CN211074099U - Concrete prefabricated part material distributor - Google Patents

Concrete prefabricated part material distributor Download PDF

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Publication number
CN211074099U
CN211074099U CN201921558335.XU CN201921558335U CN211074099U CN 211074099 U CN211074099 U CN 211074099U CN 201921558335 U CN201921558335 U CN 201921558335U CN 211074099 U CN211074099 U CN 211074099U
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China
Prior art keywords
concrete
platform
mold
reversing
vibrating
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CN201921558335.XU
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Chinese (zh)
Inventor
陈淑梅
刘田昌浩
刘荣华
张东启
张文萱
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Jiushi Shandong Intelligent Equipment Co ltd
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Jiushi Shandong Intelligent Equipment Co ltd
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Priority to CN201921558335.XU priority Critical patent/CN211074099U/en
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Abstract

The utility model provides a concrete prefabricated member cloth machine relates to concrete placement equipment's technical field, and it is low mainly to have solved among the prior art concrete preparation process automation degree, needs many people to cooperate the technical problem of operation. The concrete prefabricated part distributing machine comprises a mold pushing device, a blanking device, a vibrating device and a loading device. The blanking device is positioned on the die pushing device, and the die pushing device can push the die to the lower part of the blanking device. The mold pushing device is connected with the vibration device, so that the mold can be conveyed to the vibration device after being filled with the mold. The vibration device is connected with the loading device, and the loading device transfers and/or loads the mold on the vibration device. The utility model discloses can effectively improve the degree of automation of concrete prefabricated member production process, avoid leading to product quality to differ because of operating personnel operation consummate degree and/or operation precision difference. On the other hand, the number of operators can be reduced from 6 to 7 to 1 to 2, and the personnel cost is further reduced.

Description

Concrete prefabricated part material distributor
Technical Field
The utility model relates to a concrete placement equipment's technical field especially relates to a concrete prefabricated member cloth machine.
Background
Along with the state, the highway is vigorously constructed, the urban road is reformed, and the existing highway is reformed and expanded. The demand of concrete prefabricated parts such as road curbstones, slope protection stones, drainage channels and the like on two sides of a road is greatly increased.
The concrete prefabricated member comprises the following steps: 1. pouring concrete, namely filling the blended concrete material into a mold; 2. compacting, namely making the concrete in the mould to be firmer by means of punching or rolling; 3. and (5) loading and conveying to a specified position for solidification and molding.
In the prior art, the degree of automation in the production process of related prefabricated parts is low at present, and 6 to 7 persons are generally required to cooperate. On one hand, different people have different proficiency and operation precision in the production process, so that the quality of the produced concrete prefabricated part is unstable; on the other hand, the automation degree is low, multiple persons are required to operate cooperatively, the labor cost is increased, the production cost of an enterprise is increased, and the enterprise benefit is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses one of them purpose is in order to provide a concrete prefabricated member cloth machine, and it is low to have solved among the prior art concrete preparation process automation degree, needs many people cooperative operation's technical problem. The utility model discloses a great deal of beneficial effect can be reached in the preferred embodiment, specifically see the following explanation.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model discloses a precast concrete cloth machine is including pushing away mould device, unloader, vibrating device and loading device. The blanking device is positioned on the die pushing device, and the die pushing device can push the die to the lower part of the blanking device. The mold pushing device is connected with the vibration device, so that the mold can be conveyed to the vibration device after being filled with the mold. The vibration device is connected with the loading device, and the loading device transfers and/or loads the mold on the vibration device.
According to a preferred technical scheme, the concrete prefabricated part distributing machine further comprises a buffering conveying device, the buffering conveying device is connected with the die pushing device and the vibrating device, and the buffering conveying device is used for conveying and/or buffering the filled die.
According to a preferred technical scheme, the die pushing device is connected with one end of the buffering conveying device, and the vibrating device is connected with the side face of the other end of the buffering conveying device. Preferably, the vibration device is vertically connected to the buffer conveyor so that the moulds can be stopped and/or temporarily stored on the buffer conveyor. Preferably, the vibration device and the buffer conveying device are connected perpendicularly to each other.
According to a preferred technical scheme, the buffering conveying device comprises a buffering conveying platform, a conveying roller and a first driving assembly, wherein the conveying roller is movably connected with the buffering conveying platform, and protrudes out of the surface of the buffering conveying platform for supporting the mold. The first driving assembly is in transmission connection with the conveying roller and can drive the conveying roller to rotate.
According to a preferred technical scheme, the concrete prefabricated member distributing machine further comprises a reversing device, and the reversing device comprises a reversing frame body, a reversing push plate and a second driving assembly. The reversing push plate is movably connected with the reversing frame body and is positioned above the buffer conveying device and/or the vibrating device. The second driving assembly is in transmission connection with the reversing push plate, and the second driving assembly can drive the reversing push plate to push the die on the buffer conveying device to the vibrating device.
According to a preferred technical scheme, the mould pushing device comprises a mould pushing platform and a mould pushing baffle, wherein the mould pushing baffle is positioned on the mould pushing platform and is movably connected with the mould pushing platform, so that the mould pushing baffle can move along the mould pushing platform.
According to a preferred technical scheme, the mould pushing device further comprises a third driving assembly, and the third driving assembly is in transmission connection with the mould pushing baffle so that the third driving assembly can drive the mould pushing baffle to move along the mould pushing platform.
According to a preferred technical scheme, the blanking device comprises a bin frame body, a concrete bin, a discharge port and a discharge port inserting plate. The concrete bin is positioned on the bin frame body so that the concrete bin is positioned above the mould pushing device. The discharge port is positioned at the bottom of the concrete bin. The discharge hole plugboard is positioned at the discharge hole and is movably connected with the concrete bin so as to enable the discharge hole plugboard to close and/or open the discharge hole.
According to a preferred technical scheme, the discharge hole inserting plate comprises a transverse inserting plate and a vertical inserting plate, and the transverse inserting plate and the vertical inserting plate are movably connected with the concrete bin, so that the transverse inserting plate can move transversely, and the vertical inserting plate can move vertically.
According to a preferred technical scheme, unloader includes the direction subassembly, and the direction subassembly is located the discharge gate below, and direction subassembly and feed bin support body swing joint to make the width of direction subassembly adjust.
According to a preferred technical scheme, vibrating device includes vibration platform, vibrating motor and cylinder storage tank, and vibrating motor fixes on vibration platform to make vibrating motor can drive vibration platform vibration. The roller accommodating groove is positioned on one surface of the vibration platform supporting the mold.
According to a preferred technical scheme, the loading device comprises a lifting platform, a loading device roller and a fourth driving assembly. The loading device roller is movably connected with the lifting platform, and the fourth driving assembly is in transmission connection with the loading device roller so that the fourth driving assembly can drive the loading device roller to rotate. The lifting platform is located the vibration platform top, and loading device cylinder and cylinder storage tank match the setting, and when lifting platform reduced, loading device cylinder can the invagination, and did not bulge in vibration platform. When lift platform risees, loading device cylinder can protrusion in vibration platform.
The utility model provides a concrete prefabricated member cloth machine has following beneficial technological effect at least:
the utility model discloses a set up unloader in the top that pushes away the mould device for push away the mould device and can be with mould propelling movement to unloader below, and then realize that unloader fills the ready concrete in to the mould, pour the concrete promptly. Further, the mould pushing device is connected with the vibrating device, so that the mould filled with concrete can be conveyed to the vibrating device, and the concrete filled in the mould can be firmer by utilizing the vibrating device. And finally, after the filled concrete is vibrated and compacted, the mould on the vibrating device is transported to a loading position through a loading device. The mold filled with concrete through oscillation needs to be conveyed to a designated position by a carrying vehicle for solidification and molding, and the mold is conveyed to a loading station by a loading device to wait for loading.
Consequently this application concrete prefabricated part cloth machine only needs the operator to place the mould that will wait to fill the concrete on the ejector pad device in the course of the work, just can realize concrete placement, concrete jolt ramming and/or loading, and then improves the degree of automation in the concrete prefabricated part production process, reduces operating personnel, avoids leading to product quality different because of operating personnel operation consummate degree and/or operation precision difference to improve product quality. Specifically, the utility model discloses an improve the degree of automation in the concrete prefab production process and reduce operating personnel's quantity to 1 to 2 people by 6 to 7 people, and then greatly reduced personnel's cost, improve the efficiency of enterprise.
Furthermore, the utility model discloses unloader among the preferred technical scheme not only can adjust discharge speed through setting up horizontal picture peg and vertical picture peg, can also adjust the width of discharge gate to be applicable to and fill the concrete in the mould to different widths.
The utility model discloses switching-over device and buffering conveying platform among the preferred technical scheme have not only realized continuous production, can also provide sufficient vibration time for vibrating device, and then guarantee that the concrete of filling can the jolt ramming in the mould, improve product quality.
The utility model discloses only need the operator to prevent the mould on the ejector pad device with the mould in preferred technical scheme's precast concrete cloth machine operation process to the ejector pad device can realize the adjustment of mould position through the direction subassembly, can accurately fill concrete to the ejector pad device with guaranteeing unloader. Therefore, this preferred scheme's precast concrete cloth machine easy operation, and need not the operator and have a master know prepared rhizome of rehmannia operating skill, and then can eliminate the influence of operating personnel difference to product quality.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a three-dimensional view of a preferred embodiment concrete preform spreader of the present invention;
FIG. 2 is an assembly view of a die pushing device and a blanking device according to a preferred embodiment of the present invention;
FIG. 3 is a three-dimensional view of a preferred embodiment of the blanking unit of the present invention;
FIG. 4 is a three-dimensional view of a preferred embodiment of the present invention;
FIG. 5 is a three-dimensional view of a preferred embodiment buffer conveyor of the present invention;
fig. 6 is a three-dimensional view of a preferred embodiment reversing device of the present invention;
FIG. 7 is an assembly view of a preferred embodiment vibratory apparatus and loading apparatus of the present invention;
FIG. 8 is a three-dimensional view of a preferred embodiment vibratory apparatus of the present invention;
FIG. 9 is a three-dimensional view of a preferred embodiment loading unit of the present invention;
fig. 10 is a partial enlarged view (one) of a die pushing device and a blanking device according to a preferred embodiment of the present invention;
fig. 11 is a partial enlarged view (ii) of the die pushing device and the blanking device according to a preferred embodiment of the present invention.
In the figure: 1-a mould pushing device; 11-a mould pushing platform; 12-pushing a mould baffle; 13-a third drive assembly; 131-a third motor; 132-a third drive sprocket set; 133-a third drive chain; 14-a push mold transmission shaft; 15-pushing the mould driven shaft; 2-a blanking device; 21-a stock bin frame body; 22-concrete silo; 23-a discharge hole; 24-a discharge hole plug board; 241-transverse inserting plate; 242-vertical insert plate; 243-drive means; 25-a guide assembly; 251-a guide rail; 252-an adjustment member; 253-a guide plate; 26-a lifting device; 3-a vibration device; 31-a vibration table; 32-a vibration motor; 33-a roller receiving groove; 4-a loading device; 41-a lifting platform; 42-a loader drum; 43-a fourth drive assembly; 431-a fourth motor; 432-a fourth drive sprocket set; 44-lifting columns; 5-molding; 6-buffer conveying device; 61-buffer conveying platform; 62-a transport drum; 63-a first drive assembly; 631-a first electric machine; 632 — a first drive sprocket set; 633-a first drive chain; 7-a reversing device; 71-a reversing frame body; 72-a reversing push plate; 73-a second drive assembly; 731-a second motor; 732-a second drive sprocket set; 733 — second drive chain; 74-a reversing trolley; 75-a reversing chute; 76-a reversing device drive shaft; 77-reversing device driven shaft.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1, a concrete preform distributor according to a preferred embodiment includes a mold pushing device 1, a blanking device 2, a vibrating device 3, and a loading device 4. Wherein, unloader 2 is located and pushes away mould device 1 on, and pushes away mould device 1 and can push away mould 5 to unloader 2 below. The mould pushing device 1 is connected with the vibrating device 3, so that the mould 5 can be conveyed to the vibrating device 3 after being filled. The vibration device 3 is connected with the loading device 4, and the loading device 4 transfers and/or loads the mold 5 on the vibration device 3. Preferably, the loading device 4 conveys the mold 5 on the vibrating device 3 to the end of the turning device 4 far away from the vibrating device 3 to wait for loading.
In the preferred embodiment, the concrete spreader realizes automatic die pushing and filling by arranging the die pushing device 1 below the blanking device 2, so that a filling operator is not needed. Further, through being connected vibrating device 3 with push away mould device 1, make mould 5 after the filler can directly move to vibrating device 3 on, utilize vibrating device 3 to vibrate the concrete of the intussuseption in mould 5 compactlyly, can not only realize 3 automatic feeding of vibrating device, be about to fill mould 5 that has the concrete and carry to vibrating device 3 on, reduce and carry 3 material loading operating personnel of vibrating device, can also be favorable to controlling the material loading rate of vibrating device 3, so that the speed and/or the beat of vibrating device 3 are unanimous with the speed and/or the beat of the automatic feeding of push away mould device 1 and unloader 2, realize continuous production operation, improve production efficiency.
It should be noted that, the mechanical transmission mode is used to replace the manual carrying of the mold 5 filled with concrete, so that the vibration duration of the mold 5 filled with concrete on the vibration device 3 is the same, and it is further advantageous that each mold 5 can be sufficiently vibrated, so as to avoid the situation that the concrete in the mold 5 is not compact enough due to insufficient vibration, and improve the product quality.
Referring again to fig. 1, the concrete preform distributor further includes a buffer conveying device 6, the buffer conveying device 6 connects the mold pushing device 1 and the vibrating device 3, and the buffer conveying device 6 is used for conveying and/or buffering the filled mold 5. Preferably, the mold pushing device 1 is connected with one end of the buffer conveying device 6, and the vibration device 3 is connected with the side surface of the other end of the buffer conveying device 6. It is further preferred that the vibration device 3 and the buffer conveyor 6 are connected perpendicular to each other, i.e. the moving direction of the molds 5 on the vibration device 3 and the conveying direction of the molds 5 on the buffer conveyor 6 are perpendicular to each other.
In the preferred embodiment, the vibration device 3 is arranged at the side of the buffer conveying device 6, so that the buffer conveying device 6 can be simultaneously connected with a plurality of vibration devices 3 to adapt to the production and manufacture of different concrete prefabricated members.
It should be noted that different preforms require different vibration times during the manufacturing process. Furthermore, under the condition that the filling speed of the mold 5 is consistent, the longer the required vibration time is, the more the number of the vibration devices 3 is required to be increased in order to meet the maximum filling power of the mold pushing device 1 and the blanking device 2 and improve the utilization rate of the mold pushing device 1 and the blanking device 2 in the production process of the concrete prefabricated part. Therefore, the vibration device 3 is arranged on the side surface of the buffer conveying device 6, so that the flexibility of the concrete prefabricated part production line can be effectively improved, and the flexible production in lean production is met.
Referring to fig. 1 and 5, the buffer conveying device 6 includes a buffer conveying platform 61, a conveying roller 62 and a first driving assembly 63, wherein the conveying roller 62 is movably connected with the buffer conveying platform 61, and the conveying roller 62 protrudes from the surface of the buffer conveying platform 61 supporting the mold 5. The first driving assembly 63 is in transmission connection with the conveying roller 62, and the first driving assembly 63 can drive the conveying roller 62 to rotate.
Preferably, the first driving assembly 63 includes a first motor 631, a first transmission sprocket set 632, and a first transmission chain 633. First transmission sprocket group 632 fixed mounting is on the pivot of first motor 631 and conveying cylinder 62, and first drive chain 633 matches with first transmission sprocket group 632 to make first motor 631 drive conveying cylinder 62 through first transmission sprocket group 632 and first drive chain 633 and rotate, and then realize the removal of mould 5 on buffering conveying platform 61. Preferably, the first motor 631 is a geared motor.
Specifically, the conveying roller 62 is movably connected with the buffering conveying platform 61 through a bearing seat, and the first motor 631 drives the conveying roller 62 to rotate through the first transmission chain wheel set 632 and the first transmission chain 633.
As an alternative that can be implemented, the buffer conveyor 6 is a roller conveyor.
In the above preferred embodiment, the conveyance and/or buffering of the molds 5 is achieved by controlling the rotation state of the first motor 631. Specifically, when the first motor 631 rotates, the mold 5 on the buffer conveying platform 61 moves under the driving of the conveying roller 62; when the first motor 631 stops rotating, the moulds 5 on the buffer conveyor platform 61 are in a buffered and/or stationary state, thereby enabling the vibration means 3 to provide sufficient time for distributing and oscillating the moulds 5 filled with concrete.
Referring to fig. 1, after the mold 5 is filled with concrete, it slides onto the buffer conveying platform 61 under the pushing of the mold pushing device 1. When the first motor 631 stops rotating, the mold 5 filled with concrete slides to the buffer conveying platform 61, and pushes the previous mold 5 to slide forward, so that the molds 5 moved to the buffer conveying platform 61 approach and/or fit each other when the first motor 631 rotates. When mould 5 reaches certain length at buffering conveying platform 61, start first motor 631 for mould 5 removes to the one end that is close to vibrating device 3 on the buffering conveying platform 61, and then makes mould 5 after the filler concentrate by stage, and mould 5 after filling the concrete promptly can be laminated the gathering each other with certain quantity and be the mould section of certain length and/or quantity.
It should be noted that, when the first motor 631 rotates, the molds 5 filled with concrete slide to the buffer conveying platform 61 and then accelerate, so that the molds 5 moved to the buffer conveying platform 61 are separated from each other and distributed on the buffer conveying platform 61, and therefore, the molds 5 filled with concrete can be concentrated in sections by controlling the first motor 631, and preparation is made for intermittent feeding of the vibrating device 3.
Preferably, the length of the mold section formed by the mold 5 on the buffer conveying platform 61 is equal to the width of the mold 5 prevented by the vibration device 3, or the number of the molds 5 in the mold section is the maximum placing number of the vibration device 3, so that the maximum number of the molds 5 can be placed on the vibration device 3 at each time to fully utilize the vibration device 3.
The arrangement of the buffer conveying device 6 in the preferred embodiment can not only maximize the number of the molds 5 which are moved to the vibrating device 3 each time, but also coordinate the continuous filling link of the mold pushing device 1 and the blanking device 2 with the intermittent feeding link of the vibrating device 3.
Referring to fig. 1 and 6, a concrete preform distributor of a preferred embodiment further includes a reversing device 7, and the reversing device 7 includes a reversing frame body 71, a reversing push plate 72 and a second driving assembly 73. The reversing push plate 72 is movably connected with the reversing frame body 71, and the reversing push plate 72 is positioned above the buffer conveying device 6 and/or the vibrating device 3. The second driving component 73 is in transmission connection with the reversing push plate 72, and the second driving component 73 can drive the reversing push plate 72 to push the mold 5 on the buffer conveying device 6 to the vibrating device 3.
Referring to fig. 1 and 6, the reversing device 7 of a preferred embodiment further includes a reversing trolley 74 and a reversing chute 75, the reversing chute 75 is located on the reversing frame 71, and the reversing trolley 74 is matched with the reversing chute 75, so that the reversing trolley 74 can be embedded in the reversing chute 75, and the reversing trolley 74 can slide along the reversing chute 75. Preferably, the reversing push plate 72 is coupled to the reversing cart 74 such that the reversing cart 74 moves the reversing push plate 72. Further preferably, the reversing trolley 74 is provided with an axle, and the size of the axle is matched with the width of the reversing chute 75, so that the reversing trolley 74 is embedded in the reversing chute 75 through the axle and movably connected with the reversing frame body 71.
Referring to fig. 6, in a preferred embodiment, the second driving assembly 73 includes a second motor 731, a second transmission sprocket 732 and a second transmission chain 733, wherein the second transmission chain 733 is matched with the second transmission sprocket 732, and the second transmission chain 733 is connected with the reversing cart 74, so that the second motor 731 can drive the reversing cart 74 to slide along the reversing chute 75 through the second transmission sprocket 732 and the second transmission chain 733.
Referring to fig. 6, as a further preferred embodiment, the reversing device 7 further includes a reversing device transmission shaft 76 and a reversing device driven shaft 77, and the reversing device transmission shaft 76 and the reversing device driven shaft 77 are in transmission connection through a second transmission chain 733. Preferably, the reversing device transmission shaft 76 and the second motor 731 are located on the same side of the reversing frame body 71, and the reversing device driven shaft 77 is located on a side of the reversing frame body 71 away from the reversing device transmission shaft 76. Preferably, the reversing device drive shaft 76 and the reversing device driven shaft 77 are connected to the reversing frame body 71 through a bearing seat.
Specifically, the second motor 731 drives the transmission shaft 76 of the reversing device to rotate through a sprocket, and the transmission shaft 76 of the reversing device drives the driven shaft 77 of the reversing device to rotate through a sprocket. Further, the reversing trolley 74 is connected to a second transmission chain 733 connecting the reversing device transmission shaft 76 and the reversing device driven shaft 77, so that the reversing trolley 74 can slide along the reversing chute 75 under the pulling of the second transmission chain 733. Preferably, the second motor 731 is a reduction motor.
In the above preferred embodiment, the reversing device 7 is arranged, so that the turning movement of the molds 5 on the buffer conveying device 6 is realized, and the plurality of molds 5 can be simultaneously pushed in a manner of pushing by the reversing push plate 72, thereby greatly shortening the feeding time of the vibrating device 3 and improving the production efficiency.
Referring to fig. 2 or 4, a mold pushing apparatus 1 of a preferred embodiment includes a mold pushing platform 11 and a mold pushing baffle 12, wherein the mold pushing baffle 12 is located on the mold pushing platform 11, and the mold pushing baffle 12 is movably connected to the mold pushing platform 11, so that the mold pushing baffle 12 can move along the mold pushing platform 11. Preferably, the mold pushing device 1 further includes a third driving assembly 13, and the third driving assembly 13 is in transmission connection with the mold pushing baffle 12, so that the third driving assembly 13 can drive the mold pushing baffle 12 to move along the mold pushing platform 11.
Referring to fig. 2 or 4, as a preferred embodiment, the mold pushing platform 11 is provided with rollers, and the rollers are connected to the mold pushing platform 11 through bearing seats. Preferably, the stripper plate 12 is positioned on the roller to reduce friction between the stripper plate 12 and the stripper platform 11. Further preferably, referring to fig. 4, the mold pushing device 1 further comprises a mold pushing transmission shaft 14 and a mold pushing driven shaft 15. Preferably, the push mold transmission shaft 14 and the push mold driven shaft 15 are connected with the push mold platform 11 through a bearing seat.
As a preferred embodiment, the third driving assembly 13 includes a third motor 131, a third transmission sprocket set 132 and a third transmission chain 133. Specifically, the third motor 131 is connected to the mold pushing transmission shaft 14 through the third transmission chain wheel set 132 and the third transmission chain 133, the mold pushing transmission shaft 14 is connected to the mold pushing driven shaft 15 through the third transmission chain wheel set 132 and the third transmission chain 133, and the mold pushing baffle 12 is connected to the third transmission chain 133 connecting the mold pushing transmission shaft 14 and the mold pushing driven shaft 15, so that the third motor 131 can drive the mold pushing baffle 12 to move along the mold pushing platform 11.
It is further preferable that a travel switch is provided on the mold pushing platform 11, so that the travel switch can control the rotation state of the third motor 131 based on the position of the mold pushing baffle 12 on the mold pushing platform 11. Preferably, a front travel switch and a rear travel switch are arranged on the mold pushing platform 11, and the front travel switch and the rear travel switch are set based on the travel required by the front and the rear of the mold pushing baffle 12.
Specifically, when the mold pushing baffle 12 pushes the mold 5 to move forward, and after the mold pushing baffle 12 touches the front travel switch, the third motor 131 changes the rotation direction in the reverse direction, so that the mold pushing baffle 12 moves backward. When the die-pushing fence 12 moves backward and touches the rear travel switch, the third motor 131 changes the rotation direction, so that the die-pushing fence 12 changes the moving direction, and so on. It should be noted that when the mold-pushing baffle 12 moves backward, the operator places the mold 5 on the mold-pushing platform 11, so that when the mold-pushing baffle 12 moves forward, the operator can push the mold 5 to move below the blanking device 2. Preferably, the third motor is a 131 speed reduction motor.
In the above preferred embodiment, the mold pushing device 1 realizes automatic mold pushing, that is, the mold 5 can move under the blanking device 2 under the pushing of the mold pushing device 1. Make the operator only need with mould 5 put to push away on the mould platform 11 can, can effectively reduce operator's the operation degree of difficulty, reduce operator's working strength. On the other hand, push away mould device 1 and replace artifical mould that pushes away for it is more stable to push away mould speed, and then can effectively avoid manual mould speed of pushing away to differ, influences product quality. It should be noted that the concrete is liable to overflow from the mold 5 when the mold is pushed too slowly, and the mold 5 cannot be filled with the concrete when the mold is pushed too quickly.
Referring to fig. 3, the discharging device 2 includes a silo body 21, a concrete silo 22, a discharging port 23, and a discharging port insert plate 24. The concrete silo 22 is positioned on the silo frame 21 such that the concrete silo 22 is positioned above the mould-pushing device 1. The discharge port 23 is located at the bottom of the concrete silo 22. The discharge port inserting plate 24 is positioned at the discharge port 23, and the discharge port inserting plate 24 is movably connected with the concrete bin 22, so that the discharge port inserting plate 24 can close and/or open the discharge port 23.
Referring again to fig. 3, the discharge hole insertion plate 24 includes a horizontal insertion plate 241 and a vertical insertion plate 242, and both the horizontal insertion plate 241 and the vertical insertion plate 242 are movably connected to the concrete silo 22, so that the horizontal insertion plate 241 can move horizontally and the vertical insertion plate 242 can move vertically.
Preferably, the spout plug 24 further comprises a driving means 243. Preferably, the driving device 243 is in transmission connection with the vertical inserting plate 242, so that the driving device 243 can drive the vertical inserting plate 242 to move up and down to adjust the height of the discharging hole 23. Preferably, the bottom of the concrete silo 22 is an inclined plane.
When the vertical insert plate 242 moves downward and comes into contact with the inclined bottom surface of the concrete silo 22, the discharge hole 23 is closed. When the vertical insertion plate 242 moves upward, the vertical insertion plate 242 is separated from the bottom inclined plane of the concrete silo 22 and forms the discharge hole 23, i.e., the discharge hole 23 is opened. The height of the discharging hole 23 can be adjusted by adjusting the position of the vertical insertion plate 242. Specifically, the driving device 243 drives the vertical inserting plate 242 to move upwards, the height of the discharging port 23 is increased, and the discharging speed is faster when the discharging port 23 is larger; when the driving device 243 drives the vertical inserting plate 242 to move downwards, the height of the discharging hole 23 is reduced, and the discharging speed is slower.
Referring again to fig. 3, the upper edge of the lateral insert plate 241 is overlapped with the vertical insert plate 242, and the lower edge of the lateral insert plate 241 is in contact with the inclined plane of the bottom of the concrete silo 22. Specifically, when the transverse insert plate 241 is pushed inward, the width of the discharging hole 23 is reduced, and when the transverse insert plate 241 is pulled outward, the width of the discharging hole 23 is increased.
In the above preferred embodiment, the height and width of the discharging port 23 are adjusted by the transverse inserting plate 241 and the vertical inserting plate 242, so that the discharging width and the discharging rate of the discharging port 23 can be adjusted to adapt to the filling materials of different molds 5. It should be noted that when the width of the discharge port 23 is too large, concrete is easy to overflow and leak when the concrete is filled; when the width of the discharge port 23 is too small, it is not favorable for the concrete to fill the mold 5.
Referring to fig. 3 and 10, the discharging device 2 includes a guide assembly 25, the guide assembly 25 is located below the discharging hole 23, and the guide assembly 25 is movably connected with the bin frame body 21 so that the width of the guide assembly 25 can be adjusted.
Referring to fig. 3 or 10, the guide assembly 25 includes guide rails 251, a regulating member 252, and a guide plate 253, the guide rails 251 are located at both left and right sides of the blanking apparatus 2, and the left guide rail 251 is disposed in parallel with the right guide rail 251 so that the mold 5 can be moved along the guide rails 251 to below the blanking apparatus 2. The guide rails 251 are movably connected with the bin body 21 through an adjusting member 252, so that the distance between the two guide rails 251 can be adjusted.
Preferably, the adjusting member 252 includes a sleeve fixed on the bin frame body 21, an adjusting rod vertically connected with the guide rail 251, and a locking bolt. Preferably, the inner diameter of the sleeve is larger than the diameter of the adjustment rod, so that the adjustment rod can slide along the sleeve. Further preferably, the sleeve is provided with a threaded hole, the threaded hole is matched with the locking bolt, and the threaded hole penetrates through the wall of the sleeve, so that the locking bolt can penetrate through the threaded hole to lock the adjusting rod in the sleeve. It is further preferable that the guide plate 253 is located at one end of the guide rail 251 near the stripper plate 12, and the guide plate 253 is opened to the outside of the guide rail 251 along the length direction of the guide rail 251.
In the preferred embodiment, the guide assembly 25 is arranged to enable the mold 5 to move along the guide assembly 25 under the pushing of the mold pushing device 1, so that the mold 5 can be aligned with the discharge port 23 when reaching the lower part of the blanking device 2, and the concrete filling precision is improved.
Referring to fig. 3 and 11, the blanking device 2 in a preferred embodiment further comprises a lifting device 26, so that the height of the blanking device 2 can be adjusted by means of the lifting device 26. Specifically, the height of the blanking device 2 is adjusted based on the thickness of the mold 5, specifically, the bottom of the blanking device 2 is consistent with the height of the mold 5, and the excess concrete in the former mold 5 is scraped into the mold 5 behind the former mold.
Preferably, the lifting device 26 is a height lift. As a practical alternative, the lifting device 26 may also be a pneumatic cylinder and/or a hydraulic lever.
In the preferred embodiment described above, the lifting device 26 enables the blanking device 2 to be adapted to the production of concrete pre-forms of different thicknesses.
Referring to fig. 1 and 8, the vibration device 3 includes a vibration platform 31, a vibration motor 32, and a drum accommodating groove 33, and the vibration motor 32 is fixed on the vibration platform 31 so that the vibration motor 32 can drive the vibration platform 31 to vibrate. Preferably, the roller receiving groove 33 is located at a side of the vibration table 31 supporting the mold 5.
Referring to fig. 7 and 9, the truck-loading device 4 includes a lifting platform 41, a truck-loading device drum 42, and a fourth driving assembly 43. The loading device roller 42 is movably connected with the lifting platform 41, and the fourth driving component 43 is in transmission connection with the loading device roller 42, so that the fourth driving component 43 can drive the loading device roller 42 to rotate.
Referring to fig. 1 and 7, the lifting platform 41 is located above the vibration platform 31, and the loading device roller 42 is arranged in a manner of being matched with the roller accommodating groove 33, when the lifting platform 41 is lowered, the loading device roller 42 can be sunken in the vibration platform 31 and does not protrude out of the vibration platform 31, and when the lifting platform 41 is raised, the loading device roller 42 can protrude out of the vibration platform 31. Preferably, the depth of the solute channel 33 is greater than the diameter of the loader drum 42.
As a preferred embodiment, the fourth driving assembly 43 includes a fourth motor 431, a fourth transmission chain wheel set 432 and a fourth transmission chain, and the truck-loading device roller 42 is in transmission connection with the fourth motor 431 through the fourth transmission chain wheel set 432 and the fourth transmission chain, so that the fourth motor 431 can drive the truck-loading device roller 42 to rotate to realize the transportation of the mold 5 on the truck-loading device roller 42. Preferably, the fourth motor is a 431-bit speed reduction motor.
Preferably, the loading device 4 further includes a lifting column 44, and the lifting column 44 supports the lifting platform 41 to move up and/or down. Preferably, the lifting column 44 is a lifting mechanism, such as: air cylinder, pneumatic cylinder.
As a preferred embodiment, the concrete preform distributor further comprises a controller, and the controller is connected with the mold pushing device 1, the blanking device 2, the vibrating device 3 and the loading device 4, so that the controller can coordinately control the mold pushing device 1, the blanking device 2, the vibrating device 3 and the loading device 4, so as to realize the coordinated operation of each part in the concrete preform distributor, and further achieve the purpose of improving the work efficiency of the concrete preform distributor through continuous operation.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. A concrete prefabricated member distributing machine is characterized by comprising a mold pushing device (1), a blanking device (2), a vibrating device (3) and a loading device (4),
the blanking device (2) is positioned on the die pushing device (1), and the die pushing device (1) can push a die (5) to the position below the blanking device (2);
the die pushing device (1) is connected with the vibrating device (3) so that the die (5) can be conveyed to the vibrating device (3) after being filled with the filler;
the vibration device (3) is connected with the loading device (4), and the loading device (4) transfers and/or loads the mold (5) on the vibration device (3).
2. A distributor for concrete pre-forms, according to claim 1, characterized in that it further comprises a buffer conveyor (6), said buffer conveyor (6) connecting said mould-pushing device (1) with said vibrating device (3), and said buffer conveyor (6) being used to convey and/or buffer said moulds (5) after filling.
3. A distributor for concrete precast elements according to claim 2, characterized in that said buffer conveyor (6) comprises a buffer conveyor platform (61), a conveyor roller (62) and a first driving assembly (63), said conveyor roller (62) is movably connected with said buffer conveyor platform (61), and said conveyor roller (62) protrudes from the surface of said buffer conveyor platform (61) supporting said mould (5);
the first driving assembly (63) is in transmission connection with the conveying roller (62), and the first driving assembly (63) can drive the conveying roller (62) to rotate.
4. Concrete preform distributor according to any one of claims 1 to 3, characterized in that it further comprises a reversing device (7), said reversing device (7) comprising a reversing frame (71) and a reversing push plate (72) and a second drive assembly (73),
the reversing push plate (72) is movably connected with the reversing frame body (71), and the reversing push plate (72) is positioned above the buffer conveying device (6) and/or the vibrating device (3);
the second driving component (73) is in transmission connection with the reversing push plate (72), and the second driving component (73) can drive the reversing push plate (72) to push the die (5) on the buffer conveying device (6) to the vibrating device (3).
5. A concrete preform distributor according to claim 1, characterized in that the ejector device (1) comprises an ejector platform (11), an ejector baffle (12), the ejector baffle (12) being located on the ejector platform (11), and the ejector baffle (12) being movably connected to the ejector platform (11) so that the ejector baffle (12) can move along the ejector platform (11).
6. A distributor for concrete pre-forms, according to claim 5, characterized in that said ejector device (1) further comprises a third driving assembly (13), said third driving assembly (13) being in transmission connection with said ejector blind (12) so that said third driving assembly (13) can move said ejector blind (12) along said ejector platform (11).
7. A distributor for concrete pre-forms, according to claim 1, characterized in that said blanking device (2) comprises a silo frame (21), a concrete silo (22), a discharge (23) and a discharge insert (24),
the concrete bin (22) is positioned on the bin frame body (21) so that the concrete bin (22) is positioned above the mould pushing device (1);
the discharge hole (23) is positioned at the bottom of the concrete bin (22);
the discharge hole inserting plate (24) is located at the discharge hole (23), and the discharge hole inserting plate (24) is movably connected with the concrete bin (22) so that the discharge hole inserting plate (24) can be closed and/or opened to the discharge hole (23).
8. Concrete preform distributor according to claim 7, characterized in that said discharge gate insert plate (24) comprises a transverse insert plate (241) and a vertical insert plate (242), both said transverse insert plate (241) and said vertical insert plate (242) being movably connected to said concrete silo (22) so as to enable said transverse insert plate (241) to move transversely and said vertical insert plate (242) to move vertically.
9. A distributor for concrete pre-forms, according to claim 7, characterized in that said blanking device (2) comprises a guide assembly (25), said guide assembly (25) being located below said discharge mouth (23), and said guide assembly (25) being movably connected to said silo frame (21) so as to enable the width of said guide assembly (25) to be adjusted.
10. A concrete preform distributor as claimed in claim 1, characterized in that said vibrating means (3) comprise a vibrating platform (31), a vibrating motor (32) and a roller housing (33), said vibrating motor (32) being fixed to said vibrating platform (31) so that said vibrating motor (32) can drive said vibrating platform (31) to vibrate;
the roller accommodating groove (33) is positioned on one surface of the vibration platform (31) supporting the mould (5);
the loading device (4) comprises a lifting platform (41), a loading device roller (42) and a fourth driving assembly (43);
the loading device roller (42) is movably connected with the lifting platform (41), and the fourth driving component (43) is in transmission connection with the loading device roller (42) so that the fourth driving component (43) can drive the loading device roller (42) to rotate;
lift platform (41) are located vibration platform (31) top, just loading device cylinder (42) with cylinder storage tank (33) match the setting, when lift platform (41) reduce, loading device cylinder (42) can the invagination and do not bulge in vibration platform (31), when lift platform (41) risees, loading device cylinder (42) can bulge in vibration platform (31).
CN201921558335.XU 2019-09-18 2019-09-18 Concrete prefabricated part material distributor Expired - Fee Related CN211074099U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110466047A (en) * 2019-09-18 2019-11-19 久石(山东)智能设备有限公司 A kind of precast concrete material distributing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110466047A (en) * 2019-09-18 2019-11-19 久石(山东)智能设备有限公司 A kind of precast concrete material distributing machine

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