CN211167754U

CN211167754U - Woven basket

Info

Publication number: CN211167754U
Application number: CN201922109118.9U
Authority: CN
Inventors: 邱炳胜
Original assignee: Linshu Jinliu Handicraft Co ltd
Current assignee: Linshu Jinliu Handicraft Co ltd
Priority date: 2019-11-29
Filing date: 2019-11-29
Publication date: 2020-08-04
Anticipated expiration: 2029-11-29

Abstract

The application provides weave basket (100), including basket body (1) and setting sealing member (2) at basket body end (10), basket body (1) is top surface open-ended cavity, has integrated into one piece's lateral wall (11) and diapire (12), lateral wall (11) and diapire (12) arc transitional coupling just form the angle of inclination between lateral wall (11) and diapire (12). This application does benefit to the breakage rate that reduces and weave basket bottom junction through having lateral wall and diapire arc transitional coupling, promotes the life-span of product.

Description

Woven basket

Technical Field

The utility model relates to the field of daily necessities, especially, relate to a weave basket.

Background

Natural materials such as wickers, bamboos and rattans are raw materials of handmade woven artware, energy is saved, environment is protected, resources are rich, and the product is popular as a storage life article.

At present, the products are all manually and directly woven into the shape required by the solid. With the rise of the cost of Chinese labor, the production cost of the products is high year by year, and the capacity is limited.

At present, the woven bamboo strip plane mat without hollowing is also manufactured into a woven product by dipping the whole bamboo mat, and laminating into three layers or more than three layers to be molded into a three-dimensional shape by hot pressing. However, the processing technology is complex, the cost is high, and the method is not suitable for popularization.

Therefore, there is a need for a mat, etc. that can be woven by a machine and can be formed into a 3D three-dimensional shape by a hot press mold, so as to improve the production efficiency and reduce the production cost.

SUMMERY OF THE UTILITY MODEL

The utility model provides a woven basket.

According to the first aspect of the application, provide a weave basket, including basket body and the sealing of setting at basket body end edge, the basket body is top surface open-ended cavity, has integrated into one piece's lateral wall and diapire, lateral wall and diapire arc transitional coupling just form the angle of inclination between lateral wall and the diapire. Through being favorable to reducing the breakage rate of weaving basket bottom junction with lateral wall and diapire arc transitional coupling, promote the life-span of product.

Further, the sealing piece comprises a first sealing piece positioned on the inner side of the edge of the basket body and a second sealing piece positioned on the outer side of the edge of the basket body and matched with the first sealing piece. The first sealing piece and the second sealing piece are arranged, so that the strength of a product can be effectively enhanced, and the attractiveness of the product is improved.

Furthermore, the first sealing piece is fixed with the inner side of the edge of the basket body in an adhesive mode, and the second sealing piece is fixed with the outer side of the edge of the basket body in an adhesive mode. The first sealing piece and the second sealing piece are fixed with the end edge of the basket body in an adhesive mode, and the operation is simple and the performance is reliable.

Furthermore, the first sealing piece, the second sealing piece and the edge of the basket body are glued and fixed and then are subjected to hot-press forming treatment. And after the first sealing piece, the second sealing piece and the edge of the basket body are glued and fixed, hot-pressing treatment is carried out to avoid the occurrence of gaps at the round corners, and meanwhile, the gluing effect is optimized.

Furthermore, the second sealing piece is two U-shaped sealing pieces which are independently arranged, the second sealing piece comprises a first cross arm, a second side arm and a third side arm, the second side arm and the third side arm are connected with the first cross arm, and circular arc-shaped transition portions are formed at the joints of the first cross arm, the second side arm and the third side arm. Two independent second sealing pieces are arranged, so that the assembly is convenient, and the sealing process can be simplified; the joints of the first cross arm, the second side arm and the third side arm are provided with arc-shaped transition parts, so that the second sealing piece is attached to the basket body, the appearance of a product can be beautified, and the strength of the second sealing piece can be ensured.

Further, the inner side of the end part of the second side arm far away from the first cross arm is provided with a wedge-shaped inclined surface so as to be convenient for being adhered to the outer side of the end edge of the basket body. Through setting up wedge inclined plane be favorable to the second sealing piece sticky the time with the laminating of basket body end edge ensures sticky seamless or the gap is less to be favorable to beautifying the product outward appearance.

Further, the inner side of the end part of the third side arm far away from the first cross arm is provided with a wedge-shaped inclined surface so as to be convenient for being adhered to the outer side of the end edge of the basket body. Through setting up wedge inclined plane be favorable to the second sealing piece sticky the time with the laminating of basket body end edge ensures sticky seamless or the gap is less to be favorable to beautifying the product outward appearance.

Further, the basket body is formed by high-temperature molding of a planar woven base. Through weaving the base member high temperature mould pressing with the plane and stereotype efficiently and easily promote the yield of product, effectively reduce the breakage rate of lateral wall and diapire junction.

Further, the flat woven substrate is softened by steam injection with superheated steam before being molded at a high temperature. The superheated steam is used for steam-spraying the plane woven substrate before high-temperature mould pressing, so that the softening of the plane woven substrate is facilitated, the mould pressing is facilitated on one hand, and the breakage rate of products is reduced on the other hand.

Further, the superheated steam is sprayed for 2s-15 s. The superheated steam is sprayed and steamed for 2s-15s, so that the effect of softening the plane woven substrate can be achieved, and watermarks can be prevented from being formed on the surface of the substrate.

It is obvious by above technical scheme, the utility model discloses a be favorable to reducing the breakage rate of weaving basket bottom junction with lateral wall and diapire arc transitional coupling, promote the life-span of product.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive effort.

FIG. 1 is a perspective view of a woven basket according to one embodiment of the present application;

FIG. 2 is an exploded perspective view of a woven basket according to one embodiment of the present application;

FIG. 3 is an exploded perspective view of another angle of a woven basket according to an embodiment of the present application;

FIG. 4 is a perspective view of a second closure according to an embodiment of the present application;

fig. 5 is a schematic view illustrating a manufacturing process of a basket body according to an embodiment of the present application.

Reference numerals:

woven basket 100

Basket body 1

Side wall 11 and bottom wall 12

Closure 2

First closure member 20, second closure member 21, first cross arm 210

Second side arm 211 third side arm 212 transition 213

Wedge-shaped inclined surface 214

Detailed Description

Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the invention, as detailed in the appended claims.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this specification and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.

It is to be understood that although the terms first, second, third, etc. may be used herein to describe various information, such information should not be limited to these terms. These terms are only used to distinguish one type of information from another. For example, the first information may also be referred to as second information, and similarly, the second information may also be referred to as first information, without departing from the scope of the present invention. The word "if" as used herein may be interpreted as "at … …" or "when … …" or "in response to a determination", depending on the context.

The following describes a woven basket of the present invention in detail with reference to the accompanying drawings. The features of the following examples and embodiments may be combined with each other without conflict.

Referring to fig. 1 to 5, a woven basket 100 of the present application includes a basket body 1 and a sealing member 2 disposed at a rim 10 of the basket body. Basket body 1 is the cavity of top surface open-ended, has integrated into one piece's lateral wall 11 and diapire 12, lateral wall 11 and diapire 12 arc transitional coupling just form the angle of inclination between lateral wall 11 and the diapire 12. Through being favorable to reducing the breakage rate of weaving basket 100 bottom junction with lateral wall 11 with diapire 12 arc transitional coupling, promote the life-span of product. The material adopted by the weaving basket in the application is natural plant material, and specifically comprises willow branches, rattans, bamboo strips and the like. The opening of the basket body in the application is gradually reduced from top to bottom and is approximately in an inverted trapezoidal structure.

The structure and processing of the woven basket 100 of the present invention will be described in detail below using bamboo as a raw material.

In one embodiment, the mat woven by bamboo filaments (which may be woven by human or machine) is placed into a heat-insulating and airtight box. The heat-preservation closed box body is connected with a steam generator; the steam generator is capable of generating superheated steam. The superheated steam is steam with the temperature exceeding 100 ℃.

In the embodiment of the application, after the mat is placed in the heat-insulating closed box, the steam generator is started to perform superheated steam spraying. The superheated steam is sprayed for 2s to 15s, preferably 10 s. The moisture content of the mat is required to be below 15% before steaming, and is below 20% after steaming. The mat is quickly softened by steaming the mat for 10 seconds with superheated steam from the steam generator, but the moisture content of the mat is not much increased. After the mat is steamed and heated, the mat quickly enters a die for hot pressing. The superheated steam steaming time is set to be 2-15 s, so that the effect of softening the plane woven substrate can be achieved, and watermarks can be prevented from being formed on the surface of the substrate. The traditional manufacturing method is that the mat is steamed and boiled by common steam, and the mat is put into a steamer to be steamed and boiled for several minutes or more than ten minutes to achieve the softening effect; therefore, the moisture of the bamboo mat is too high, and the appearance of the product is influenced by the watermark on the basket after hot pressing. The length of the superheated steam steaming time in the embodiment is related to the arrangement of the steam generator, the time consumption is short when the steaming amount is large in unit time, and the steaming time is long when the steaming amount is small in unit time, so that the water content is met after steaming as a limit; the specific parameter correspondence relationship is not particularly limited in this application.

After the superheated steam is steamed, the flat mat is placed under a mould, the temperature range of the mould is between 90 and 180, and the pressure maintaining time is between 30 and 60 seconds. Specifically, the mold comprises a first mold and a second mold, the first mold is fixedly arranged at one position, the mat is placed in the first mold, and then the second mold moves downwards to be completely attached to the first mold, so that the softened mat is subjected to hot-press shaping. During hot pressing, the mold and the warp or weft of the mat are in a certain included angle, the included angle is preferably 45 degrees, and the warp and the weft are prevented from falling off due to the fact that the warp and the weft are parallel to the edge direction of the mold. The mat removed is shaped into a basket body 1 which can permanently retain its shape. By adopting the technology, the breakage rate of the fillet of the weaving basket can be greatly reduced, and the breakage rate can be reduced from 80% to 20%. Indeed, the heat treatment can also adopt a mode of preheating the mat by an electric oven, and the purpose of reducing the damage rate of the hot pressing can also be achieved. The mat is preheated by an electric oven, the water content of the material is usually required to be less than 20%, the heating temperature is 140-160 ℃, and the heating time is 20-30 s.

In order to guarantee the aesthetic property and the wear resistance of products in this application, set up sealing member 2 at basket body 1's terminal edge. The sealing piece 2 comprises a first sealing piece 20 positioned on the inner side of the basket body end edge 10 and a second sealing piece 21 positioned on the outer side of the basket body end edge 10 and matched with the first sealing piece 20. The first sealing member 20 and the second sealing member 21 are arranged to effectively enhance the strength of the product and enhance the beauty of the product. The frame structure of the natural material is mainly characterized in that bamboo strips inside and outside are bound by winding bamboo filaments or paper ropes so as to achieve the effect of fixing the frame. The mode of winding the bamboo filament or the paper rope needs low labor efficiency, the size of the frame opening can not be ensured, and the upper cover and the lower cover can not be combined because of the appearance of a plane. The rope may break as the time of use increases.

Scheme in this application adopts two outer bamboos in the inside and outside to press from both sides basket body edge 10 in the centre, and is stereotyped through the veneer and forms.

The first sealing piece 20 is fixed to the inner side of the basket body end edge 10 by gluing, and the second sealing piece 21 is fixed to the outer side of the basket body end edge 10 by gluing. The first sealing piece 20 and the second sealing piece 21 are fixed with the edge 10 of the basket body in an adhesive mode, so that the operation is simple and the performance is reliable.

The first sealing piece 20 and the second sealing piece 21 are fixed with the edge 10 of the basket body by gluing and then are subjected to hot-press forming treatment. The first sealing piece 20 and the second sealing piece 21 are fixed on the edge 10 of the basket body by gluing and then are subjected to hot pressing treatment, so that gaps at the round corners can be avoided, and the gluing effect is optimized.

The second sealing member 21 is two U-shaped sealing members 2 having the same structure and being independently installed, and the second sealing member 21 includes a first cross arm 210, and a second side arm 211 and a third side arm 212 connected to the first cross arm 210. The joints of the first cross arm 210, the second side arm 211 and the third side arm 212 form circular arc transition parts 213. The two independent second sealing parts 21 are arranged, so that the assembly is convenient and the sealing process can be simplified; the joints of the first cross arm 210, the second side arm 211 and the third side arm 212 are formed with arc transition parts 213, which is beneficial to the joint of the second sealing piece 21 and the basket body 1, and can beautify the appearance of the product and ensure the strength of the second sealing piece 21.

The inner side of the end portion of the second side arm 211 remote from the first cross arm 210 is provided with a wedge-shaped inclined surface 214 so as to be bonded to the outer side of the basket body end edge 10. The wedge-shaped inclined surface 214 is beneficial to the second sealing piece 21 to be attached to the edge 10 of the basket body when being glued, and the fact that no glue gap or small gap is ensured is beneficial to beautifying the appearance of the product.

The inner side of the end portion of the third side arm 212 remote from the first cross arm 210 is provided with a wedge-shaped inclined surface 214 so as to be adhered to the outer side of the basket body end edge 10. The wedge-shaped inclined surface 214 is beneficial to the second sealing piece 21 to be attached to the edge 10 of the basket body when being glued, and the fact that no glue gap or small gap is ensured is beneficial to beautifying the appearance of the product.

The basket body 1 is formed by a plane woven base body through high-temperature die pressing. Through weaving the base member high temperature mould pressing with the plane and stereotype efficiently and easily promote the yield of product, effectively reduce the breakage rate of lateral wall 11 and diapire 12 junction.

The plane weaving basal body is softened by steam injection with superheated steam before being molded at high temperature. The superheated steam is used for steam-spraying the plane woven substrate before high-temperature mould pressing, so that the softening of the plane woven substrate is facilitated, the mould pressing is facilitated on one hand, and the breakage rate of products is reduced on the other hand.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a weave basket, its characterized in that includes basket body (1) and sets up sealing (2) at basket body end (10), basket body (1) is the open-ended cavity in top surface, has integrated into one piece's lateral wall (11) and diapire (12), lateral wall (11) and diapire (12) arc transitional coupling just form the angle of inclination between lateral wall (11) and diapire (12).

2. Woven basket according to claim 1, characterized in that the closure (2) comprises a first closure (20) located inside the basket body end edge (10) and a second closure (21) adapted to the first closure (20) located outside the basket body end edge (10).

3. Woven basket according to claim 2, characterized in that the first closure (20) is adhesively fixed to the inside of the basket body end edge (10) and the second closure (21) is adhesively fixed to the outside of the basket body end edge (10).

4. Woven basket according to claim 3, wherein said first and second sealing means (20, 21) are glued to said basket body end edge (10) and then subjected to a heat-press forming treatment.

5. The woven basket according to claim 4, wherein the second closure member (21) is two U-shaped closure members (2) which are independently arranged, the second closure member (21) comprises a first cross arm (210), a second side arm (211) and a third side arm (212) which are connected with the first cross arm (210), and the joints of the first cross arm (210) and the second side arm (211) and the third side arm (212) form circular arc transition parts (213).

6. The woven basket according to claim 5, wherein the inner side of the end of the second side arm (211) remote from the first cross arm (210) is provided with a wedge bevel (214) to facilitate adhesion to the outer side of the basket body end edge (10).

7. The woven basket according to claim 6, wherein the inner side of the end of the third side arm (212) remote from the first cross arm (210) is provided with a wedge-shaped bevel (214) to facilitate adhesion to the outer side of the basket body end edge (10).

8. The woven basket according to any one of claims 1 to 7, characterized in that said basket body (1) is formed by high temperature molding of a planar woven base.

9. The woven basket of claim 8 wherein said planar woven base is steam softened by superheated steam prior to high temperature molding.

10. The woven basket of claim 9 wherein said superheated steam is steamed for a period of time of 2s to 15 s.