CN211223653U

CN211223653U - Industrial inspection equipment

Info

Publication number: CN211223653U
Application number: CN201922390308.2U
Authority: CN
Inventors: 张永涛; 曹喜果
Original assignee: Xinjiang Institute of Engineering
Current assignee: Xinjiang Institute of Engineering
Priority date: 2019-12-26
Filing date: 2019-12-26
Publication date: 2020-08-11
Anticipated expiration: 2029-12-26

Abstract

The utility model discloses an industry equipment of patrolling and examining, which comprises a vehicle rack, the both sides of frame are equipped with the athey wheel, the top fixedly connected with control box of frame, the top fixedly connected with gas sensor and the warning light of control box, the top of frame is equipped with the revolving stage. The utility model discloses in, still set up first transmission module and second transmission module on the frame, the benefit of adopting this design lies in: power supply unit can supply power for the consumer on the frame, drive arrangement can drive and patrol and examine equipment quick travel, help improving the efficiency of patrolling and examining, be fit for using in the great mill of area, but gas sensor real-time supervision air quality, and then whether in time discover to have gas leakage, first transmission module and second transmission module are 433MHz module and 2.4GHz module respectively, 433MHz module is fit for remote transmission and 2.4GHz module is fit for at complicated topography and the environmental transmission who shelters from, transmission module through two kinds of frequencies improves transmission signal's stability.

Description

Industrial inspection equipment

Technical Field

The utility model relates to an industrial production technical field especially relates to industry equipment of patrolling and examining.

Background

In the industrial production field, 24-hour uninterrupted operation is often needed, in some cases, workers can have a short rest at night, but equipment needs to work for 24 hours, particularly in some industrial production fields with high dangerousness, once the equipment fails to find the fault in time under the unattended condition, production shutdown is caused by light persons, and major accidents are caused by severe persons.

Most of the existing industrial inspection methods adopt a mode that workers check on the spot at regular time, but the inspection method has the defects that firstly, the energy of people is limited, and the uninterrupted inspection within 24 hours cannot be realized; secondly, the area of mill is big, and the workman patrols and examines and to consume a large amount of time and walk on the road, patrols and examines inefficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: the industrial inspection equipment is provided for solving the problems that the existing manual inspection mode cannot be continuously carried out for 24 hours and the efficiency is low.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

equipment is patrolled and examined in industry, which comprises a vehicle rack, the both sides of frame are equipped with the athey wheel, the top fixedly connected with control box of frame, the top fixedly connected with gas sensor and the warning light of control box, the top of frame is equipped with the revolving stage, the top fixedly connected with hydraulic rod of revolving stage, hydraulic rod's flexible end bolted connection has the base, the top fixedly connected with spherical shell of base, the inside of spherical shell is equipped with the camera, the inside of control box is equipped with treater, drive controller and GPS module to the three is connected with the electricity in proper order, gas sensor, warning light and camera all are connected with the treater electricity.

As a further description of the above technical solution:

the top fixedly connected with first transmission module and second transmission module of frame, and first transmission module and second transmission module are 433MHz module and 2.4GHz module respectively to the two all is connected with the treater electricity.

As a further description of the above technical solution:

the crawler wheel is in transmission connection with the driving device, and the driving controller and the processor are both electrically connected with the power supply device.

As a further description of the above technical solution:

the spherical shell is transparent material, be equipped with wide-angle lens, telephoto lens and infrared camera lens on the camera to the curved fixed plate of bottom fixedly connected with of camera, the inside bolted connection of base has servo motor, servo motor's output shaft transmission is connected with the drive wheel, the roll connection of fixed plate and drive wheel.

As a further description of the above technical solution:

the camera is characterized in that supporting shafts are fixedly connected to two horizontal sides of the camera, and the two supporting shafts are rotatably connected with the spherical shell.

As a further description of the above technical solution:

and the frame is fixedly connected with a car lamp.

To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:

1. the utility model discloses in, the frame both sides have set up the athey wheel, and the frame bottom has set up power supply unit and drive arrangement, has set up the control box on the frame, has set up treater, GPS module and drive controller in the control box, has set up gas sensor and warning light on the control box, has still set up first transmission module and second transmission module on the frame, and the benefit of adopting this design lies in: power supply unit can supply power for the consumer on the frame, drive arrangement can drive and patrol and examine equipment quick travel, help improving the efficiency of patrolling and examining, be fit for using in the great mill of area, but gas sensor real-time supervision air quality, and then whether in time discover to have gas leakage, first transmission module and second transmission module are 433MHz module and 2.4GHz module respectively, 433MHz module is fit for remote transmission and 2.4GHz module is fit for at complicated topography and the environmental transmission who shelters from, transmission module through two kinds of frequencies improves transmission signal's stability.

2. The utility model discloses in, set up the revolving stage on the frame, set up hydraulic pressure push rod on the revolving stage, set up the base on the hydraulic pressure push rod, set up the spherical shell on the base, the inside camera that has set up of spherical shell has set up wide-angle lens, long burnt camera lens and infrared camera lens on the camera, and the camera bottom has set up the fixed plate, has set up servo motor in the base, and its output shaft has set up the drive wheel, adopts the benefit of this design to lie in: the revolving stage can drive the camera and rotate at the horizontal plane, and the height of camera can be adjusted to hydraulic push rod, and servo motor drives the drive wheel rotatory, drives the camera through the fixed plate and rotates at vertical plane, and foretell step can improve the shooting scope of camera to make things convenient for the workman at terminal to look over through three kinds of camera lenses.

Drawings

Fig. 1 shows a schematic side view of inspection equipment according to an embodiment of the present invention;

fig. 2 shows a schematic front view structure diagram of the inspection equipment provided by the embodiment of the invention;

fig. 3 is a schematic diagram illustrating an internal structure of a spherical shell according to an embodiment of the present invention;

fig. 4 shows a schematic diagram of a connection structure of modules inside a control box according to an embodiment of the present invention.

Illustration of the drawings:

1. a frame; 2. a crawler wheel; 3. a control box; 4. a gas sensor; 5. a warning light; 6. a turntable; 7. a hydraulic push rod; 8. a base; 9. a spherical shell; 10. a first transmission module; 11. a second transmission module; 12. a drive device; 13. a power supply device; 14. a vehicle lamp; 15. a camera; 16. a wide-angle lens; 17. a telephoto lens; 18. an infrared lens; 19. a support shaft; 20. a fixing plate; 21. a servo motor; 22. and a driving wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: industry equipment of patrolling and examining, including frame 1, the both sides of frame 1 are equipped with athey wheel 2, the top fixedly connected with control box 3 of frame 1, the top fixedly connected with gas sensor 4 and the warning light 5 of control box 3, the top of frame 1 is equipped with revolving stage 6, the top fixedly connected with hydraulic rod 7 of revolving stage 6, hydraulic rod 7's flexible end bolted connection has base 8, base 8's top fixedly connected with spherical shell 9, the inside of spherical shell 9 is equipped with camera 15, the inside of control box 3 is equipped with the treater, drive controller and GPS module, and the three is connected electrically in proper order, gas sensor 4, warning light 5 and camera 15 all are connected with the treater electricity, can realize 24 incessant automatic patrolling and examining in hours through this design, and efficiency of patrolling and examining has been.

Specifically, as shown in fig. 1 and 4, the top of the frame 1 is fixedly connected with a first transmission module 10 and a second transmission module 11, the first transmission module 10 and the second transmission module 11 are respectively a 433MHz module and a 2.4GHz module, and the two are electrically connected with the processor, and the transmission modules with two frequencies can improve the signal transmission stability of the inspection equipment in a complex environment.

Specifically, as shown in fig. 2, the bottom of the frame 1 is fixedly connected with a driving device 12 and a power supply device 13, the track wheel 2 is in transmission connection with the driving device 12, the driving controller and the processor are both electrically connected with the power supply device 13, and the power supply device 13 supplies power for the inspection equipment, so that inspection work is conveniently performed.

Specifically, as shown in fig. 3, the spherical shell 9 is made of a transparent material, the camera 15 is provided with a wide-angle lens 16, a telephoto lens 17 and an infrared lens 18, the bottom of the camera 15 is fixedly connected with an arc-shaped fixing plate 20, the base 8 is connected with a servo motor 21 through bolts, an output shaft of the servo motor 21 is connected with a driving wheel 22 in a transmission manner, the fixing plate 20 is connected with the driving wheel 22 in a rolling manner, two horizontal two sides of the camera 15 are fixedly connected with supporting shafts 19, the two supporting shafts 19 are rotatably connected with the spherical shell 9, the camera 15 is conveniently rotated on a vertical plane through the driving of the servo motor 21, and meanwhile, the supporting shafts 19 improve the stability of.

Specifically, as shown in fig. 2, a car light 14 is fixedly connected to the frame 1, and the car light 14 facilitates the inspection equipment to run at night.

The working principle is as follows: before use, a technician inputs an inspection route to a processor, when the inspection device is used, the inspection device is started, the power supply device 13 supplies power to the driving device 12, the inspection device is driven to move by driving the crawler wheels 2, the inspection device runs along a preset route according to the position fed back by the GPS module when moving, the gas sensor 4 can detect the gas component on the route when the inspection device runs, a worker at a terminal can send an instruction by the control device, the inspection device can receive a signal by the first transmission module 10 or the second transmission module 11 and analyze the signal instruction by the processor, then the driving part is controlled to make corresponding action, the processor can control the servo motor 21 to drive the driving wheel 22 to rotate, so that the camera 15 rotates, and the picture shot by the camera 15 can be sent to the terminal by the first transmission module 10 or the second transmission module 11, the inspection can be carried out by inspection equipment, the inspection equipment can automatically monitor according to a set route, manual inspection can be realized through manual operation of a terminal, and then the problems that the conventional manual inspection mode cannot be continuously carried out for 24 hours and the efficiency is low can be solved.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The industrial inspection equipment comprises a frame (1), crawler wheels (2) are arranged on two sides of the frame (1), it is characterized in that the top of the frame (1) is fixedly connected with a control box (3), the top of the control box (3) is fixedly connected with a gas sensor (4) and a warning lamp (5), a rotary table (6) is arranged at the top of the frame (1), a hydraulic push rod (7) is fixedly connected at the top of the rotary table (6), the telescopic end of the hydraulic push rod (7) is connected with a base (8) through a bolt, the top of the base (8) is fixedly connected with a spherical shell (9), a camera (15) is arranged inside the spherical shell (9), a processor, a driving controller and a GPS module are arranged inside the control box (3), the gas sensor (4), the warning light (5) and the camera (15) are all electrically connected with the processor.

2. The industrial inspection equipment according to claim 1, wherein a first transmission module (10) and a second transmission module (11) are fixedly connected to the top of the frame (1), the first transmission module (10) and the second transmission module (11) are respectively a 433MHz module and a 2.4GHz module, and both are electrically connected with the processor.

3. The industrial inspection equipment according to claim 1, wherein a driving device (12) and a power supply device (13) are fixedly connected to the bottom of the frame (1), the track wheels (2) are in transmission connection with the driving device (12), and the driving controller and the processor are both electrically connected with the power supply device (13).

4. The industrial inspection equipment according to claim 1, wherein the spherical shell (9) is made of a transparent material, the camera (15) is provided with a wide-angle lens (16), a telephoto lens (17) and an infrared lens (18), the bottom of the camera (15) is fixedly connected with an arc-shaped fixing plate (20), the inner part of the base (8) is connected with a servo motor (21) through bolts, an output shaft of the servo motor (21) is connected with a driving wheel (22), and the fixing plate (20) is connected with the driving wheel (22) in a rolling manner.

5. The industrial inspection equipment according to claim 1, wherein support shafts (19) are fixedly connected to two horizontal sides of the camera (15), and the two support shafts (19) are rotatably connected with the spherical shell (9).

6. The industrial inspection device according to claim 1, wherein a vehicle lamp (14) is fixedly connected to the frame (1).