CN211217636U

CN211217636U - Spare part assembly line device that rail vehicle used

Info

Publication number: CN211217636U
Application number: CN201921960768.8U
Authority: CN
Inventors: 谢长贵; 孙礼芳
Original assignee: Nanjing Zhongci Precision Manufacturing Co ltd
Current assignee: Anhui REM Industrial System Co.,Ltd.
Priority date: 2019-11-13
Filing date: 2019-11-13
Publication date: 2020-08-11
Anticipated expiration: 2029-11-13

Abstract

The utility model discloses a spare part assembly line device that rail vehicle used, comprising a base plate, the right side fixedly connected with assembly bin at bottom plate top, the left side at bottom plate top is provided with conveyor, the top fixedly connected with of bottom plate is located conveyor and the clean storehouse between the assembly bin, conveyor's right side is passed clean storehouse and is stretched into the inner chamber in assembly bin, the top fixedly connected with swing mechanism of clean storehouse inner chamber. The utility model discloses a swing mechanism's setting starts the cylinder and under the drive of cylinder for cleaning device can carry out sectorial reciprocating swing, and then makes cleaning device can carry out the cleanness of sector, thereby improves clean scope, can once only clean a plurality of parts, thereby improves clean efficiency, and this spare part assembly line device that rail vehicle used possesses clean efficient advantage.

Description

Spare part assembly line device that rail vehicle used

Technical Field

The utility model relates to a railcar technical field specifically is a spare part assembly production line device that rail vehicle used.

Background

The rail car (including trailer, the same below) is a main transport tool for performing tasks by construction departments such as railway equipment maintenance, overhaul, capital construction and the like, is divided into a heavy type and a light type, can be withdrawn from a line at any time by passengers, and is called a light rail car; the railway car is called a heavy-duty railway car, and passengers cannot withdraw the railway at any time.

In the assembly production of parts for rail vehicles, a production line is a necessary device, but after the parts on the traditional production line are processed, dirty substances such as cut scraps and coated oil residues are remained on the surfaces of the parts, and the parts need to be cleaned manually in the later period, so that the manual cleaning efficiency is slow, and the production efficiency is influenced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a spare part assembly production line device that rail vehicle used possesses clean efficient advantage, has solved the spare part on the production line of whole and has processed the back, and filthy material, for example the piece after the cutting, the oil after the coating is remained etc. and these all need the manual work to clean in the later stage, and artifical clean efficiency is slow, influences production efficiency's problem.

In order to achieve the above object, the utility model provides a following technical scheme: a part assembly production line device for a rail vehicle comprises a bottom plate, wherein an assembly bin is fixedly connected to the right side of the top of the bottom plate, a conveying device is arranged on the left side of the top of the bottom plate, a cleaning bin located between the conveying device and the assembly bin is fixedly connected to the top of the bottom plate, the right side of the conveying device penetrates through the cleaning bin and extends into an inner cavity of the assembly bin, a swing mechanism is fixedly connected to the top of the inner cavity of the cleaning bin, a tensioning mechanism matched with the conveying device is fixedly connected to the rear side of the inner cavity of the cleaning bin, the swing mechanism comprises a mounting frame welded to the top of the inner cavity of the cleaning bin and a bracket welded to the top of the inner cavity of the cleaning bin and located on the right side of the mounting frame, a cylinder penetrates through the left side of the bracket, the top of the front side of the, the bottom fixedly connected with of swinging arms is at the gliding slide pin of arc slot hole inner chamber, the output fixedly connected with loose ring of cylinder, the front side of slide pin stretches into the inner chamber of loose ring and slides at the inner chamber of loose ring, the bottom welding of slide pin has cleaning device, the rolling mechanism of fixedly connected with and conveyor looks adaptation on the inner wall in assembly storehouse, the top fixedly connected with in assembly storehouse inner chamber cleans the mechanism.

Preferably, the conveying device comprises a fixing frame welded at the top of the bottom plate, a motor is fixedly connected to the front side of the fixing frame, an output shaft of the motor penetrates through an inner cavity of the fixing frame, a rotating shaft rod is rotatably connected to the right side of the inner cavity of the assembly bin, and the motor is in transmission connection with the rotating shaft rod through a conveying belt located in the inner cavity of the fixing frame.

Preferably, the bottom of the motor is welded with a support block, and the rear side of the support block is welded with the fixing frame.

Preferably, the tensioning mechanism comprises a fixed shell welded on the inner wall of the cleaning bin, a supporting plate is welded in an inner cavity of the fixed shell, a first threaded rod is arranged at the top of the supporting plate in a penetrating mode, a first bevel gear is fixedly connected to the surface of the first threaded rod, a threaded pipe is connected to the top and the bottom of the surface of the first bevel gear in a threaded mode, one end, far away from the first bevel gear, of the threaded pipe penetrates through the outer side of the fixed shell and is fixedly connected with weighing plates, a rotating rod is arranged on the right side of the fixed shell in a penetrating mode, a second bevel gear meshed with the first bevel gear is fixedly connected to the left end of the rotating rod, and the two weighing plates.

Preferably, the rebounding mechanism comprises a sliding pipe and a sliding rod which are respectively and fixedly connected to the two weighing plates, springs are sleeved on the surfaces of the sliding pipe and the sliding rod, and the tops and the bottoms of the springs are respectively and fixedly connected with the two weighing plates.

Preferably, the rolling mechanism comprises a fixed rod fixedly connected to the inner wall of the assembly bin, the surface of the fixed rod is rotatably connected with a rotating roller, and the surface of the rotating roller is in contact with the conveying belt.

Preferably, wiping mechanism includes the shell of fixed connection at assembly bin inner chamber top, the left side of shell is run through and is provided with threaded rod two, the right-hand member of threaded rod two passes through the bearing and is connected with the inner wall rotation of shell, the surperficial threaded connection of threaded rod two has the thread bush, the bottom of thread bush is rotated and is connected with the connecting rod, the one end that the thread bush was kept away from to the connecting rod is rotated and is connected with the slip post, the surperficial sliding connection of slip post has spacing pipe, the bottom of spacing pipe and the inner wall fixed connection of shell, the bottom of slip post is run through to the bottom and the fixedly connected with of shell and.

Preferably, the bottom of the wiper is wavy.

Preferably, a through hole matched with the output shaft of the motor is formed in the front side of the fixing frame.

Preferably, the bottom of the bottom plate is provided with a polytetrafluoroethylene coating.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model discloses a swing mechanism's setting, start the cylinder and under the drive of cylinder, make cleaning device can carry out sectorial reciprocating swing, and then make cleaning device can carry out the cleanness of sector, thereby improve clean scope, can once only clean a plurality of parts, thereby improve clean efficiency, this spare part assembly line device that rail vehicle used, possess clean efficient advantage, the spare part of on having solved the production line is after processing, dirty material can all be remained on its surface, for example, piece after the cutting, oil after the coating remains etc., and these all need the manual work in the later stage to clean, artifical clean efficiency is slow, influence production efficiency's problem.

2. The utility model discloses a conveyor's setting, with the inner chamber of spare part transport feed-in clean storehouse, rethread swing mechanism cleans the part, and conveyor can last incessant send into the inner chamber in clean storehouse with the part and clean to improve clean efficiency.

3. The utility model discloses a straining device's setting props up the conveyer belt from inside to guarantee that the conveyer belt is in taut state always, guarantee the steady of part transport.

4. The utility model discloses a wiping mechanism's setting rotates two drive wiper spares and rises or descend, and when the part on the conveyer belt passed through, will wipe the part and drop and clean the part, further clean to the part.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front sectional view of the cleaning chamber of the present invention;

FIG. 3 is a top view of the conveying device of the present invention;

FIG. 4 is a front sectional view of the tensioning mechanism of the present invention;

FIG. 5 is a partial front sectional view of the assembly chamber of the present invention;

figure 6 is a front view of a wiper of the present invention.

In the figure: 1. a base plate; 2. cleaning the bin; 3. assembling a bin; 4. a conveying device; 5. a tensioning mechanism; 6. a swing mechanism; 7. a rolling mechanism; 8. a wiping mechanism; 41. a fixed mount; 42. a support block; 43. a motor; 44. a conveyor belt; 51. a stationary case; 52. a support plate; 53. a first threaded rod; 54. a first bevel gear; 55. a threaded pipe; 56. weighing a plate; 57. a rotating rod; 58. a second bevel gear; 59. a rebound mechanism; 591. a slide pipe; 592. a slide bar; 593. a spring; 61. a mounting frame; 62. a bracket; 63. a cylinder; 64. a swing lever; 65. a slide pin; 66. an arc-shaped long hole; 67. a movable ring; 68. a cleaning device; 71. fixing the rod; 72. a rotating roller; 81. a housing; 82. a second threaded rod; 83. a threaded sleeve; 84. a connecting rod; 85. a limiting pipe; 86. a sliding post; 87. a wiper member.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: a component assembly line device for a rail vehicle comprises a bottom plate 1, wherein a polytetrafluoroethylene coating is arranged at the bottom of the bottom plate 1, an assembly bin 3 is fixedly connected to the right side of the top of the bottom plate 1, a conveying device 4 is arranged on the left side of the top of the bottom plate 1, a cleaning bin 2 positioned between the conveying device 4 and the assembly bin 3 is fixedly connected to the top of the bottom plate 1, the right side of the conveying device 4 penetrates through the cleaning bin 2 and extends into an inner cavity of the assembly bin 3, a swing mechanism 6 is fixedly connected to the top of the inner cavity of the cleaning bin 2, a tensioning mechanism 5 matched with the conveying device 4 is fixedly connected to the rear side of the inner cavity of the cleaning bin 2, the swing mechanism 6 comprises a mounting frame 61 welded to the top of the inner cavity of the cleaning bin 2 and a bracket 62 welded to the top of the inner cavity of the cleaning bin 2 and positioned on the right side of the mounting frame 61, a, the bottom of the front side of the mounting frame 61 is provided with an arc-shaped long hole 66, the bottom of the oscillating rod 64 is fixedly connected with a sliding pin 65 sliding in the inner cavity of the arc-shaped long hole 66, the output end of the air cylinder 63 is fixedly connected with a movable ring 67, the front side of the sliding pin 65 extends into the inner cavity of the movable ring 67 and slides in the inner cavity of the movable ring 67, the bottom of the sliding pin 65 is welded with a cleaning device 68, the inner wall of the assembly bin 3 is fixedly connected with a rolling mechanism 7 matched with the conveying device 4, the rolling mechanism 7 comprises a fixed rod 71 fixedly connected on the inner wall of the assembly bin 3, the surface of the fixed rod 71 is rotatably connected with a rotating roller 72, the surface of the rotating roller 72 is in contact with the conveying belt 44, the bottom of the wiping piece 87 is wavy, the bottom of the bottom is arranged in a wavy manner, when the surface of the component is contacted, the bottom of wiper 87 still can be for big-end-up's trapezoidal, the trapezoidal setting in bottom, when the contact member surface, the area of contact of increase and part to can clean the part comprehensively, the bottom of wiper 87 still can be for the arc, the curved setting in bottom, when the contact member surface, the outstanding position of arc bottom can go deep into the corner of part and clean alone, thereby can wipe the filth in corner, the top fixedly connected with of 3 inner chambers in assembly bin cleans mechanism 8.

In this embodiment, the conveying device 4 includes a fixing frame 41 welded on the top of the bottom plate 1, a motor 43 is fixedly connected to the front side of the fixing frame 41, an output shaft of the motor 43 penetrates through an inner cavity of the fixing frame 41, a rotating shaft rod is rotatably connected to the right side of the inner cavity of the assembly bin 3, the motor 43 is in transmission connection with the rotating shaft rod through a conveyor belt 44 located in the inner cavity of the fixing frame 41, a support block 42 is welded to the bottom of the motor 43, the rear side of the support block 42 is welded to the fixing frame 41, a through hole matched with the output shaft of the motor 43 is formed, in actual use, the starting motor 43 drives the conveyor belt 44 to rotate, so that the components are conveyed to the inner cavity of the cleaning bin 2, the components are cleaned through the swing mechanism 6, and the conveying device 4 can continuously and uninterruptedly convey the components into the inner cavity of the cleaning bin 2 for cleaning, so that the cleaning efficiency is improved.

In the embodiment, the tensioning mechanism 5 comprises a fixed shell 51 welded on the inner wall of the cleaning bin 2, a supporting plate 52 is welded in an inner cavity of the fixed shell 51, a first threaded rod 53 penetrates through the top of the supporting plate 52, a first bevel gear 54 is fixedly connected to the surface of the first threaded rod 53, a threaded pipe 55 is in threaded connection with the top and the bottom of the surface of the first bevel gear 54, one end, away from the first bevel gear 54, of the threaded pipe 55 penetrates to the outer side of the fixed shell 51 and is fixedly connected with a scale plate 56, a rotating rod 57 penetrates through the right side of the fixed shell 51, a second bevel gear 58 meshed with the first bevel gear 54 is fixedly connected to the left end of the rotating rod 57, the two scale plates 56 are movably connected through rebound mechanisms 59 distributed on the two sides of the fixed shell 51, each rebound mechanism 59 comprises a sliding pipe 591 and a sliding rod 592 fixedly connected to the two scale plates 56 respectively, a spring 593 is sleeved on the surfaces of the sliding pipe 591, in practical use, the rotating rod 57 is rotated and the weighing plate 56 is driven by the two threaded pipes 55 to expand outwards, so that the conveyor belt 44 is spread, the conveyor belt 44 is always in a tensioned state, and the component conveying is ensured to be stable.

In this embodiment, the wiping mechanism 8 includes a housing 81 fixedly connected to the top of the inner cavity of the assembly bin 3, a second threaded rod 82 penetrates through the left side of the housing 81, the right end of the second threaded rod 82 is rotatably connected to the inner wall of the housing 81 through a bearing, a threaded sleeve 83 is connected to the surface of the second threaded rod 82 in a threaded manner, a connecting rod 84 is rotatably connected to the bottom of the threaded sleeve 83, a sliding column 86 is rotatably connected to one end of the connecting rod 84 away from the threaded sleeve 83, a limiting tube 85 is slidably connected to the surface of the sliding column 86, the bottom of the limiting tube 85 is fixedly connected to the inner wall of the housing 81, a wiping piece 87 penetrates through the bottom of the housing 81 and is fixedly connected to the bottom of the sliding column 86, the bottom of the wiping piece 87 is wavy, when in actual use, the second threaded rod 82 is rotated to drive the threaded sleeve 83 to move left and right, as the components on the conveyor belt 44 pass, the wiper 87 lowers and wipes the components for further cleaning.

During the specific use, at first the user starts cylinder 63 and drives movable ring 67 and remove about, and then promotes slide pin 65 and slide in the inner chamber of arc slot hole 66, drives swinging arms 64 and is fan-shaped swing under the effect of slide pin 65, drives cleaning device 68 at last and is fan-shaped swing, enlarges the clean scope to the part, realizes the purpose to a plurality of parts are clean to improve clean efficiency.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A spare part assembly line device for rail vehicle, includes bottom plate (1), its characterized in that: the right side of the top of the bottom plate (1) is fixedly connected with an assembly bin (3), the left side of the top of the bottom plate (1) is provided with a conveying device (4), the top of the bottom plate (1) is fixedly connected with a cleaning bin (2) located between the conveying device (4) and the assembly bin (3), the right side of the conveying device (4) penetrates through the cleaning bin (2) and extends into an inner cavity of the assembly bin (3), the top of the inner cavity of the cleaning bin (2) is fixedly connected with a swing mechanism (6), the rear side of the inner cavity of the cleaning bin (2) is fixedly connected with a tensioning mechanism (5) matched with the conveying device (4), the swing mechanism (6) comprises a mounting frame (61) welded at the top of the inner cavity of the cleaning bin (2) and a bracket (62) welded at the top of the inner cavity of the cleaning bin (2) and located on the right side of the mounting frame (61), and a cylinder (, the utility model discloses a pneumatic cleaning device, including mounting bracket (61), swing arm (64), cylinder (63), arc slot hole (67), the gliding slide pin (65) of bottom fixedly connected with in arc slot hole (66) inner chamber of swing arm (64), the output fixedly connected with loose ring (67) of cylinder (63), the front side of slide pin (65) stretches into the inner chamber of loose ring (67) and slides in the inner chamber of loose ring (67), the bottom welding of slide pin (65) has cleaning device (68), fixedly connected with and conveyor (4) looks adaptation roll mechanism (7) on the inner wall of assembly storehouse (3), the top fixedly connected with of assembly storehouse (3) inner chamber cleans mechanism (8).

2. The component assembling line apparatus for railway vehicles according to claim 1, wherein: conveyor (4) are including welding mount (41) at bottom plate (1) top, the front side fixedly connected with motor (43) of mount (41), the output shaft of motor (43) runs through to the inner chamber of mount (41), the right side rotation of assembly storehouse (3) inner chamber is connected with the pivot pole, motor (43) are connected through conveyer belt (44) transmission that is located the mount (41) inner chamber with the pivot pole.

3. The component assembling line apparatus for railway vehicles according to claim 2, wherein: the bottom of the motor (43) is welded with a support block (42), and the rear side of the support block (42) is welded with the fixed frame (41).

4. The component assembling line apparatus for railway vehicles according to claim 1, wherein: the tensioning mechanism (5) comprises a fixed shell (51) welded on the inner wall of the cleaning bin (2), a supporting plate (52) is welded in the inner cavity of the fixed shell (51), a first threaded rod (53) penetrates through the top of the supporting plate (52), the surface of the first threaded rod (53) is fixedly connected with a first bevel gear (54), the top and the bottom of the surface of the first bevel gear (54) are both in threaded connection with a threaded pipe (55), one end of the threaded pipe (55) far away from the bevel gear I (54) penetrates to the outer side of the fixed shell (51) and is fixedly connected with a weighing plate (56), a rotating rod (57) penetrates through the right side of the fixed shell (51), a bevel gear II (58) meshed with the bevel gear I (54) is fixedly connected to the left end of the rotating rod (57), and the two weighing plates (56) are movably connected through rebounding mechanisms (59) distributed on the two sides of the fixed shell (51).

5. The component assembling line apparatus for railway vehicles according to claim 4, wherein: the rebound mechanism (59) comprises a sliding pipe (591) and a sliding rod (592) which are fixedly connected to the two weighing plates (56) respectively, wherein springs (593) are sleeved on the surfaces of the sliding pipe (591) and the sliding rod (592), and the top and the bottom of each spring (593) are fixedly connected with the two weighing plates (56) respectively.

6. The component assembling line apparatus for railway vehicles according to claim 1, wherein: the rolling mechanism (7) comprises a fixed rod (71) fixedly connected to the inner wall of the assembly bin (3), a rotating roller (72) is rotatably connected to the surface of the fixed rod (71), and the surface of the rotating roller (72) is in contact with the conveyor belt (44).

7. The component assembling line apparatus for railway vehicles according to claim 1, wherein: wiping mechanism (8) are including fixed connection shell (81) at assembly bin (3) inner chamber top, the left side of shell (81) is run through and is provided with two (82) threaded rods, the right-hand member of two (82) threaded rods passes through the inner wall rotation of bearing and shell (81) and is connected, the surperficial threaded connection of two (82) threaded rods has thread bush (83), the bottom of thread bush (83) is rotated and is connected with connecting rod (84), the one end that thread bush (83) were kept away from in connecting rod (84) is rotated and is connected with slip post (86), the surperficial sliding connection of slip post (86) has spacing pipe (85), the bottom of spacing pipe (85) and the inner wall fixed connection of shell (81), the bottom and the fixedly connected with wiper (87) of shell (81) are run through to the bottom of slip post (86).

8. The component assembling line apparatus for railway vehicles according to claim 7, wherein: the bottom of the wiper (87) is wave-shaped.

9. The component assembling line apparatus for railway vehicles according to claim 2, wherein: the front side of the fixed frame (41) is provided with a through hole matched with the output shaft of the motor (43).

10. The component assembling line apparatus for railway vehicles according to claim 1, wherein: the bottom of the bottom plate (1) is provided with a polytetrafluoroethylene coating.