CN211163518U - Novel formula plane grinding sways device - Google Patents
Novel formula plane grinding sways device Download PDFInfo
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- CN211163518U CN211163518U CN201921550024.9U CN201921550024U CN211163518U CN 211163518 U CN211163518 U CN 211163518U CN 201921550024 U CN201921550024 U CN 201921550024U CN 211163518 U CN211163518 U CN 211163518U
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Abstract
A novel swing type plane grinding device comprises a fixed vertical plate, a workpiece disc, a counterweight disc, an insertion rod and a chuck, wherein the chuck is fixedly connected to a connecting shaft V through a key and is used for fixing the lower part of the shaft V through a shaft end retainer ring and a bolt; the upper part of the inserted bar is clamped in the chuck, the lower part of the inserted bar is sleeved in a corresponding hole of the workpiece disc, and the workpiece disc is contacted with the grinding disc. One motor drives the workpiece disc to form irrational number rotation, and the other motor drives the workpiece disc to do arc swinging motion with variable swinging angles, so that the workpiece disc realizes rotation and swinging motion in the grinding process, the non-closure of the grinding trajectory is realized, and the distribution range of the trajectory in the grinding disc is enlarged. The utility model discloses improve the dish wearing and tearing of plane abrasive disc, improve grinding efficiency and precision.
Description
Technical Field
The utility model belongs to the technical field of plane grinding and processing technology and specifically relates to a novel grinding device who uses two motors, a big rocking arm, six cylindrical gear, two bevel gear etc. to constitute belongs to plane grinding mechanism.
Background
The plane grinding technology is widely applied to ultra-precision machining, and high-precision plane grinding machining becomes an important sign of the development level of the national science and technology. The plane grinding machining kinematics is an important theoretical basis for high-precision shape control.
The relative motion between the workpiece and the grinding disc is a necessary condition for realizing grinding processing, and the kinematic principles of the workpiece and the grinding disc are one of the main factors for restricting the plane grinding processing precision. The common characteristics of the prior grinding processing track are as follows: the abrasive machining trajectory is of the closed type over the machining time, which means that the abrasive particles will repeat their motion trajectory over time. Meanwhile, in the grinding process, due to the fact that the inner linear speed and the outer linear speed of the grinding disc are different and the abrasion is inconsistent, the flatness of the grinding disc can be reduced, concave errors or convex errors are generated, and therefore the grinding quality of the surface of a workpiece is affected.
The rotation speed ratio and the eccentricity between the grinding disc and the workpiece disc in the plane grinding are of great significance to the surface processing of the workpiece. Numerical simulation research shows that when the rotating speed ratio is irrational number, an unclosed processing curve can be obtained; the eccentric distance is adjusted, the motion track of the workpiece can be more uniformly distributed on the surface of the grinding disc, and the abrasion uniformity of the grinding disc is effectively improved. Simulations have found that by varying the ratio of the rotational speed to an irrational number and the eccentricity to an indeterminate eccentricity, the trajectory of the machined surface is more uniform and the machining efficiency is improved. However, the rotation speed ratio of the existing plane grinding mechanism is adjusted to be a single rational number, and the research on the grinding mechanism with indefinite eccentricity is less.
Disclosure of Invention
Lower, the inconsistent not enough of abrasive disc wearing and tearing in order to overcome the precision of current plane grinding, the utility model provides an improve plane abrasive disc's dish wearing and tearing, improve the novel formula plane grinding device that sways of grinding efficiency and precision.
The utility model discloses a realize through following technical scheme:
a novel swing type plane grinding device comprises a fixed vertical plate, a workpiece disc, a counterweight disc, an insertion rod and a chuck, wherein a motor I is fixedly arranged on a motor plate I, and a motor shaft is directly connected with a cylindrical gear I; the upper part of the fixed vertical plate is fixedly connected with the motor plate I, and the lower part of the fixed vertical plate is connected with a fixed plate of the grinding machine; the cylindrical gear II is fixedly arranged on the large rocker arm and is meshed with the cylindrical gear I; the flange I is sleeved at the lower part of the shaft I and fixed through a set screw, and the lower part of the flange I is connected with a fixing plate of the grinding machine; the shaft sleeve is sleeved on the upper part of the flange I; the large rocker arm is sleeved on the shaft I through an internal copper sleeve and a pair of thrust ball bearings and is fixed on the shaft I through two small round nuts to be axially fixed; the other end of the large rocker arm is fixedly connected with a shaft V through a shaft sleeve and a pair of tapered roller bearings, and the lower end of the large rocker arm is also fixed through a small round nut;
the motor II is fixedly arranged on the motor plate II, a motor shaft is directly connected with the cylindrical gear III, the upper part of the shaft II is fixedly connected to the motor plate II, and the cylindrical gear IV is fixedly arranged on the shaft II, sleeved on the shaft II through an internal deep groove ball bearing and meshed with the cylindrical gear III; the bevel gear I is fixedly connected with the shaft II through a key connection, and the lower part of the shaft II is fixed through a shaft end retainer ring and a bolt; the planet carrier is formed by connecting three plates and a sleeve through screws, one plate at the upper part of the planet carrier is fixedly connected with a hub of the cylindrical gear IV, and the sleeve at the lower part of the planet carrier is sleeved at the upper part of the shaft III through an internal deep groove ball bearing; the bevel gear II is fixedly connected with the lower part of the shaft III through a key and meshed with the bevel gear I; the bevel gear I, the bevel gear II and the planet carrier form a planetary gear train, and the bevel gear II is meshed with the bevel gear I to do planetary motion under the driving of the planet carrier; the upper end of the universal joint is connected with the lower end of the shaft III, and the lower end of the universal joint is fixedly connected with the shaft IV; the cylindrical gear V is fixedly connected with the shaft IV through a key, and the flange II is sleeved on the shaft IV through a deep groove ball bearing and is fixed on a bottom plate of the box body; the cylindrical gear VI is fixedly connected with the shaft V through a key and is fixed on the upper part of the shaft V through a shaft end retainer ring and a bolt; the chuck is fixedly connected to the connecting shaft V through a key, and the lower part of the shaft V is fixed through a shaft end retainer ring and a bolt; the upper part of the inserted bar is clamped in the chuck, the lower part of the inserted bar is sleeved in a corresponding hole of the workpiece disc, and the workpiece disc is contacted with the grinding disc.
Furthermore, the counterweight plates are sleeved on the inserted rods, and the number of the counterweight plates can be adjusted according to needs.
And furthermore, the upper part of the T-shaped vertical plate, the upper part of the opening vertical plate and the motor plate II are connected, meanwhile, the upper part of the T-shaped vertical plate and the lower part of the opening vertical plate are also fixedly connected with the box bottom plate through screws, and the box bottom plate is fixed on the large rocker arm through screws, so that the output part of the motor II forms a whole and is fixed on the large rocker arm.
Furthermore, the fixing plate is sleeved on the shaft IV through the deep groove ball bearing, the two ends of the fixing plate are fixedly connected with the T-shaped vertical plate and the opening vertical plate through screws, the relative position of the shaft IV relative to the shaft II is guaranteed to be unchanged, the whole rotation structure is kept stable, and the rotating speed output of the workpiece disc is guaranteed.
Furthermore, the shaft angle Σ of the diagonal meshing between the bevel gear i and the bevel gear ii is 60 °, and the axes of the bevel gear i, the lower portion of the universal joint, and the shaft iv are collinear.
Still further, the axis center of axle I, apart from grinding disk center 445mm, and the line of motor I, axle I, grinding disk three's axle center is a straight line, and this straight line has guaranteed the position of device installation on the diagonal line of grinding machine.
Still further, when the universal joint is installed, the shaft angles of the upper end and the lower end of the universal joint are ensured to be equal.
Still further, the axis center of axle I, apart from grinding disk center 445mm, and the line of motor I, axle I, grinding disk three's axle center is a straight line, and this straight line has guaranteed the position of device installation on the diagonal line of grinding machine.
The utility model discloses a reasonable mechanical mechanism drives the rotation of the formation irrational number of work piece dish through a motor, and another motor drives the circular arc swing motion that variable pivot angle was done to the work piece dish simultaneously for the work piece dish realizes the rotation and sways two motions at the grinding in-process, realizes grinding the not closed of trajectory, increases the distribution range of trajectory at the abrasive disc, has improved the wearing and tearing homogeneity of abrasive disc.
The utility model has the advantages of that: 1. the utility model discloses a transmission to work piece dish uses the inserted bar to connect the work piece dish, and easy dismounting has realized driven validity, has guaranteed the realization of work piece dish irrational rotation speed.
2. The utility model discloses a swing motion is realized with the help of big rocking arm, has guaranteed swing motion's stationarity and accuracy nature through fixed main shaft. 3. The utility model discloses an integral box structure of rotation structure, compact structure is simple, through the fix with screw on big rocking arm, separately realizes with the motion of swaing, has realized the overall stability of mechanism, has effectively realized the combination of two kinds of motions. 4. The utility model discloses a box rotation structure, the dismouting of being convenient for can be convenient for replace other rotation ratio transmission structures, has realized the flexibility of mechanism. 5. The utility model discloses a pressure changes the quantity through the weight plate and changes, simple structure, and convenient operation, weight plate also can increase the connection of work piece dish and jack simultaneously, improves driven stability. 6. The utility model discloses a work piece dish rotation structure transmission is accurate, noiseless, manufacturing cost is lower, and grinding precision and efficiency are higher, have solved the closed problem of trajectory line from grinding the processing motion principle. 7. The utility model discloses a circular arc sways motion simple structure, transmission steady, has realized the even wearing and tearing of abrasive disc, has the significance to improving the work piece and grinds the precision.
Drawings
Fig. 1 is an overall structure diagram of the present invention.
In fig. 1, a workpiece tray, 2, a counterweight tray, 3, an insert rod, 4, a chuck, 5, an axis v, 6, a cylindrical gear vi, 7, an opening vertical plate, 8, a cylindrical gear v, 9, an axis iv, 10, a universal joint, 11, an axis iii, 12, a conical gear ii, 13, a planet carrier, 14, a motor plate ii, 15, a cylindrical gear iv, 16, an axis ii, 17, a conical gear i, 18, a motor ii, 19, a cylindrical gear iii, 20, a flange ii, 21, a T-shaped vertical plate, 22, a fixing plate, 23, a box bottom plate, 24, an axis i, 25, a small round nut, 26, a large rocker arm, 27, a cylindrical gear ii, 28, a shaft sleeve, 29, a cylindrical gear i, 30, a motor plate i, 31, a flange i, 32, a motor i, 33, a fixing vertical plate, 34 and a grinding machine fixing plate.
The tooth number of each gear is cylindrical gear Iz 1-35, cylindrical gear II z 2-70, cylindrical gear III z 3-25, cylindrical gear IV z 4-50, cylindrical gear V z 5-40, cylindrical gear VI z 6-40, bevel gear I and bevel gear II z 1-z 2-30.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1, a novel formula plane grinding that sways device, including the work piece dish, the counter weight dish, the inserted bar, the chuck, axle V, cylindrical gear VI, the opening riser, cylindrical gear V, axle IV, the universal joint, axle III, conical gear II, the planet carrier, motor board II, cylindrical gear IV, axle II, conical gear I, motor II, cylindrical gear III, flange II, the T riser, the fixed plate, the box bottom plate, axle I, the small circle nut, big rocking arm, cylindrical gear II, the axle sleeve, cylindrical gear I, motor board I, flange I, motor I, fixed riser, the machine fixed plate that grinds.
The motor I32 is fixedly arranged on the motor plate I30, and a motor shaft is directly connected with the cylindrical gear I29; the upper part of the fixed vertical plate 33 is fixedly connected with the motor plate I30 through a screw, and the lower part of the fixed vertical plate is also connected with the grinding machine fixing plate 34 through a screw; the cylindrical gear II 27 is fixedly arranged on the large rocker arm 26 through a screw and is meshed with the cylindrical gear I29; the flange I31 is sleeved on the lower portion of the shaft I24 and fixed through a set screw, and the lower portion of the flange is connected with a grinding machine fixing plate through a screw; the shaft sleeve 28 is sleeved on the upper part of the flange I31; the large rocker 26 is sleeved on the shaft I24 through an internal copper bush and a pair of thrust ball bearings, and is fixed on the shaft I24 through two small round nuts 25 for axial fixation; the other end of the large rocker arm 26 is fixedly connected with a shaft V5 through a shaft sleeve and a pair of tapered roller bearings, and the lower end of the large rocker arm is also fixed through a small round nut.
The motor II 18 is fixedly arranged on the motor plate II 14, a motor shaft is directly connected with the cylindrical gear III 19, the upper part of the shaft II 16 is fixedly connected on the motor plate II 14 through a screw and a gasket, the cylindrical gear IV 15 is fixedly arranged on the shaft II 16, is sleeved on the shaft II 16 through an internal deep groove ball bearing and is meshed with the cylindrical gear III 19; the bevel gear I17 is fixedly connected with the shaft II 16 through a key connection, and the shaft I is fixed on the lower part of the shaft II 16 through a shaft end retainer ring and a bolt; the planet carrier 13 is formed by connecting three plates and a sleeve through screws, one plate at the upper part of the planet carrier 13 is fixedly connected with a hub of the cylindrical gear IV 15 through screws, and the sleeve at the lower part of the planet carrier is sleeved on the upper part of the shaft III 11 through an internal deep groove ball bearing. The bevel gear II 12 is fixedly connected with the lower part of the shaft III 11 through a key and meshed with the bevel gear I17; the bevel gear I17, the bevel gear II 12 and the planet carrier 13 form a planetary gear train, and the bevel gear II 12 is meshed with the bevel gear I17 to do planetary motion under the driving of the planet carrier 13; the upper end of the universal joint 10 is connected with the lower end of a shaft III 11, and the lower end of the universal joint is fixedly connected with a shaft IV 9; the cylindrical gear V8 is fixedly connected with the shaft IV 9 through a key, and the flange II 20 is sleeved on the shaft IV 9 through a deep groove ball bearing and is fixed on the box body bottom plate 23 through a screw; the cylindrical gear VI 6 is fixedly connected with the shaft V5 through a key and is fixed on the upper part of the shaft V5 through a shaft end retainer ring and a bolt; the chuck 4 is fixedly connected to the connecting shaft V5 through a key, and the lower part of the shaft V5 is fixed through a shaft end retainer ring and a bolt; the upper part of the insert rod 3 is clamped in the chuck 4, the lower part of the insert rod is sleeved in a corresponding hole of the workpiece disc 1, and the workpiece disc 1 is contacted with the grinding disc.
Further, the counterweight plates 2 are sleeved on the inserted rods 3, and the number of the counterweight plates can be adjusted according to needs.
Still further, the upper portion of T-shaped vertical plate 21 and the upper portion of opening vertical plate 7 are connected with motor plate II 14 through screws, and the upper portion of T-shaped vertical plate 21 and the lower portion of opening vertical plate 7 are also fixedly connected with box bottom plate 23 through screws, and box bottom plate 23 is fixed on big rocking arm 26 through screws, so that the output part of motor II 18 forms a whole and is fixed on big rocking arm.
Furthermore, the fixing plate 22 is sleeved on the shaft IV 9 through a deep groove ball bearing, and two ends of the fixing plate are fixedly connected with the T-shaped vertical plate 21 and the opening vertical plate 7 through screws, so that the relative position of the shaft IV 9 relative to the shaft II 16 is ensured to be unchanged, the whole rotation structure is kept stable, and the rotating speed output of a workpiece disc is ensured.
Still further, the shaft angle Σ at which the bevel gear i 17 and the bevel gear ii 12 are diagonally engaged is 60 °, and the axes of the bevel gear i 17, the lower portion of the universal joint 10, and the shaft iv 9 are aligned in the same line.
Still further, the axis center of axle I24, apart from the grinding disk center 445mm, and the line of motor I30, axle I24, grinding disk axle center is a straight line, and this straight line has guaranteed the position of device installation on the diagonal line of grinding machine.
Still further, when the universal joint 10 is installed, it is ensured that the shaft angles of the upper and lower ends are equal.
Still further, the upper portion of the fixed vertical plate 33 is fixedly connected with the motor plate I32 through a screw, the lower portion of the fixed vertical plate is fixedly connected with the grinding machine fixing plate 34 through a screw, and meanwhile the grinding machine fixing plate 34 is rigidly connected to the plane of the grinding machine through a screw, so that the position of the motor I32 is fixed.
The utility model discloses a working process does:
in the first part, a motor II 18 inputs a signal and transmits power to a cylindrical gear III 19, the cylindrical gear IV 15 is driven to rotate due to the meshing action of the cylindrical gear III 19 and the cylindrical gear IV 15, so that a planet carrier 13 fixed on the cylindrical gear IV 15 is driven to rotate around the axis of a shaft II 14, a conical gear II 12 is driven to do planetary motion under the driving of the planet carrier 13 through meshing with a conical gear I7, the rotating speed is transmitted to a shaft IV 9 at a constant speed through a universal joint 10, then the power is transmitted to a cylindrical gear V8, the cylindrical gear VI 8 is driven to rotate due to the meshing action of the cylindrical gear VI 6 and the cylindrical gear V8, so that a shaft V5 is driven to rotate, then the rotating motion of a chuck 4 is driven, and then the motion is transmitted to a workpiece disc 1 through an inserted link 3, so that the self-rotating motion of the workpiece is completed.
The second part, I32 input signal of motor, with power transmission for cylindrical gear I29, because cylindrical gear II 27 and the meshing effect of cylindrical gear I29 drive II 27 swings of cylindrical gear, cylindrical gear II 27 and big rocking arm fixed connection to drive big rocking arm circular arc and sway, and then drive axle V5 and carry out the swing motion, thereby drive the circular arc of work piece dish and sway.
The two motors work together, so that the workpiece disc 1 can rotate and perform stable circular arc swinging motion, and the mode improves the processing precision and the processing efficiency of single-side plane grinding.
The above-mentioned embodiment is only the preferred embodiment of the present invention, and is not to the limitation of the technical solution of the present invention, as long as the technical solution can be realized on the basis of the above-mentioned embodiment without creative work, all should be regarded as falling into the protection scope of the right of the present invention.
Claims (8)
1. A novel swing type plane grinding device is characterized by comprising a fixed vertical plate, a workpiece disc, a counterweight disc, an insertion rod and a chuck, wherein a motor I is fixedly arranged on a motor plate I, and a motor shaft is directly connected with a cylindrical gear I; the upper part of the fixed vertical plate is fixedly connected with the motor plate I, and the lower part of the fixed vertical plate is connected with a fixed plate of the grinding machine; the cylindrical gear II is fixedly arranged on the large rocker arm and is meshed with the cylindrical gear I; the flange I is sleeved at the lower part of the shaft I and fixed through a set screw, and the lower part of the flange I is connected with a fixing plate of the grinding machine; the shaft sleeve is sleeved on the upper part of the flange I; the large rocker arm is sleeved on the shaft I through an internal copper sleeve and a pair of thrust ball bearings and is fixed on the shaft I through two small round nuts to be axially fixed; the other end of the large rocker arm is fixedly connected with a shaft V through a shaft sleeve and a pair of tapered roller bearings, and the lower end of the large rocker arm is also fixed through a small round nut;
the motor II is fixedly arranged on the motor plate II, a motor shaft is directly connected with the cylindrical gear III, the upper part of the shaft II is fixedly connected to the motor plate II, and the cylindrical gear IV is fixedly arranged on the shaft II, sleeved on the shaft II through an internal deep groove ball bearing and meshed with the cylindrical gear III; the bevel gear I is fixedly connected with the shaft II through a key connection, and the lower part of the shaft II is fixed through a shaft end retainer ring and a bolt; the planet carrier is formed by connecting three plates and a sleeve through screws, one plate at the upper part of the planet carrier is fixedly connected with a hub of the cylindrical gear IV, and the sleeve at the lower part of the planet carrier is sleeved at the upper part of the shaft III through an internal deep groove ball bearing; the bevel gear II is fixedly connected with the lower part of the shaft III through a key and meshed with the bevel gear I; the bevel gear I, the bevel gear II and the planet carrier form a planetary gear train, and the bevel gear II is meshed with the bevel gear I to do planetary motion under the driving of the planet carrier; the upper end of the universal joint is connected with the lower end of the shaft III, and the lower end of the universal joint is fixedly connected with the shaft IV; the cylindrical gear V is fixedly connected with the shaft IV through a key, and the flange II is sleeved on the shaft IV through a deep groove ball bearing and is fixed on a bottom plate of the box body; the cylindrical gear VI is fixedly connected with the shaft V through a key and is fixed on the upper part of the shaft V through a shaft end retainer ring and a bolt; the chuck is fixedly connected to the connecting shaft V through a key, and the lower part of the shaft V is fixed through a shaft end retainer ring and a bolt; the upper part of the inserted bar is clamped in the chuck, the lower part of the inserted bar is sleeved in a corresponding hole of the workpiece disc, and the workpiece disc is contacted with the grinding disc.
2. The novel oscillating flat grinder of claim 1, wherein: the counterweight plate is sleeved on the inserted link.
3. A novel oscillating flat grinder device according to claim 1 or 2, wherein: t shape riser upper portion, the upper portion of opening riser pass through the screw and are connected with motor board II, and T shape riser upper portion, the lower part of opening riser also pass through screw and box bottom plate fixed connection simultaneously, and the box bottom plate passes through the fix with screw on big rocking arm for the output part of motor II forms a whole and fixes on big rocking arm.
4. A novel oscillating flat grinder device according to claim 1 or 2, wherein: the fixing plate is sleeved on the shaft IV through the deep groove ball bearing, two ends of the fixing plate are fixedly connected with the T-shaped vertical plate and the opening vertical plate through screws, the relative position of the shaft IV relative to the shaft II is guaranteed to be unchanged, the whole rotation structure is kept stable, and the rotating speed output of the workpiece disc is guaranteed.
5. A novel oscillating flat grinder device according to claim 1 or 2, wherein: and the shaft angle sigma of the oblique meshing of the bevel gear I and the bevel gear II is 60 degrees, and the axes of the bevel gear I, the lower part of the universal joint and the shaft IV are in the same straight line.
6. A novel oscillating flat grinder device according to claim 1 or 2, wherein: the axis center of axle I, apart from abrasive disc center 445mm, and the line of motor I, axle I, abrasive disc three's axle center is a straight line, and this straight line has guaranteed the position of device installation on the diagonal line of machine that grinds.
7. A novel oscillating flat grinder device according to claim 1 or 2, wherein: when the universal joint is installed, the shaft angles of the upper end and the lower end of the universal joint are ensured to be equal.
8. A novel oscillating flat grinder device according to claim 1 or 2, wherein: the axis center of axle I, apart from abrasive disc center 445mm, and the line of motor I, axle I, abrasive disc three's axle center is a straight line, and this straight line has guaranteed the position of device installation on the diagonal line of machine that grinds.
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CN201921550024.9U CN211163518U (en) | 2019-09-18 | 2019-09-18 | Novel formula plane grinding sways device |
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CN201921550024.9U CN211163518U (en) | 2019-09-18 | 2019-09-18 | Novel formula plane grinding sways device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110682210A (en) * | 2019-09-18 | 2020-01-14 | 浙江工业大学 | Novel formula plane grinding sways device |
CN113696076A (en) * | 2021-10-14 | 2021-11-26 | 江苏天晶智能装备有限公司 | Polishing method and device for end socket surface |
-
2019
- 2019-09-18 CN CN201921550024.9U patent/CN211163518U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110682210A (en) * | 2019-09-18 | 2020-01-14 | 浙江工业大学 | Novel formula plane grinding sways device |
CN110682210B (en) * | 2019-09-18 | 2024-06-18 | 浙江工业大学 | Novel swing type plane grinding device |
CN113696076A (en) * | 2021-10-14 | 2021-11-26 | 江苏天晶智能装备有限公司 | Polishing method and device for end socket surface |
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