CN211085638U - Shield constructs embedded detection module of quick-witted knife case - Google Patents
Shield constructs embedded detection module of quick-witted knife case Download PDFInfo
- Publication number
- CN211085638U CN211085638U CN201920636792.XU CN201920636792U CN211085638U CN 211085638 U CN211085638 U CN 211085638U CN 201920636792 U CN201920636792 U CN 201920636792U CN 211085638 U CN211085638 U CN 211085638U
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- cutter
- infrared
- abrasion
- support frame
- detection sensor
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- 238000001514 detection method Methods 0.000 title claims abstract description 38
- 238000005299 abrasion Methods 0.000 claims abstract description 26
- 239000010802 sludge Substances 0.000 claims description 21
- 238000001816 cooling Methods 0.000 claims description 20
- 238000004140 cleaning Methods 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 7
- 238000007605 air drying Methods 0.000 claims description 3
- 230000005641 tunneling Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Excavating Of Shafts Or Tunnels (AREA)
Abstract
The utility model relates to an embedded detection module of shield machine knife case, it includes the support frame, set up on the support frame and be used for the mud shovel that the cutter moved on it, set up the wireless transmitter on the mud shovel, set up wireless receiver and treater in people's floodgate cabin, set up the infrared detection support in one end of mud shovel, set up on the infrared detection support and move ahead along the cutter orbit, and set up on the infrared detection support respectively and be used for detecting the side edge wearing and tearing detection sensor and the end edge wearing and tearing detection sensor that correspond the side wearing and tearing volume; the side blade abrasion detection sensor and the end blade abrasion detection sensor transmit abrasion data to the processor through the wireless transmitter and the wireless receiver. The utility model relates to a rationally, compact structure and convenient to use.
Description
Technical Field
The utility model relates to an embedded detection module of shield constructs machine knife case.
Background
At present, a plurality of cutters of different types are mounted on a cutter head of a shield machine, the cutters of different types can generate abrasion of different types and different degrees in the working process, and the abrasion degree of a hob in the environment has important significance for judging the working state of the shield machine; in addition, if the worn cutter is not replaced in time, the whole construction process of the shield machine is affected, so that the detection of the wear degree of the shield hob is a problem worthy of study.
To the complexity of shield structure machine construction environment, realize that its real-time accurate on-line measuring has certain degree of difficulty, consequently, the utility model provides an use infrared light source sensor to be applied to the shield structure cutter wearing and tearing detection device under the laboratory environment, it has the significance to the judgement of cutter wearing and tearing condition.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is to provide a shield machine knife box embedded detection module on the whole; the technical problems to be solved and the advantages to be achieved are set forth in the description which follows and in the detailed description of the embodiments.
In order to solve the above problems, the utility model adopts the following technical proposal:
a shield machine tool box embedded detection module comprises a support frame, a sludge shovel, a wireless transmitter, a wireless receiver and a processor, wherein the sludge shovel is arranged on the support frame and used for a tool to run on the support frame;
the side blade abrasion detection sensor and the end blade abrasion detection sensor transmit abrasion data to the processor through the wireless transmitter and the wireless receiver.
As a further improvement of the above technical solution:
an auxiliary moving seat which moves forwards along the moving track of the cutter is arranged on one side of the sludge shovel, a cooling rotating seat is arranged on the auxiliary moving seat, and the cooling rotating seat is connected with a cooling spray head which cools the moving track;
an active rotating seat is arranged on the auxiliary moving seat and is connected with a cooling spray head for cooling the moving track;
an active cleaning brush head for cleaning the motion track is arranged on the auxiliary moving seat, and an air drying head is arranged on one side of the active cleaning brush head.
The active cleaning brush head is obliquely arranged. The utility model discloses simple structure uses convenient operation, can detect the wearing and tearing condition of cutter, for under the actual work environment, the cutter wearing and tearing condition under the different geological conditions is estimated and is provided certain theoretical foundation
The advantages of the invention are not limited to the description, but rather are described in greater detail in the detailed description for better understanding.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Wherein: 1. a cutter; 2. a support frame; 3. a sludge shovel; 4. a wireless transmitter; 5. a wireless receiver; 6. a man gate cabin; 7. an infrared detection bracket; 8. an infrared mobile seat; 9. a side edge wear detection sensor; 10. an end blade wear detection sensor; 11. an auxiliary moving seat; 12. cooling the spray head; 13. cooling the rotary base; 14. an active rotating base; 15. actively cleaning the brush head; 16. the head is air-dried.
Detailed Description
As shown in fig. 1, the embedded detection module of the shield machine tool box of the embodiment includes a support frame 2, a sludge shovel 3 disposed on the support frame 2 and used for the tool 1 to run thereon, a wireless transmitter 4 disposed on the sludge shovel 3, a wireless receiver 5 and a processor disposed on a man-lock cabin 6, an infrared detection support 7 disposed at one end of the sludge shovel 3, an infrared moving seat 8 disposed on the infrared detection support 7 and moving forward along the running track of the tool 1, and a side blade abrasion detection sensor 9 and an end blade abrasion detection sensor 10 disposed on the infrared moving seat 8 and used for detecting the amount of side surface abrasion respectively;
the side blade abrasion detection sensor 9 and the end blade abrasion detection sensor 10 transmit abrasion data to the processor through the wireless transmitter 4 and the wireless receiver 5.
Or an infrared sensor used for sensing the abrasion of the cutter 1 is arranged at the top of the sludge shovel 3;
the infrared sensor transmits the wear data to the processor via the wireless transmitter 4 and the wireless receiver 5.
An auxiliary moving seat 11 which moves forward along the moving track of the cutter 1 is arranged on one side of the sludge shovel 3, a cooling rotating seat 13 is arranged on the auxiliary moving seat 11, and the cooling rotating seat 13 is connected with a cooling spray head 12 which cools a moving track;
an active rotating seat 14 is arranged on the auxiliary moving seat 11, and the active rotating seat 14 is connected with a cooling spray head 12 for cooling the moving track;
an active cleaning brush head 15 for cleaning the motion track is arranged on the auxiliary moving seat 11, and an air drying head 16 is arranged on one side of the active cleaning brush head 15.
The active cleaning brush head 15 is arranged obliquely.
Wireless transmitter 4, wireless receiver 5 is infrared sensor and comes indirect judgement cutter wearing and tearing volume through the size after detecting the cutter processing, people's floodgate cabin 6 places the treater for the studio, infrared removal seat 8 realizes tracking the detection to the machined surface, side sword wearing and tearing detect sensor 9, end sword wearing and tearing detect sensor 10 realizes monitoring and corresponds the surface, supplementary removal seat 11 realizes tracking and removes, cooling shower nozzle 12 realizes the cooling, make the machined surface reply the normal atmospheric temperature, avoid the heat altered shape, cooling roating seat 13 increases the spray area, 14 drive initiative cleaning brush head 15 of initiative roating seat are with the residue clean up, avoid detecting the interference, air-dry head 16 air-dries it, improve and detect the precision.
The transmitter is fixed on the top end, and the obtained information is transmitted to the receiver with the receiving function through wireless signal connection. The cutter passes through bearing structure support, and drive arrangement drive hobbing cutter is rotatory with a constant speed, and the mud shovel passes through 2 fixed bearing structure of support frame, plays the fixed action.
The receiver is located the people floodgate cabin, can receive infrared light source sensor 7 and send information, and the treater carries out statistics and storage.
The working process is as follows:
the cutter is supported by the supporting structure, two ends of the cutter are fixed on the device through the clamping grooves, and the driving device controls the cutter to rotate at a constant speed. A sludge shovel is arranged at a certain distance of the cutter, so that the cutter moves on the sludge shovel. The infrared light source sensor is fixed at the top of the sludge shovel and used for sensing the abrasion deformation of the cutter at the sludge shovel, and the infrared light source sensor sends sensed abrasion data to a receiver of the man-lock cabin through a wireless signal; the abrasion data is calculated through processor computer software, so that the abrasion degree of the cutter can be obtained, and the service life of the cutter on the sludge shovel can be further obtained.
The utility model relates to a rationally, low cost, durable, safe and reliable, easy operation, labour saving and time saving, saving fund, compact structure and convenient to use.
The present invention has been fully described for a clear disclosure, and is not to be construed as an exemplification of the prior art.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; it is obvious to those skilled in the art that a plurality of embodiments of the present invention may be combined. Such modifications and substitutions do not depart from the spirit and scope of the embodiments of the present invention.
Claims (4)
1. The utility model provides an embedded detection module of shield constructs machine knife case which characterized in that: the device comprises a support frame (2), a sludge shovel (3) which is arranged on the support frame (2) and is used for a cutter (1) to run on the support frame, a wireless transmitter (4) which is arranged on the sludge shovel (3), a wireless receiver (5) and a processor which are arranged on a man-lock cabin (6), an infrared detection support (7) which is arranged at one end of the sludge shovel (3), an infrared moving seat (8) which is arranged on the infrared detection support (7) and moves forwards along the running track of the cutter (1), and a side blade abrasion detection sensor (9) and an end blade abrasion detection sensor (10) which are respectively arranged on the infrared moving seat (8) and are used for detecting the abrasion amount of the corresponding side surface;
the side blade abrasion detection sensor (9) and the end blade abrasion detection sensor (10) transmit abrasion data to the processor through the wireless transmitter (4) and the wireless receiver (5).
2. The embedded detection module of the shield tunneling machine tool box according to claim 1, characterized in that an auxiliary moving seat (11) which moves forward along the running track of the tool (1) is arranged on one side of the sludge shovel (3), a cooling rotating seat (13) is arranged on the auxiliary moving seat (11), and the cooling rotating seat (13) is connected with a cooling nozzle (12) which cools the moving track;
an active rotating seat (14) is arranged on the auxiliary moving seat (11), and the active rotating seat (14) is connected with a cooling spray head (12) for cooling the moving track;
an active cleaning brush head (15) for cleaning the motion track is arranged on the auxiliary moving seat (11), and an air drying head (16) is arranged on one side of the active cleaning brush head (15).
3. The embedded detection module of the shield machine tool box according to claim 2, characterized in that the active cleaning brush head (15) is obliquely arranged.
4. The utility model provides an embedded detection module of shield constructs machine knife case which characterized in that: the device comprises a support frame (2), a sludge shovel (3) which is arranged on the support frame (2) and used for a cutter (1) to run on, a wireless transmitter (4) which is arranged on the sludge shovel (3), a wireless receiver (5) and a processor which are arranged on a man-lock cabin (6), and an infrared sensor which is arranged at the top of the sludge shovel (3) and used for sensing the abrasion of the cutter (1);
the infrared sensor transmits the wear data to the processor through the wireless transmitter (4) and the wireless receiver (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920636792.XU CN211085638U (en) | 2019-05-06 | 2019-05-06 | Shield constructs embedded detection module of quick-witted knife case |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920636792.XU CN211085638U (en) | 2019-05-06 | 2019-05-06 | Shield constructs embedded detection module of quick-witted knife case |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211085638U true CN211085638U (en) | 2020-07-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920636792.XU Active CN211085638U (en) | 2019-05-06 | 2019-05-06 | Shield constructs embedded detection module of quick-witted knife case |
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| Country | Link |
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| CN (1) | CN211085638U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113188467A (en) * | 2021-03-31 | 2021-07-30 | 山东大学 | Visual detection device and method for cutter in shield soil cabin |
-
2019
- 2019-05-06 CN CN201920636792.XU patent/CN211085638U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113188467A (en) * | 2021-03-31 | 2021-07-30 | 山东大学 | Visual detection device and method for cutter in shield soil cabin |
| CN113188467B (en) * | 2021-03-31 | 2022-07-29 | 山东大学 | Visual detection device and method for cutter in shield soil cabin |
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