CN211122499U - Outward appearance detection device of coil - Google Patents
Outward appearance detection device of coil Download PDFInfo
- Publication number
- CN211122499U CN211122499U CN201922162356.6U CN201922162356U CN211122499U CN 211122499 U CN211122499 U CN 211122499U CN 201922162356 U CN201922162356 U CN 201922162356U CN 211122499 U CN211122499 U CN 211122499U
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- 238000001514 detection method Methods 0.000 title claims abstract description 39
- 238000007689 inspection Methods 0.000 claims description 11
- 238000005259 measurement Methods 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 14
- 238000011179 visual inspection Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 208000034656 Contusions Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
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Abstract
The utility model relates to a coil detects technical field, specifically disclose an outward appearance detection device of coil, including testing platform, testing platform's right side face is "]" shape structure, testing platform inner wall bottom and the equal fixedly connected with brace table in the left and right sides near the central back, the equal fixedly connected with backup pad in the front and the back at brace table top, the equal fixedly connected with bearing in the position department inside the backup pad and near the top, the fixedly connected with roller between the inner ring of two bearings, testing platform inner wall top and bottom and the position department near the central back all fixedly connected with supply socket, the inside fixedly connected with infrared distance measuring sensor of supply socket, the positive fixedly connected with motor of testing platform right side backup pad, the output shaft and the roller of motor are fixedly connected; the working mode of searching for defects through manual visual inspection is replaced, the detection efficiency is greatly improved, and the detection precision is improved.
Description
Technical Field
The utility model relates to a coil detects technical field, concretely relates to outward appearance detection device of coil.
Background
Common appearance defects of the coil include faults, particles, impurities, paint falling, bubbles, bruises and the like, the defects are mainly represented as unevenness on the coil, but the defects are allowed to exist within an error range and do not influence the normal use of the coil, but if the defects are serious, the normal use of the coil is influenced, and therefore a worker is required to detect the appearance of the coil.
The traditional detection mode is that under natural light or 40W fluorescent lamp, the staff observes the product with the microscope or visualizes at a distance of 30cm from the product, and this kind of operation mode amount of labour is big, and the manual operation mode of observing with the eye can not judge the severity of defect, can only judge comparatively obvious defect, and the judgement result error is great, consequently need design the outward appearance detection device of a coil to reduce staff's the work degree of difficulty.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model provides an outward appearance detection device of coil possesses and detects high efficiency, error low grade advantage, has solved the big problem of traditional mesh detection wiping mode error.
The appearance detection device of the coil comprises a detection platform, the right view surface of the detection platform is in a ']' shape structure, supporting legs are fixedly connected at positions at the bottom of the detection platform and close to four corners, supporting tables are fixedly connected at the bottom of the inner wall of the detection platform and close to the left and right sides of the back of the center, supporting plates are fixedly connected at the front and the back of the top of the supporting tables, bearings are fixedly connected at positions inside the supporting plates and close to the top, rollers are fixedly connected between the inner rings of the bearings, power sockets are fixedly connected at positions at the top and the bottom of the inner wall of the detection platform and close to the back of the center, infrared distance measuring sensors are fixedly connected inside the power sockets, first supporting rods are fixedly connected at positions at the bottom of the inner wall of the detection platform and close to the left and right sides of the power sockets, the top fixedly connected with spacing ring of first bracing piece, the front fixedly connected with motor of testing platform right side backup pad, the output shaft and the roller looks fixed connection of motor.
The utility model discloses an outward appearance detection device of coil, wherein the positive fixedly connected with P L C controller of testing platform bottom, P L C controller, motor and infrared distance measuring sensor electricity are connected mutually.
The utility model discloses an outward appearance detection device of coil, wherein the bottom fixedly connected with connecting plate of first bracing piece, the connecting plate passes through bolt and testing platform looks fixed connection, and this structure sets up, and the staff of being convenient for dismantles and installs first bracing piece.
The utility model discloses an outward appearance detection device of coil, wherein the inside fixedly connected with rubber buffer of spacing ring, the through wires hole has been seted up to the central authorities of rubber buffer, the diameter in through wires hole is the same with the diameter of coil, and this structure sets up for the coil can pass infrared distance measuring sensor's center, has improved detection efficiency.
The utility model discloses an outward appearance detection device of coil, wherein testing platform inner wall bottom and be close to the positive position department fixedly connected with second bracing piece of central authorities, the top fixedly connected with hinge base of second bracing piece, fixedly connected with microscope on the hinge base, this structure setting, the staff of being convenient for observes defect department.
The utility model discloses an outward appearance detection device of coil, wherein the center of infrared distance measuring sensor's center, spacing ring and the center of roller all are in same perpendicular, fixedly connected with haulage rope on the roller on testing platform right side, this structure setting for the device can detect the coil all-round, has further improved the detection precision.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model discloses a motor that the front at testing platform right side backup pad set up, make the roller on testing platform right side can rotate under the drive of motor, the haulage rope that sets up on the roller on cooperation testing platform right side, can play the effect of automatic rolling to the coil, two spacing rings through setting up, the through wires hole that sets up on the rubber buffer and the rubber stopper that set up in the spacing ring of cooperation, can guarantee that the coil keeps the state of straightening at the rolling in-process, through supply socket and the infrared distance measuring sensor who sets up on testing platform, make the coil in the rolling in-process, infrared distance measuring sensor can scan the surface of coil, the working method of defect is look for to traditional artifical range estimation has been replaced, very big improvement detection efficiency, the detection precision has been improved simultaneously.
2. The utility model discloses a P L C controller that sets up on testing platform, the setting of looks electricity connection between cooperation P L C controller, infrared distance measuring sensor and the motor for infrared distance measuring sensor can close the motor when detecting coil surface defect and surpass the error value, deuterogamies second bracing piece, hinge base and the microscope that sets up on the testing platform, and the staff of being convenient for observes defect department.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic view of the overall front view structure of the present invention;
FIG. 2 is a schematic view of the overall front cross-sectional structure of the present invention;
FIG. 3 is a schematic view of the overall right-side cross-sectional structure of the present invention;
fig. 4 is the structure diagram of the right side view of the limit ring of the present invention.
In the figure, the device comprises a detection platform 1, a support foot 2, a support table 3, a support plate 4, a support plate 5, a bearing 6, a roller 7, a power socket 8, an infrared distance measuring sensor 9, a connecting plate 10, a first support rod 11, a limiting ring 12, a rubber plug 13, a threading hole 14, a motor 15, a second support rod 16, a hinge base 17, a microscope 18 and a P L C controller.
Detailed Description
In the following description, numerous implementation details are set forth in order to provide a more thorough understanding of the present invention. It should be understood, however, that these implementation details should not be used to limit the invention. That is, in some embodiments of the invention, details of these implementations are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for description purposes, not specifically referring to the order or sequence, and are not intended to limit the present invention, but only to distinguish the components or operations described in the same technical terms, and are not to be construed as indicating or implying any relative importance or implicit indication of the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1-4, the appearance inspection device of coil of the present invention comprises an inspection platform 1, the right viewing surface of the inspection platform 1 is in a "]" -shaped structure, supporting legs 2 are fixedly connected to the bottom of the inspection platform 1 at positions close to four corners, supporting platforms 3 are fixedly connected to the bottom of the inner wall of the inspection platform 1 at positions close to the left and right sides of the back of the center, supporting plates 4 are fixedly connected to the front and back of the top of the supporting platforms 3, bearings 5 are fixedly connected to the positions inside the supporting plates 4 and close to the top, a roller 6 is fixedly connected between the inner rings of the two bearings 5, power sockets 7 are fixedly connected to the top and bottom of the inner wall of the inspection platform 1 at positions close to the back of the center, infrared distance measuring sensors 8 are fixedly connected to the inside of the power sockets 7, first supporting rods 10 are fixedly connected to the bottom of the inner wall of the inspection platform, the top of first bracing piece 10 fixedly connected with spacing ring 11, the front fixedly connected with motor 14 of testing platform 1 right side backup pad 4, the output shaft and the roller 6 looks fixed connection of motor 14.
The front of the bottom of the detection platform 1 is fixedly connected with a P L C controller 18, and the P L C controller 18, the motor 14 and the infrared distance measuring sensor 8 are electrically connected.
The bottom fixedly connected with connecting plate 9 of first bracing piece 10, connecting plate 9 pass through bolt and testing platform 1 looks fixed connection, and this structure setting is convenient for the staff to dismantle and install first bracing piece 10.
The inside fixedly connected with rubber buffer 12 of spacing ring 11, through wires hole 13 has been seted up at rubber buffer 12's central authorities, and the diameter of through wires hole 13 is the same with the diameter of coil, and this structure sets up for the coil can pass infrared distance measuring sensor 8's center, has improved detection efficiency.
The detection platform 1 inner wall bottom and be close to the positive position department fixedly connected with second bracing piece 15 of central authorities, the top fixedly connected with hinge base 16 of second bracing piece 15, fixedly connected with microscope 17 on the hinge base 16, this structure setting, the staff of being convenient for observes defect department.
The center of infrared distance measuring sensor 8, the center of spacing ring 11 and the center of roller 6 all are in same perpendicular, fixedly connected with haulage rope on the roller 6 on testing platform 1 right side, this structural setting for the device can be to the all-round detection of coil, has further improved the detection precision.
In use the utility model discloses the time, the staff at first measures the normal distance between infrared distance measuring sensor 8 and the coil surface, again according to the error value that allows, adjustment infrared distance measuring sensor 8's parameter value, make infrared distance measuring sensor 8 when detecting the parameter value and be greater than or be less than normal distance, can make motor 14 stall, accomplish after preparing the work, the staff evenly twines the coil in the left roller 6 of testing platform 1, later pass the one end of coil in the left through wires hole 13 of testing platform 1, later during the staff passes the haulage rope in the through wires hole 13 on testing platform 1 right side, and couple together haulage rope and coil, later staff starter motor 14, motor 14 rotates, carry out the rolling to the coil, in the rolling process, two infrared distance measuring sensor 8 scan the top and the bottom of coil, when the parameter that infrared distance measuring sensor 8 detected is greater than or is less than normal distance, give P L C controller 18 with signal transmission, make P L C controller 18 control motor 14 close, later the staff passes through microscope and observes 17 defect department, confirm what kind of defect is.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (6)
1. The appearance detection device of the coil comprises a detection platform (1), wherein the right view surface of the detection platform (1) is in a ']' shaped structure, and is characterized in that: the detecting platform comprises a detecting platform body (1), supporting legs (2) are fixedly connected to positions, close to four corners, of the bottom of the inner wall of the detecting platform body (1), supporting platforms (3) are fixedly connected to the left side and the right side, close to the back of the center, of the bottom of the inner wall of the detecting platform body (1), supporting plates (4) are fixedly connected to the front side and the back of the top of the supporting platforms (3), bearings (5) are fixedly connected to positions, close to the top, of the inner wall of the supporting plates (4), rollers (6) are fixedly connected between inner rings of the two bearings (5), power sockets (7) are fixedly connected to positions, close to the top and the bottom of the inner wall of the detecting platform body (1) and the back of the center, of the inner wall of the detecting platform body (1), infrared distance measuring sensors (8) are fixedly connected to the positions, close to the left, the top fixedly connected with spacing ring (11) of first bracing piece (10), the front fixedly connected with motor (14) of testing platform (1) right side backup pad (4), the output shaft and roller (6) looks fixed connection of motor (14).
2. The appearance detection device of the coil is characterized in that a P L C controller (18) is fixedly connected to the front face of the bottom of the detection platform (1), and the P L C controller (18), the motor (14) and the infrared distance measurement sensor (8) are electrically connected.
3. The appearance inspection device of a coil according to claim 1, wherein: the bottom of the first supporting rod (10) is fixedly connected with a connecting plate (9), and the connecting plate (9) is fixedly connected with the detection platform (1) through bolts.
4. The appearance inspection device of a coil according to claim 1, wherein: the inside fixedly connected with rubber buffer (12) of spacing ring (11), through wires hole (13) have been seted up to the central authorities of rubber buffer (12), the diameter of through wires hole (13) is the same with the diameter of coil.
5. The appearance inspection device of a coil according to claim 1, wherein: detection platform (1) inner wall bottom and be close to positive position department fixedly connected with second bracing piece (15) of central authorities, the top fixedly connected with hinge base (16) of second bracing piece (15), fixedly connected with microscope (17) on hinge base (16).
6. The appearance inspection device of a coil according to claim 1, wherein: the center of infrared distance measuring sensor (8), the center of spacing ring (11) and the center of roller (6) all are in same perpendicular, fixedly connected with haulage rope on roller (6) on testing platform (1) right side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922162356.6U CN211122499U (en) | 2019-12-05 | 2019-12-05 | Outward appearance detection device of coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922162356.6U CN211122499U (en) | 2019-12-05 | 2019-12-05 | Outward appearance detection device of coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211122499U true CN211122499U (en) | 2020-07-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922162356.6U Expired - Fee Related CN211122499U (en) | 2019-12-05 | 2019-12-05 | Outward appearance detection device of coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211122499U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114235817A (en) * | 2021-12-17 | 2022-03-25 | 南京苏胜天信息科技有限公司 | Object surface defect detection device based on machine vision |
-
2019
- 2019-12-05 CN CN201922162356.6U patent/CN211122499U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114235817A (en) * | 2021-12-17 | 2022-03-25 | 南京苏胜天信息科技有限公司 | Object surface defect detection device based on machine vision |
| CN114235817B (en) * | 2021-12-17 | 2023-09-08 | 南京苏胜天信息科技有限公司 | Object surface defect detection device based on machine vision |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200728 |