CN211182163U - Solar energy component E L test equipment - Google Patents
Solar energy component E L test equipment Download PDFInfo
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- CN211182163U CN211182163U CN202020076815.9U CN202020076815U CN211182163U CN 211182163 U CN211182163 U CN 211182163U CN 202020076815 U CN202020076815 U CN 202020076815U CN 211182163 U CN211182163 U CN 211182163U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a solar energy component E L test equipment, this kind of solar energy component E L test equipment include frame, pan feeding belt line, turning device, transplant manipulator, E L test machine, ejection of compact belt line and NG magazine, be provided with two pan feeding belt lines and turning device, an ejection of compact belt line, E L and NG magazine on the frame workstation, be provided with on the frame top beam and transplant the manipulator, pan feeding belt line butt joint battery cluster supplied materials, turning device is with battery cluster upset front down, transplants the manipulator and moves the battery cluster to E L test machine top, transplants the manipulator and gives battery cluster circular telegram self-checking simultaneously, transplants the manipulator and moves certified products to ejection of compact belt line outflow, and the defective products moves to the magazine.
Description
Technical Field
The utility model relates to a solar energy component production technical field especially relates to a solar energy component E L test equipment.
Background
In order to save and optimize the production efficiency of the assembly and improve the yield, the welding process of the battery string is particularly important in the production process of the assembly, in order to discover problems at the source, discover defects as early as possible and carry out repair and modification, effectively carry out test management, prevent the defects of the supplied materials of the battery pieces or poor welding from flowing into the laminating link, reduce the repair amount before lamination and reduce the quality loss and the labor cost, an automatic detection device is required to be configured in the next process of a lap welding machine, so that the internal defects of the battery string can be detected and judged, the internal defects are identified by the traditional detection mode through watching photographed images by human eyes, the conditions of misjudgment, missing judgment and the like easily occur due to human eye fatigue, the quality of the photovoltaic battery string is influenced, and on the basis of the defects and the defects, the existing technology needs to be improved, and a solar assembly E L test device is designed.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a solar energy component E L test equipment, compact structure, and the steady operation can detect battery cluster welding problem, in time discovers the shortcoming battery, combines the circular telegram to detect, detects the welding circular telegram condition in transplanting the in-process, reduces the quality loss.
In order to solve the technical problem, the utility model adopts a technical scheme that a solar energy component E L test equipment is provided, this kind of solar energy component E L test equipment includes frame, pan feeding belt line, turning device, transplants the manipulator, E L test machine, ejection of compact belt line and NG magazine, be provided with two pan feeding belt lines and turning device, an ejection of compact belt line, E L test machine and NG magazine on the frame workstation, be provided with the transplantation manipulator on the crossbeam of frame top, pan feeding belt line butt joint battery cluster supplied materials, turning device openly down with the battery cluster upset, transplants the manipulator and moves the battery cluster to E L test machine top, transplants the circular telegram for the battery cluster simultaneously, transplants the manipulator and moves the certified products to ejection of compact belt line outflow, and the defective products moves to NG magazine.
Preferably, turning device includes lift cylinder, crane, linear guide, rotating turret, swing cylinder, connecting plate and sucking disc, install the crane on the telescopic link of lift cylinder, the crane passes through linear guide and is connected with the installation face, and the crane level sets up, and the crane stretches out the end cartridge and has the rotating turret, and the crane side end is installed swing cylinder, and swing cylinder drive rotating turret rotates, and the connecting plate is installed to rotating turret lower part array, installs two sucking discs on the connecting plate.
Preferably, the transplanting manipulator comprises a synchronous belt module, a transplanting frame, a lifting cylinder, a lifting frame, a lifting slide rail, a turnover adsorption assembly and a power-on test assembly, the synchronous belt module is arranged on a frame cross beam, the synchronous belt module drives the transplanting frame to move, the lifting cylinder is vertically arranged on the transplanting frame, the lifting frame is arranged on a telescopic rod of the lifting cylinder, the two sides of the lifting frame are connected with the frame through the lifting slide rail in a guiding manner, the turnover adsorption assembly is arranged at the lower end of the lifting frame, and the power-on test assembly is arranged on the two sides of.
Preferably, the upset adsorption component includes fixed plate, pivot, link, revolving stage cylinder, sucking disc mounting panel and upset sucking disc, the fixed plate is installed at the crane both ends, and the cartridge has the pivot on the fixed plate, is fixed with the link between two pivots, installs the revolving stage cylinder on the fixed plate on right side, and the revolving stage of revolving stage cylinder is fixed with the pivot, and revolving stage cylinder drive link rotates, and the sucking disc mounting panel is installed to link lower part array, installs two upset sucking discs on the sucking disc mounting panel.
Preferably, the electrification testing component comprises a detection fixing plate, an upper electric plate, a connecting shaft, a follow-up plate, a double-lug seat, a pen-shaped air rod, a rotating plate and a lower electric plate, the detection fixing plate is fixed on the lifting frame, the upper electric plate is installed on one side of the bottom of the detection fixing plate, the connecting shaft is inserted into the side end of the detection fixing plate through a bearing seat, the two follow-up plates are installed on the connecting shaft, the two double-lug seats are further installed on the detection fixing plate, the pen-shaped air rod is movably installed on the double-lug seat, a telescopic rod of the pen-shaped air rod is connected with the follow-up plate through a fisheye bearing, the rotating plate is installed at the other end of the follow-up plate, the lower electric.
Compared with the prior art, the beneficial effects of the utility model are that:
the turnover device can turn the battery string to the front side downwards in time so as to facilitate the subsequent detection;
the transplanting battery string is arranged on the transplanting manipulator, and is subjected to power-on detection in the transplanting process, turned over by 90 degrees and suitable for manual detection;
the E L test machine can detect the welding problem of the battery string and find out the defect in time that the quality loss of the battery is reduced.
Drawings
Fig. 1 is a schematic structural diagram of a solar module E L testing device.
Fig. 2 is a side view of a solar module E L testing apparatus.
Fig. 3 is a schematic structural diagram of a turning device of a solar module E L testing apparatus.
Fig. 4 is a partially enlarged view a of fig. 3.
Fig. 5 is a schematic view of a first structure of a transplanting manipulator of a solar module E L testing device.
Fig. 6 is a second structural schematic diagram of a transplanting manipulator of a solar module E L testing device.
Fig. 7 is a partial enlarged view B of fig. 6.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided to enable those skilled in the art to more easily understand the advantages and features of the present invention, and to make clear and definite definitions of the protection scope of the present invention.
Referring to fig. 1 to 7, an embodiment of the present invention includes:
a solar module E L testing device comprises a rack 1, a feeding belt line 2, a turnover device 3, a transplanting manipulator 4, an E L testing machine 5, a discharging belt line 6 and an NG material box 7, wherein two feeding belt lines 2, two turnover devices 3, one discharging belt line 6, an E L testing machine 5 and an NG material box 7 are arranged on a worktable of the rack 1, a transplanting manipulator 4 is arranged on a cross beam at the top of the rack 1, the feeding belt line 2 is in butt joint with a battery string incoming material, the turnover device 3 overturns the battery string to face downwards, the transplanting manipulator 4 moves the battery string to the position above the E2 testing machine 5, the battery string is subjected to power-on self-test during transplanting, the transplanting manipulator 4 moves qualified products to the discharging belt line 6 to flow out, and unqualified products are moved to the NG material box 539 7.
The turnover device 3 comprises a lifting cylinder 31, a lifting frame 32, a linear guide rail 33, a rotating frame 34, a swing cylinder 35, a connecting plate 36 and suction cups 37, wherein the lifting frame 32 is installed on a telescopic rod of the lifting cylinder 31, the lifting frame 32 is connected with an installation surface through the linear guide rail 33, the lifting frame 32 is horizontally arranged, the rotating frame 34 is inserted at the extending end of the lifting frame 32, the swing cylinder 35 is installed at the side end of the lifting frame 32, the swing cylinder 35 drives the rotating frame 34 to rotate, the connecting plate 36 is installed on the lower portion of the rotating frame 34 in an array mode, and the two suction cups.
The overturning adsorption component 46 comprises a fixing plate 461, a rotating shaft 462, a connecting frame 463, a rotary table air cylinder 464, a sucker mounting plate 465 and an overturning sucker 466, the fixing plate 461 is installed at two ends of the lifting frame 44, the rotating shaft 462 is inserted on the fixing plate 461, the connecting frame 463 is fixed between the two rotating shafts 462, the rotary table air cylinder 464 is installed on the fixing plate 461 on the right side, the rotary table of the rotary table air cylinder 464 is fixed with the rotating shafts 462, the rotary table air cylinder 464 drives the connecting frame 463 to rotate, the sucker mounting plate 465 is installed on the lower portion of the connecting frame 463 in an array mode, and the two.
The electrification testing component 47 comprises a detection fixing plate 471, an upper electric plate 472, a connecting shaft 473, a following plate 474, a double-lug seat 475, a pen-shaped air rod 476, a rotating plate 477 and a lower electric plate 478, the detection fixing plate 471 is fixed on the lifting frame 44, the upper electric plate 472 is installed on one side of the bottom of the detection fixing plate 471, the connecting shaft 473 is inserted at the side end of the detection fixing plate 471 through a bearing seat, the two following plates 474 are installed on the connecting shaft 473, the two double-lug seats 475 are further installed on the detection fixing plate 471, the pen-shaped air rod 476 is movably installed on the double-lug seat 475, a telescopic rod of the pen-shaped air rod 476 is connected with the following plate 474 through a fisheye bearing, the rotating plate 477 is installed at the other end of the following plate 474, the lower electric plate 478 is installed on the rotating plate.
The utility model relates to a solar energy component E L test equipment during operation, the welded battery cluster is carried to pan feeding belt line 2 on face up, turning device 3 adsorbs the battery cluster that targets in place and 180 degrees with its upset, the battery cluster is openly down this moment, transplant manipulator 4 and adsorb the battery cluster and move to E L test machine 5 top after, E L test machine 5 detects the battery cluster openly, detect including showing split/latent split black spot, the electric current level mixes, battery technology defect (broken grid, sintering reticulation, pollution), battery raw and other materials pollution and typicality rosin joint etc., detect qualified back, transplant manipulator 4 and move the battery cluster to ejection of compact belt line 6 top, transplant in-process, circular telegram test subassembly 47, the telescopic link of pen-shaped gas pole 476 stretches and drives rotor plate 477 and rotate, thereby drive lower electroplax rotation, the end lead wire that lower electroplax and last electroplax 472 press from both sides tight battery, circular telegram test battery cluster is circular telegram, detect qualified, the battery cluster is discharged by ejection of compact belt line 6, detect for the level, move to NG, move to NG 7 by manipulator 4, it is examined battery cluster and is qualified to the artifical string that the battery cluster attachment battery cluster head makes things convenient for the transport battery cluster head 90, it is examined the battery cluster and is connected to rotate the battery cluster and is examined the rotary table for a second time, the.
The utility model relates to a solar energy component E L test equipment, compact structure, the steady operation can detect battery cluster welding problem, in time discovers the shortcoming battery, combines the circular telegram to detect, detects the welding circular telegram condition in transplanting the in-process, reduces the quality loss.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (5)
1. A solar module E L testing device is characterized by comprising a rack, a feeding belt line, a turnover device, a transplanting manipulator, an E L testing machine, a discharging belt line and an NG material box, wherein two feeding belt lines, two turnover devices, one discharging belt line, an E L testing machine and an NG material box are arranged on a rack workbench, the transplanting manipulator is arranged on a cross beam at the top of the rack and is in butt joint with a battery string, the turnover device turns the battery string upside down, the transplanting manipulator moves the battery string to the position above the E L testing machine, the battery string is subjected to self-checking and electrifying while transplanting, the transplanting manipulator moves qualified products to the discharging belt line to flow out, and unqualified products are moved to the NG material box.
2. The solar module E L testing device according to claim 1, wherein the overturning device comprises a lifting cylinder, a lifting frame, a linear guide rail, a rotating frame, a swinging cylinder, a connecting plate and suction cups, the lifting frame is mounted on a telescopic rod of the lifting cylinder and is connected with the mounting surface through the linear guide rail, the lifting frame is horizontally arranged, the rotating frame is inserted at an extending end of the lifting frame, the swinging cylinder is mounted at a side end of the lifting frame and drives the rotating frame to rotate, the connecting plate is mounted on the lower portion of the rotating frame in an array mode, and the two suction cups are mounted on the connecting plate.
3. The solar module E L testing equipment of claim 1, wherein the transplanting manipulator comprises a synchronous belt module, a transplanting frame, a lifting cylinder, a lifting frame, a lifting slide rail, a turning adsorption component and a power-on testing component, the synchronous belt module is arranged on a cross beam of the frame and drives the transplanting frame to move, the lifting cylinder is vertically arranged on the transplanting frame, the lifting frame is arranged on a telescopic rod of the lifting cylinder, two sides of the lifting frame are connected with the frame in a guiding manner through the lifting slide rail, the turning adsorption component is arranged at the lower end of the lifting frame, and the power-on testing component is arranged on two sides of the turning adsorption component.
4. The solar module E L testing device according to claim 3, wherein the overturning adsorption module comprises a fixing plate, a rotating shaft, a connecting frame, a turntable cylinder, a sucker mounting plate and an overturning sucker, the fixing plate is mounted at two ends of the lifting frame, the rotating shaft is inserted into the fixing plate, the connecting frame is fixed between the two rotating shafts, the turntable cylinder is mounted on the fixing plate on the right side, the turntable of the turntable cylinder is fixed with the rotating shaft, the sucker mounting plate is mounted on the lower portion of the connecting frame in an array mode, and the sucker mounting plate is provided with the two overturning suckers.
5. The solar module E L testing device according to claim 3, wherein the power-on testing assembly comprises a detection fixing plate, an upper electric plate, a connecting shaft, two follower plates, two lug seats, a pen-shaped air rod, a rotating plate and a lower electric plate, the detection fixing plate is fixed on the lifting frame, the upper electric plate is installed on one side of the bottom of the detection fixing plate, the connecting shaft is inserted into the side end of the detection fixing plate through a bearing seat, the two follower plates are installed on the connecting shaft, the two lug seats are also installed on the detection fixing plate, the pen-shaped air rod is movably installed on the two lug seats, a telescopic rod of the pen-shaped air rod is connected with the follower plates through a fisheye bearing, the rotating plate is installed at the other end of the follower plates, the lower electric plate is installed on the rotating plate, and the lower electric plate is opposite to.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020076815.9U CN211182163U (en) | 2020-01-14 | 2020-01-14 | Solar energy component E L test equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020076815.9U CN211182163U (en) | 2020-01-14 | 2020-01-14 | Solar energy component E L test equipment |
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| Publication Number | Publication Date |
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| CN211182163U true CN211182163U (en) | 2020-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020076815.9U Active CN211182163U (en) | 2020-01-14 | 2020-01-14 | Solar energy component E L test equipment |
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| CN (1) | CN211182163U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111106030A (en) * | 2020-01-14 | 2020-05-05 | 苏州晟成光伏设备有限公司 | Solar energy component EL test equipment |
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2020
- 2020-01-14 CN CN202020076815.9U patent/CN211182163U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111106030A (en) * | 2020-01-14 | 2020-05-05 | 苏州晟成光伏设备有限公司 | Solar energy component EL test equipment |
| CN111106030B (en) * | 2020-01-14 | 2024-06-18 | 苏州晟成光伏设备有限公司 | EL test equipment for solar module |
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