of the whole device in the working process is ensured.
As a further improvement of the scheme, the infrared detector is a passive infrared detector, so that the problem that the active infrared detector easily penetrates through glass is solved.
Has the advantages that:
(1) compared with the prior art, the utility model, through setting up the gyro wheel at the air-cooled box lower surface, and set up the track with gyro wheel complex under the air-cooled box, then realize the left and right sides removal of cold wind box under the effect of pneumatic cylinder, after the glass in the tempering furnace finishes heating, the air-cooled box moves left and makes the cover plate insert in the transition cover, then along with glass in the motion of right side and tempering furnace separation together, can avoid transporting to the air-cooled box after the glass heating in-process, because of exposing the rapid cooling that arouses in the air, guarantee the quality of glass tempering;
(2) the utility model can realize the automation of the glass tempering processing of the whole device through components such as the infrared detector, the controller and the hydraulic cylinder, can improve the processing efficiency of the glass tempering, reduce the labor force of operators, realize the reduction of operators and reduce the production cost of the tempered glass;
(3) the utility model discloses still through setting up the regulating plate, through the extension or the shortening of piston rod of the cylinder, realize the regulation of distance between the glass piece on air outlet and the rollgang, applicable glass tempering in different thickness has guaranteed that high-pressure forced air cooling obtains toughened glass's quality.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the internal plan structure of the toughening furnace of the present invention;
fig. 3 is a schematic view of the internal plane structure of the air-cooling box of the present invention.
The device comprises a toughening furnace 1, an air cooling box 2, a toughening furnace 3, an infrared detector 4, a mounting block 5, a resistance heating device 6, a transition cover 7, a controller 8, a bottom plate 9, an expansion bolt 10, a track 11, a roller 12, a pressure-proof column 13, a hydraulic cylinder 14, a cover plate 15, a horizontal plate 16, a fan 17, an induced draft tube 18, an air body pressurizing cavity 19, an air outlet 20, a vertical sliding chute 21, an adjusting plate 22, an air cylinder 23, a sealing plate 24 and a transparent observation part 25.
111-lamp tube, 112-mosquito collecting tank, 113-shell, 114-electric network;
121-electrostatic generator, 122-electrostatic generator, 123-dust adsorption block.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the invention and its embodiments, and are not intended to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in the present invention can be understood by those of ordinary skill in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
The glass tempering processing device shown in fig. 1-3 comprises a tempering furnace 1, an air cooling box 2 and a roller conveyor 3, wherein the tempering furnace 1 is arranged on the left side of the air cooling box 2, and the roller conveyor 3 penetrates through the tempering furnace 1 and the air cooling box 2.
Wherein seted up first import (not mark in the picture) on tempering furnace 1's the left surface, be provided with infrared detector 4 on the first import, infrared detector 4 chooses for use passive infrared detector in this embodiment, avoids the problem that active infrared detector easily sees through glass and brings. The upper surface and the lower surface of the interior of the toughening furnace 1 are fixedly provided with blocks 5, the installing blocks 5 are provided with resistance heating devices 6, the temperature of the glass blocks can be increased to 600-800 ℃ through the resistance heating devices 6, a first outlet (not marked in the drawing) is formed in the right side surface of the toughening furnace 1, a transition cover 7 is arranged on the first outlet, and a controller 8 is arranged on the front side surface of the toughening furnace 1.
Be located and be provided with bottom plate 9 under forced air cooling case 2, bottom plate 9 passes through expansion bolts 10 to be fixed on the bottom surface, guarantees the stability of whole device in the course of the work. Rails 11 are provided at front and rear ends of the bottom plate 9, and rollers 12 capable of rolling in the rails 11 are provided at front and rear ends of the lower surface of the air-cooling box 2. The lower surface of the air cooling box 2 between the front and rear rollers 12 is provided with a fixed block 13, the right end of the bottom plate 9 is fixed with a hydraulic cylinder 14, a piston rod of the hydraulic cylinder 14 is connected with the fixed block 13, and the left and right movement of the air cooling box 2 along the track 11 is realized through the extension or the shortening of the piston rod of the hydraulic cylinder 14. The left side of the air cooling box 1 is provided with a second inlet (not marked in the figure), the second inlet is provided with a cover plate 15 which can be inserted into the transition cover 7, the rear side of the air cooling box 2 is provided with a horizontal plate 16, the horizontal plate 16 is fixed with a fan 17, an air outlet of the fan 17 is connected with an induced air pipe 18, and the induced air pipe 18 is communicated with the top wall of the air cooling box 2. The lower end of the induced air pipe 18 extending into the air cooling box 2 is connected with an air body pressurizing cavity 19, a plurality of air outlets 20 are uniformly formed in the lower surface of the air body pressurizing cavity 19, the air volume from the induced air pipe 18 is larger than the air volume exhausted from the air outlets 20, so that the air pressure in the air body pressurizing cavity 19 is increased, and then high-pressure air is exhausted from the air outlets 20. A second outlet (not marked in the figure) is also arranged on the right side surface of the air cooling box.
In addition, in order to adjust the distance between the glass blocks on the air outlet 20 and the conveying roller way 3, a vertical chute 21 is further arranged on the inner top wall of the air cooling box 2, an adjusting plate 22 is arranged in the vertical chute 21, an air cylinder 23 is fixed on the inner top wall of the air cooling box 2, a piston rod of the air cylinder 23 is connected with the back surface of the adjusting plate 22, the air body pressurizing cavity 19 is fixedly connected with the upper surface of the adjusting plate 22, and the air outlet 20 penetrates through the adjusting plate 22 to be aligned with the conveying roller way.
And finally, in order to prevent the heat from flowing to the air cooling box 2 through the transition cover 7 in the heating process of the toughening furnace 1 and causing the temperature inside the air cooling box 2 to rise, the high-pressure air cooling effect in the toughening process is poor, and a sealing plate 24 is rotatably arranged at the upper end and the lower end of an outlet of the transition cover 7 through a hinge piece (not marked in the figure). The front side of the air cooling box 2 is also provided with a transparent observation part 25, and the condition of glass tempering can be observed at any time through the transparent observation part 25.
One specific implementation application of this embodiment:
use the utility model discloses carry out tempering to glass and add man-hour, the glass after will cleaning is put at rollgang 3's leftmost end, then transports to tempering furnace 1 department along rollgang 3 to get into tempering furnace 1 from first import, infrared detector 4 sends out the signal this moment and makes the transportation roller stall of transporting on the rollgang 3, stops to heat in tempering furnace 1, and its heating time accessible controller 8 sets for.
When the glass blocks are heated to 600-800 ℃ and reach the softening point temperature, the controller 8 controls the conveying roller way 3 to continue working, simultaneously controls the piston rod of the hydraulic cylinder 14 to extend, pushes the air cooling box 2 to approach the toughening furnace 1 along the rail 11, enables the cover plate 15 to be inserted into the transition cover 7 to realize butt joint, when the softened glass blocks enter the air cooling box 1, continues moving rightwards, shortens the piston rod of the hydraulic cylinder 14 at the moment, pulls the air cooling box 2 to move towards the toughening furnace 1 along with the glass blocks, controls the fan 17 to work at the moment, generates a large amount of cold air, increases the air speed and the pressure when the air passes through the air body pressurizing cavity 19 and is discharged from the air outlet 20, can rapidly cool the glass blocks to form toughened glass, and then discharges the toughened glass from the second outlet.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. The utility model provides a glass tempering processingequipment, includes tempering furnace, forced air cooling case and rollgang, its characterized in that: the toughening furnace is arranged on the left side of the air cooling box, the conveying roller passes through the toughening furnace and the air cooling box, a first inlet is formed in the left side face of the toughening furnace, an infrared detector is arranged on the first inlet, mounting blocks are fixedly arranged on the upper surface and the lower surface of the interior of the toughening furnace, a resistance heating device is arranged on the mounting blocks, a first outlet is formed in the right side face of the toughening furnace, a transition cover is arranged on the first outlet, and a controller is arranged on the front side face of the toughening furnace;
a bottom plate is arranged under the air cooling box, tracks are arranged at the front end and the rear end of the bottom plate, rollers capable of rolling in the tracks are arranged at the front end and the rear end of the lower surface of the air cooling box, a fixed block is arranged at the lower surface of the air cooling box between the rollers at the front end and the rear end, a hydraulic cylinder is fixed at the right end of the bottom plate, a piston rod of the hydraulic cylinder is connected with the fixed block, a second inlet is arranged on the left side surface of the air cooling box, a cover plate capable of being inserted into the transition cover is arranged on the second inlet, a horizontal plate is arranged on the rear side surface of the air cooling box, a fan is fixed on the horizontal plate, an induced duct communicated with the top wall of the air cooling box is connected to the air outlet of the fan, a fan pressurizing cavity is connected to the lower end of the induced duct extending into the air cooling box, and a second outlet is formed in the right side surface of the air cooling box.
2. The glass tempering processing apparatus according to claim 1, wherein: be provided with vertical spout on the inside roof of air-cooling box, be provided with the regulating plate in the vertical spout, be fixed with the cylinder on the inside roof of air-cooling box, the piston rod of cylinder is connected with the regulating plate, wind body pressure boost chamber and regulating plate upper surface fixed connection, the air outlet passes the setting of regulating plate alignment rollgang.
3. The glass tempering processing apparatus according to claim 1, wherein: the upper end and the lower end of the outlet of the transition cover are rotatably provided with sealing plates through hinge pieces.
4. The glass tempering processing apparatus according to claim 1, wherein: and a transparent observation part is arranged on the front side surface of the air cooling box.
5. The glass tempering processing apparatus according to claim 1, wherein: the bottom plate is fixedly connected with the ground through expansion bolts.
6. The glass tempering processing apparatus according to claim 1, wherein: the infrared detector is a passive infrared detector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921611442.4U CN211226899U (en) | 2019-09-26 | 2019-09-26 | Glass tempering processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921611442.4U CN211226899U (en) | 2019-09-26 | 2019-09-26 | Glass tempering processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211226899U true CN211226899U (en) | 2020-08-11 |
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ID=71926063
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921611442.4U Expired - Fee Related CN211226899U (en) | 2019-09-26 | 2019-09-26 | Glass tempering processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211226899U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112624584A (en) * | 2020-12-09 | 2021-04-09 | 江苏金桥玻璃科技有限公司 | Toughened glass tempering furnace with rapid cooling function |
-
2019
- 2019-09-26 CN CN201921611442.4U patent/CN211226899U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112624584A (en) * | 2020-12-09 | 2021-04-09 | 江苏金桥玻璃科技有限公司 | Toughened glass tempering furnace with rapid cooling function |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200811 Termination date: 20210926 |
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| CF01 | Termination of patent right due to non-payment of annual fee |