CN211199551U - Two-for-one twister control system suitable for core-spun yarn production - Google Patents
Two-for-one twister control system suitable for core-spun yarn production Download PDFInfo
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- CN211199551U CN211199551U CN201922154766.6U CN201922154766U CN211199551U CN 211199551 U CN211199551 U CN 211199551U CN 201922154766 U CN201922154766 U CN 201922154766U CN 211199551 U CN211199551 U CN 211199551U
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Abstract
The utility model provides a two-for-one twister control system suitable for production of covering core yarn which characterized in that: the system comprises a headstock controller, a left headstock broken indicator light, a right headstock broken indicator light, a label printer, a report printer, a sectional control panel, a single-spindle electric board, a single-spindle doffing button, a single-spindle spinning button and a single-spindle detection yarn guide wheel; the utility model discloses can accurately carry out broken end quantity statistics voluntarily, and generate broken end statistics statement, the trail of the broken end of being convenient for and the analysis of broken end reason help the adjustment of technology and the maintenance of equipment, and then reach the purpose that reduces broken end quantity.
Description
Technical Field
The utility model relates to a textile sector specifically indicates a two-for-one twister control system suitable for core-spun yarn production.
Background
With the updating and upgrading of sewing machines, the machine speed is faster and faster, and the popularization of high-grade fabrics, the high-speed sewing threads for clothing manufacture often require high strength, low strength variation coefficient, high twist, low hairiness and yarn defects and good sewability, and the sewing threads spun by the common polyester staple fibers on the market can not meet the requirements of users, so that high-strength core-spun threads which are substitutes for the staple fiber sewing threads appear, and the core-spun threads have the characteristics of high strength, low strength CV, low hairiness, low neps and low yarn defects and are very suitable for the use of the existing high-speed sewing machines. At present, core-spun yarns have a plurality of important indexes, wherein the number of joints of a single-winding yarn is the most important index of all indexes, so that the number of joints of the single-winding yarn is strictly controlled, and the yarns exceeding the requirement of the maximum number of joints are selected for additional treatment. The number of the joints of the yarns needs to be effectively controlled, the number of the broken ends of each double-twist yarn fall is counted, the number of the broken ends of the single-cone yarns is counted and identified for each double-twist barrel on the double-twist machine, the yarn barrels with different numbers of the joints can be effectively distinguished only by tracking the total current broken end condition and the broken end condition of each yarn barrel, meanwhile, the subsequent analysis and finding of the broken end reasons are facilitated, the yarn barrels are classified and collected, the process and the equipment are timely adjusted, and the number of the broken ends of the yarns is effectively reduced. Most of the existing two-for-one twisters do not have the functions of single-reel yarn broken ends (joints) and broken end statistics of each doffed reel yarn, and generally statistics can be carried out only by means of hand counting by operators, the mode is high in labor intensity and quite unreliable, the condition of inaccurate counting often occurs, the reel yarns with different broken end quantities cannot be accurately distinguished, the real broken end condition cannot be accurately known, effective tracking is carried out, reasons are further found out, adjustment is carried out, and the broken end quantity is reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve prior art's problem, provide one kind can make statistics of a doff broken ends number and single section of thick bamboo broken ends number automatically, can automatic generation and print broken ends statistical form, can print single spindle section of thick bamboo yarn label, the broken ends condition of being convenient for is trailed, can be accurate the sign be applicable to the two-for-one twister control system of covering yarn production.
The technical scheme of the utility model: the utility model provides a two-for-one twister control system suitable for production of covering core yarn which characterized in that: the system comprises a headstock controller, a left headstock broken indicator light, a right headstock broken indicator light, a label printer, a report printer, a sectional control panel, a single-spindle electric board, a single-spindle doffing button, a single-spindle spinning button and a single-spindle detection yarn guide wheel; the left vehicle broken end indicator light, the right vehicle broken end indicator light, the label printer and the report printer are respectively connected with the vehicle head controller; the section control plates are provided with a plurality of sections which are respectively connected with the headstock controller; each section control panel is connected with a plurality of single-spindle electric plates; each single-spindle electric board is connected with a single-spindle doffing button, a single-spindle yarn-spinning button and a single-spindle detecting yarn-guiding wheel.
Further, the single-ingot electric plate has an ingot number code.
Furthermore, the headstock controller consists of a control panel, a processor, a storage unit, an I/O module, a power supply module and a wireless communication module; the control panel, the storage unit, the I/O module, the power supply module and the wireless communication module are respectively connected with the processor; the power module provides power for the vehicle head controller.
A double-twist control method suitable for core-spun yarn production is characterized in that:
the method comprises the following steps:
(1) pressing a single-spindle yarn-spinning button, placing the doubling cone yarn to be twisted into a yarn tank of a two-for-one twister, leading yarn to sequentially pass through a spindle and a single-spindle detection yarn guide wheel for twisting, and recounting the broken ends of the single-spindle yarn by a headstock controller;
(2) when the single spindle breaks, the single spindle detects that the yarn guide wheel stops rotating, the corresponding broken end indicator lamp is turned on to prompt a worker to timely connect, meanwhile, the sectional control board acquires a signal and sends broken end information and a spindle number to the headstock controller, the headstock controller stores the broken end data information into the storage unit, and at the moment, the broken end number of the broken single spindle is increased by one;
(3) when the twisting of a single spindle doubling cylinder is finished and doffing is required, a single spindle doffing button is pressed, a headstock controller obtains a signal, the number of the broken ends of the single spindle single cylinder is counted, meanwhile, the headstock controller controls a label printer to print a label of the spindle cheese, and the label is manually attached to a bobbin of the cheese to finish marking; then pressing a single-spindle spinning button of the spindle position, and carrying out new broken end counting on the cone yarn of the spindle position again by the headstock controller;
(4) and after all the spindle positions of the whole two-for-one twister doff, the headstock controller obtains signals, stores the generated broken end statistical report in the storage unit, and controls the report printer to print the report for monitoring and analyzing.
Further, the label in step 3 includes information of a product name, a number of broken ends, and a spindle number.
Further, the broken end statistical form in the step 4 comprises a date, a name, a total broken end number of a doffing and a broken end number of each spindle position.
The utility model has the advantages that: (1) the utility model can automatically and accurately count the number of broken ends and generate a broken end counting report form, thereby facilitating the tracking of broken ends and the analysis of the reason of broken ends, being beneficial to the adjustment of the process and the maintenance of equipment and further achieving the purpose of reducing the number of broken ends; (2) the utility model discloses can accurately count up the broken end number of every spindle position single cone yarn to print out the label that contains broken end (joint) number information through the label printer, the workman pastes the label on the corresponding cone yarn after doffing and makes the sign, is convenient for accurately distinguish the cone yarn of different broken end (joint) numbers, and then can all pick out the cone yarn that exceeds the joint quantity requirement and carry out secondary treatment or fall etc. and handle, guarantee the quality of product; (3) the utility model discloses set up left side car broken end pilot lamp, right side car broken end pilot lamp, when the left side car has the spindle position to appear broken end or the yarn has run out, left side car broken end pilot lamp will shine, when the right side car has the spindle position to appear broken end or the yarn has run out, right side car broken end pilot lamp will shine, the operation worker stands and just can see board left side car or have the car to have the spindle position to need to connect or end up at locomotive or rear of a vehicle, greatly reduced the slight that the operative employee patrolled, accomplish some vectors, further promote the productivity.
Drawings
FIG. 1 is a schematic block diagram of the present invention; fig. 2 is a schematic block diagram of the head controller of the present invention.
Detailed Description
As shown in the figure: the utility model provides a two-for-one twister control system suitable for production of covering core yarn which characterized in that: the automatic yarn feeding device comprises a headstock controller 1, a left headstock broken end indicator lamp 2, a right headstock broken end indicator lamp 3, a label printer 4, a report printer 5, a sectional control panel 6, a single-spindle electric board 7, a single-spindle doffing button 8, a single-spindle yarn feeding button 9 and a single-spindle detection yarn guide wheel 10; the left vehicle broken end indicator lamp 2, the right vehicle broken end indicator lamp 3, the label printer 4 and the report printer 5 are respectively connected with the vehicle head controller 1; the section control plates 6 are provided with a plurality of sections and are respectively connected with the headstock controller 1; each section control plate 6 is connected with a plurality of single-spindle electric plates 7; each single-spindle electric plate 7 is connected with a single-spindle doffing button 8, a single-spindle yarn-spinning button 9 and a single-spindle detection yarn guide wheel 10; the single ingot electric plate 7 has an ingot number code.
The headstock controller 1 consists of a control panel 11, a processor 12, a storage unit 13, an I/O module 14, a power supply module 15 and a wireless communication module 16; the control panel, the storage unit, the I/O module, the power supply module and the wireless communication module are respectively connected with the processor; the power module provides power for the vehicle head controller.
A double-twist control method suitable for core-spun yarn production is characterized in that:
the method comprises the following steps:
(1) pressing a single-spindle yarn-spinning button, placing the doubling cone yarn to be twisted into a yarn tank of a two-for-one twister, leading yarn to sequentially pass through a spindle and a single-spindle detection yarn guide wheel for twisting, and recounting the broken ends of the single-spindle yarn by a headstock controller;
(2) when the single spindle breaks, the single spindle detects that the yarn guide wheel stops rotating, the corresponding broken end indicator lamp is turned on to prompt a worker to timely connect, meanwhile, the sectional control board acquires a signal and sends broken end information and a spindle number to the headstock controller, the headstock controller stores the broken end data information into the storage unit, and at the moment, the broken end number of the broken single spindle is increased by one;
(3) when the twisting of a single spindle doubling cylinder is finished and doffing is required, a single spindle doffing button is pressed, a headstock controller obtains a signal, the number of the broken ends of the single spindle single cylinder is counted, meanwhile, the headstock controller controls a label printer to print a label of the spindle cheese, and the label is manually attached to a bobbin of the cheese to finish marking; then pressing a single-spindle spinning button of the spindle position, and carrying out new broken end counting on the cone yarn of the spindle position again by the headstock controller;
(4) and after all the spindle positions of the whole two-for-one twister doff, the headstock controller obtains signals, stores the generated broken end statistical report in the storage unit, and controls the report printer to print the report for monitoring and analyzing.
The label in the step 3 comprises the information of a product name, the number of broken ends and the number of the ingot.
And the broken end statistical form in the step 4 comprises date, name, total broken end number of a doffing and broken end number of each spindle position.
The above-mentioned embodiments are only for describing the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art without departing from the design spirit of the present invention should fall into the protection scope defined by the claims of the present invention.
Claims (3)
1. The utility model provides a two-for-one twister control system suitable for production of covering core yarn which characterized in that: the system comprises a headstock controller, a left headstock broken indicator light, a right headstock broken indicator light, a label printer, a report printer, a sectional control panel, a single-spindle electric board, a single-spindle doffing button, a single-spindle spinning button and a single-spindle detection yarn guide wheel; the left vehicle broken end indicator light, the right vehicle broken end indicator light, the label printer and the report printer are respectively connected with the vehicle head controller; the section control plates are provided with a plurality of sections which are respectively connected with the headstock controller; each section control panel is connected with a plurality of single-spindle electric plates; each single-spindle electric board is connected with a single-spindle doffing button, a single-spindle yarn-spinning button and a single-spindle detecting yarn-guiding wheel.
2. A two-for-one twister control system suitable for core yarn production according to claim 1, wherein: the single-ingot electric plate is provided with an ingot number code.
3. A two-for-one twister control system suitable for core yarn production according to claim 1, wherein: the headstock controller consists of a control panel, a processor, a storage unit, an I/O module, a power supply module and a wireless communication module; the control panel, the storage unit, the I/O module, the power supply module and the wireless communication module are respectively connected with the processor; the power module provides power for the vehicle head controller.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922154766.6U CN211199551U (en) | 2019-12-04 | 2019-12-04 | Two-for-one twister control system suitable for core-spun yarn production |
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| CN201922154766.6U CN211199551U (en) | 2019-12-04 | 2019-12-04 | Two-for-one twister control system suitable for core-spun yarn production |
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| CN211199551U true CN211199551U (en) | 2020-08-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110760959A (en) * | 2019-12-04 | 2020-02-07 | 厦门浩纬实业有限公司 | Two-for-one twister control system and control method suitable for core-spun yarn production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110760959A (en) * | 2019-12-04 | 2020-02-07 | 厦门浩纬实业有限公司 | Two-for-one twister control system and control method suitable for core-spun yarn production |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Control System for Double Twisting Machine Suitable for Cored Wire Production Effective date of registration: 20230804 Granted publication date: 20200807 Pledgee: China Co. truction Bank Corp Xiamen branch Pledgor: XIAMEN HAOWEI INDUSTRY Co.,Ltd. Registration number: Y2023980051037 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |