CN211053091U - Automatic production line for driving axle housing - Google Patents

Abstract

An automatic production line of a driving axle housing relates to an automobile accessory production line, which comprises an automatic controller, a punching production line, a machining production line, a welding production line, a main speed reducer hole plasma processing device and a carrying robot, wherein the punching production line is a cold and hot punching shared production line and comprises a heating furnace, a first oil press with small tonnage, a film laminating machine, a second oil press with large tonnage, a cleaning device, a cooling device and a half-shell shot blasting machine, the heating furnace is arranged at the starting end of the punching production line, the first oil press and the second oil press are arranged behind the heating furnace side by side, and the first oil press and the second oil press are both provided with a first workbench and a second workbench; the laminating machines are distributed between the two hydraulic presses; the cleaning device and the cooling device are respectively arranged behind the two oil presses. The utility model discloses can improve commonality, the suitability of production line, can reduce equipment cost, reduce the energy waste, but the fast switch over mould, can effectively protect axle housing and mould, reduce the wasting of resources, do benefit to the scale production.

Description

Automatic production line for driving axle housing

Technical Field

The utility model relates to an auto-parts production line, especially a transaxle housing automation line.

Background

At present, in the production process of an automobile drive axle, a plate is firstly punched into a half axle housing, then the half axle housing is welded into a whole in a butt welding mode, then a center circular hole (namely a main speed reducer mounting hole) is machined in the corresponding position of the axle housing through plasma, and finally an oil hole and an air hole are machined. (1) The thickness of the driving axle housing material is inconsistent (8 mm-16 mm), so that the driving axle housing material is punched to form a thin plate cold stamping process and a thick plate hot stamping process, in the existing axle housing production process, in order to reduce equipment investment, the hot stamping process is generally directly adopted, the thickness of the plate material is not divided, the plate material is uniformly heated and stamped, the universality and the applicability are poor, the equipment cost is increased, and the energy waste is large. (2) The transaxle axle housing is of various (100 kinds) structures, is unfavorable for the location, just leads to in the production process each process needs the anchor clamps of location a lot of, leads to producing multiple model axle housing on a single automatic line, has just increased anchor clamps cost intangibly, extravagant factory building space. (3) The axle housing is not allowed to have process positioning holes, so the axle housing is usually manually conveyed to each procedure or conveyed by a portal frame lifting hook; the working mode has low efficiency and high danger, and is not beneficial to large-scale production. Even if the handling robot is used for carrying, due to the fact that the types of the drive axle housings are multiple and the parts are different greatly, a plurality of grippers are used for clamping workpieces of different models, and the grippers are replaced frequently according to the models of the workpieces. Therefore, the existing common production mode depends on manual carrying, manual positioning and manual assembly and disassembly, the production is carried out under the assistance of a small amount of equipment, the working process is rough, the labor intensity of workers is high, the production efficiency is low, and the modern intelligent production requirement is not met.

Disclosure of Invention

The to-be-solved technical problem of the utility model is: the automatic production line for the driving axle housing is provided, and the defects that the production line in the prior art is poor in universality and applicability, high in equipment cost, large in energy waste and not beneficial to large-scale production are overcome.

The technical scheme for solving the technical problems is as follows: a kind of drive axle housing automatic production line, including automatic controller, stamping line, machining line, welding line, main reducer hole plasma processing unit and transfer robot connected with automatic controller separately, the said welding line includes the welding robot, the said transfer robot includes the transfer robot body, the said stamping line is the production line that cold stamping, hot stamping share, including heating furnace, first hydraulic press of the small-tonnage, laminating machine, second hydraulic press of the large-tonnage, cleaning device, cooling device, half shell shot-blasting machine, the said heating furnace is installed in the initiating terminal of the stamping line, first hydraulic press and second hydraulic press are installed after the heating furnace side by side, the first hydraulic press, second hydraulic press have first work station and second work station; the laminating machine is distributed on one side between the two hydraulic presses; the cleaning device and the cooling device are respectively arranged behind the two hydraulic machines, and the half-shell shot blasting machine is arranged behind the cleaning device and the cooling device.

The utility model discloses a further technical scheme is: also mounted in the cooling device is a ring conduit, which is connected to the washing device.

The utility model discloses a further technical scheme is: the welding production line also comprises an automatic welding positioning device, the automatic welding positioning device comprises a base device, longitudinal positioning devices and automatic centering devices, and the longitudinal positioning devices are provided with two sets and are respectively arranged on the left side and the right side of the base device; the automatic centering device is arranged in the middle of the base device and is connected with the middle of the workpiece in a positioning way; the longitudinal positioning device comprises a screw rod transmission mechanism and an end axis centering mechanism, the screw rod transmission mechanism is installed on the base device, the end axis centering mechanism is installed on the output end of the screw rod transmission mechanism, and the end axis centering mechanism is respectively connected with the left end and the right end of the workpiece in a positioning mode.

The utility model discloses a further technical scheme is again: the screw rod transmission mechanism comprises a servo motor I, a screw rod I, a connecting rod I, an end axis centering mechanism supporting seat and a guide rail I; the servo motor I is installed on the base device through a servo motor I installation seat, the screw rod I is supported on the base device through a bearing seat I, and one end of the screw rod I is connected with an output shaft of the servo motor I; the connecting rod I is in a shape of a Chinese character 'ji', one end of the connecting rod I is connected with the other end of the screw rod I through threads, the other end of the connecting rod I is connected with one side plane of the end axis centering mechanism supporting seat, and the other side plane of the end axis centering mechanism supporting seat is connected with the guide rail I through the sliding block I; the guide rail I is arranged on the base device; and the end axis centering mechanism is fixedly arranged on the end axis centering mechanism supporting seat.

The utility model discloses a still further technical scheme is that end axis centering mechanism include step round pin base, press from both sides and grab cylinder I, press from both sides and grab I, step round pin, Y clamp block, step round pin base be "L" piece, with slider I homonymy fastening on end axis centering mechanism supporting seat, the end processing of being used for installing the step round pin of this step round pin base has the flat counter bore of direction, the threaded hole is processed in the middle of the bottom of the flat counter bore of this direction, press from both sides and grab cylinder I base and install on step round pin base, press from both sides and grab cylinder I and install on press from both sides and grab cylinder I base, press from both sides the output of grabbing cylinder I and be connected with a pair of opposite clamp I respectively, this clamp I is "L" piece ", Y clamp block install on the medial surface of press from both sides and grab I, and the medial surface of Y clamp block cooperatees with the both ends of work piece, step round pin one end be the ladder cylindric, the other end of step round pin has the flat position of direction that cooperatees with the counter bore of step round pin base, and the bolt hole is equipped with the bolt hole through the step round pin connection.

The utility model discloses a still further technical scheme is that the automatic centering device includes servo motor II, driven slide, servo motor II erection support, the hinge mechanism, initiative slide, connecting block II, guide rail III, lead screw II, slider III, the gyro wheel support, the gyro wheel, servo motor II installs on servo motor II erection support, bearing frame II are "L" piece, install respectively on the base device, lead screw II passes through bearing frame II and is connected with the output shaft of servo motor II, connecting block II be "L" piece, one end of connecting block II is connected with lead screw II through the screw thread, the other end of connecting block II fastens on initiative slide, driven slide are connected with the guide rail III through the slider III respectively, guide rail III fastens on the base device, the front end of hinge mechanism is connected with initiative slide, the end of hinge mechanism is connected with driven slide, the middle hinge point of hinge mechanism fastens on the base device, install respectively on initiative slide, driven slide, the gyro wheel support is used for the gyro wheel fastening has the laser emitter to pass through the gyro wheel on the support of adjusting, whether the laser emitter is used for on the gyro wheel.

The utility model discloses a further technical scheme is: the automatic welding and positioning device for the automobile drive axle housing further comprises an auxiliary clamping device, wherein the auxiliary clamping device comprises an auxiliary cylinder mounting bracket, an auxiliary cylinder, a guide rail II, a sliding table, a clamping cylinder II bracket, a clamping cylinder II and a clamping cylinder II; the auxiliary cylinder mounting bracket is fastened on the inner side surface of the base device; the guide rail II is arranged on the inner side surface of the base device; the bottom surface of the sliding table is connected with a guide rail II through a sliding block II, the upper surface of the sliding table is connected with a bracket of a clamping cylinder II, and the side end surface of the sliding table is connected with the output end of an auxiliary cylinder; the clamping cylinder II is arranged on a bracket of the clamping cylinder II, and the output end of the clamping cylinder II is connected with the clamping cylinder II; four limiting blocks for limiting the stroke of the sliding table are further mounted on the inner side face of the base device, and buffering blocks are further mounted on the four limiting blocks respectively.

The utility model discloses a further technical scheme is: the main speed reducer hole plasma processing device comprises a plasma cutting robot and an automatic waste disassembling device, wherein the automatic waste disassembling device comprises a transverse lifting device, a lifting connecting device and a discharging device, and the discharging device comprises a cylinder base, two cylinders, a pull rod and two discharging blocks; the cylinder base comprises a base support, a cylinder support I and a cylinder support II, the transverse lifting device is fixed above the workbench, the upper end of the lifting connecting device is fixedly connected with the lower end of the transverse lifting device, and the lower end of the lifting connecting device is fixedly connected with two side faces of the base support; the air cylinder support I is respectively connected to two ends of the base support, the air cylinder support II is installed in the middle of the base support, the two air cylinders are oppositely fixed on the air cylinder base, and the two air cylinders are respectively connected with two ends of the air cylinder support II; the bottom of the base support is provided with a guide rail IV, the guide rail IV is connected with two slide blocks IV in a sliding manner, and the bottoms of the two slide blocks IV are respectively fixedly connected with the tops of two opposite discharging blocks through slide block mounting seats; the pull rod is a J-shaped rod, the extending ends of the two cylinders are respectively hinged with one end of the pull rod, and the other end of the pull rod is hinged with the sliding block mounting seat; the discharging block is provided with a vertical section for compressing the inner hole wall of the workpiece, a bending section which is integrally connected with the bottom of the vertical section and extends outwards and is used for bearing workpiece waste, and an inductor I is further mounted at the lower end of the vertical section of the discharging block.

The utility model discloses a further technical scheme is: the carrying robot further comprises a driving axle housing gripper device, the driving axle housing gripper device comprises a clamping device, the clamping device comprises a clamping cylinder, a clamping claw, a cross beam, a clamping cylinder base and an anti-skid device, the output end of the clamping cylinder is connected with the clamping claw, and the cross beam is connected with the carrying robot body through a flange plate arranged on the cross beam; the clamping cylinder base is fixedly connected to the cross beam; the clamping cylinder is fastened at the bottom of the clamping cylinder base, and the clamping claw is arranged at the output end of the clamping cylinder; the anti-skid device is arranged on the clamping surface at the inner side of the clamping claw; antiskid for processing the slipmat that has the counter sink, this slipmat is installed on pressing from both sides the inboard of grabbing tight face through the fastener that is located the counter sink, and the working end face of slipmat colludes the terminal surface looks parallel and level with pressing from both sides the end of grabbing, terminal hook length K =15 ~ 20 mm.

The technical scheme of the utility model is that the clamping device comprises a laser support, a laser emitter used for sensing whether a workpiece exists, and a sensor II used for sensing whether the workpiece is clamped, wherein the laser support is an L block and is fastened at the bottom of the cross beam, the laser emitter is arranged on the laser support, and the sensor II is arranged on the inner clamping surface of the clamping claw.

Owing to adopt above-mentioned structure, the utility model discloses a transaxle housing automation line compares with prior art, has following beneficial effect:

1. can improve the universality and the applicability of the production line

Because the utility model discloses a production line that stamping line is cold stamping, hot stamping sharing can select cold stamping or hot stamping according to sheet material thickness needs in a flexible way, effectively avoids the limitation because of the too thick unable cold stamping processing of material, and perhaps thick and thin material all adopts the energy waste that hot stamping caused, can effectively improve the commonality, the suitability of production line.

2. Can reduce equipment cost and energy waste

The utility model discloses a punching production line includes heating furnace, the first oil press of small-tonnage, the second oil press of large-tonnage, laminating machine, belt cleaning device, cooling device, half shell shot-blasting machine. Firstly, in order to meet line body beats, the utility model selects presses with different tonnages simultaneously to adapt to the punching of various sheet materials (when the cold punching sheet material is thinner, a first oil press with small tonnage can be selected, when the sheet material is thicker, a second oil press with large tonnage can be selected; the press tonnage is different, the equipment cost is effectively reduced, meanwhile, the stamping mode and the press tonnage can be flexibly selected according to the thickness of the plate, and the energy consumption is effectively reduced.

3. Fast switching mould

Because the utility model discloses a first hydraulic press, second hydraulic press all are provided with two workstations, and the configuration of two workstations can make the mould switch accomplish outside the hydraulic press, transfers the mould installation time to the production time of preceding part, and it can to only need to open into the hydraulic press and lock the mould with the workstation of adorning next production product mould when the product switches. When the current part is produced, a first working table of a related oil press is in use and is positioned in a working area, a second working table is positioned outside the working area, at the moment, a die of the next part to be produced is hung on the second working table of the corresponding oil press, and when the current part is produced, the first working table is driven away from the working area along a track; simultaneously, a second working table (provided with a die for producing the next part) enters the oil press to start the stamping of the next part; at the moment, the mould on the first working table outside the working area can be disassembled, and then the mould of the next part to be produced is replaced. The reciprocating die change realizes the function of quickly switching the die, can greatly reduce the waiting time of an automatic line during die change, and solves the bottleneck problem of long die change time of the traditional punching production line.

4. Can effectively protect axle housing and mould

The utility model discloses stamping line covers film and oil mould in the outer surface including the laminating machine before the cold stamping, can protect axle housing and mould, prevents that the work surface from extruding the scratch, effectively prolongs the life of mould simultaneously.

5. Can reduce resource waste

The utility model discloses still install in cooling device and be used for the ring conduit, this ring conduit is connected to belt cleaning device, and the accessible absorbs the cooling device heat and heats or the washing liquid that keeps warm when belt cleaning device is out of work, still can effectively cool down to cooling device simultaneously, consequently, the utility model discloses but make full use of resource reduces the wasting of resources, reduces and washs station heating time before the work.

6. Effectively solves the problem of positioning the axle housing without fabrication holes

The utility model discloses automatic weld positioning device on the welding production line is including automatic centering device, and this automatic centering device makes axle housing circular arc atress balanced back automatic centering through the middle circular arc of two rollers compaction axle housings, has effectively solved the no fabrication hole location problem of axle housing.

7. Is beneficial to large-scale production

The utility model discloses automatic weld positioner on welding production line includes base device, longitudinal positioning device, automatic centering device, and wherein automatic centering device makes the axle housing centering through the convex closure surface of circular arc in the middle of the extrusion axle housing, can guarantee that the middle circular arc center of various axle housings is located same position all the time, has solved because of the variety of axle housing and can't use general location problem, consequently, the utility model discloses an one set of anchor clamps can satisfy the centering location of all axle housings, effectively improves the commonality of production line, and reduces the anchor clamps and drops into.

In addition, the longitudinal positioning device comprises a screw rod transmission mechanism and an end axis centering mechanism, the screw rod transmission mechanism is installed on the base device, the end axis centering mechanism is installed on the output end of the screw rod transmission mechanism, and the end axis centering mechanism is respectively connected with the left end and the right end of the workpiece in a positioning mode. The utility model discloses an automatic centering device and end axis are sold the step of mechanism in to, can make the unsettled location of axle housing, convenient welding, and step round pin location axle head processing has the step of different diameters moreover, and every step corresponds the different diameters of axle of location, and when the unsatisfied diameter of axle location of step round pin, the step round pin of other specifications of fast switch over is enough to satisfy the axle housing location that all kinds of diameters of axle differ. The step pin can be driven by the servo motor to move randomly, and axle housing positioning for positioning different shaft end lengths can be met.

Furthermore, the utility model discloses transfer robot's drive axle housing tongs device includes clamping device, and this clamping device grabs the cylinder including pressing from both sides, presss from both sides and grabs, the crossbeam, presss from both sides and grabs cylinder base, antiskid, and wherein press from both sides and grab and press from both sides tight axle housing through frictional force, and non-tradition has the barb tongs, and the space of opening in order to increase the tongs is left out to the barb purpose to satisfy the axle housing that presss from both sides tight all kinds of variation in size, single set tongs can satisfy the axle housing of grabbing all models.

Therefore, the utility model discloses an anchor clamps commonality is high, and it is swift convenient to switch, is favorable to the large-scale production very much.

8. High automation degree

The utility model discloses whole production line is all carried with transfer robot cooperation tongs, and degree of automation is high, reduces the input of cost of labor, reduces workman intensity of labour, improves production efficiency and production safety, increases the performance of enterprises.

9. High production efficiency and low labor cost

The utility model discloses a production line only needs 3 workman auxiliary production for automatic production line, for traditional production mode, not only can effectively improve production efficiency, the cost of labor that can also significantly reduce simultaneously.

The technical features of the present invention will be further described with reference to the drawings and the embodiments.

Drawings

FIG. 1: the utility model discloses a plane layout of an automatic production line of a driving axle housing,

FIG. 2: example a front view of the automated weld positioning apparatus,

FIG. 3: in the rear view of figure 2 of the drawings,

FIG. 4: embodiment one said automatic welding positioning device perspective;

FIG. 5: embodiment one structural schematic view of the longitudinal positioning device,

FIG. 6: example a schematic view of the end axis centering mechanism,

FIG. 7: embodiment one structural schematic diagram of the step pin base,

FIG. 8: embodiment one a front view of the step pin,

FIG. 9: the left-hand side view of figure 8,

FIG. 10: the top cross-sectional view of figure 8,

FIG. 11: example a front view of the assembly of the base unit with the automatic centering device,

FIG. 12: in the rear view of figure 11 of the drawings,

FIG. 13: the left-hand side view of figure 11,

FIG. 14: the cross-sectional view a-a of figure 12,

FIG. 15: embodiment one the base device with automatic centering device assembly perspective;

FIG. 16: embodiment one perspective view of the auxiliary clamp device;

FIG. 17: embodiment a structural schematic diagram of the automatic waste disassembling device,

FIG. 18: embodiment one is a structural schematic diagram of the discharging device,

FIG. 19: example a schematic view of the assembly of pre-tensioned waste material by the automatic waste material disassembling device,

FIG. 20: embodiment a structural schematic diagram of the driving axle housing gripper,

FIG. 21: example a schematic view of the structure of the pinch grip,

FIG. 22: a schematic view of the structure of a workpiece after being stamped and formed in a stamping line,

FIG. 23: a schematic structural diagram of a workpiece with a groove milled in a machining production line,

FIG. 24: a schematic structural diagram of a pre-assembled workpiece in a welding production line,

FIG. 25: a schematic view of the structure of a workpiece after assembly welding in a welding line,

FIG. 26: a schematic structural diagram of a workpiece after a main reducer mounting hole is cut in a main reducer hole plasma processing procedure,

in the above drawings, the respective reference numerals are explained as follows:

1-a stamping production line, 11-a heating furnace, 111-a feed inlet I, 12-a first oil press, 13-a film laminating machine, 131-a feed inlet II, 14-a second oil press, 15-a film removing station, 16-a cleaning device, 17-a cooling device, 171-an annular pipeline and 18-a half shell shot blasting machine;

2-machining production line, 21-transmission chain I, 22-numerical control machine I, 23-numerical control machine II, 24-numerical control machine III, 25-numerical control machine IV, 26-numerical control machine V,

3-welding production line, 31-welding robot,

32-an automatic welding and positioning device,

321-a base device, wherein the base device,

322-a longitudinal positioning device for the positioning of the device,

3221-screw rod transmission mechanism, 32211-servo motors I, 32212-screw rod I, 32213-connecting rod I,

32214-end axis centering mechanism support seat, 32215-guide rail I, 32216-bearing seat I,

32217-mounting seat for servo motor I, 32218-sliding block I,

3222-end axis centering mechanism, 32221-step pin base, 322211-guide flat counter bore, 322212-threaded hole,

32222-base of the clamping cylinder I, 32223-clamping cylinder I, 32225-clamping cylinder I,

32226-step pin, 322261-guide flat, 322262-bolt hole, 32227-Y clamp block,

323-automatic centering device, 3231-servo motor II, 3232-driven sliding table,

3233-mounting support of servo motor II, 3234-hinge mechanism, 3235-active sliding table, 3236-connecting block II,

3237-guide rail III, 3238-screw rod II, 3239-bearing seat II, 32310-slide block III, 32311-roller support,

32312-roller, 32313-laser emitter,

324-auxiliary clamping device, 3241-auxiliary cylinder mounting bracket, 3242-auxiliary cylinder, 3243-limiting block,

3244-a buffer block, 3245-a guide rail II, 3246-a sliding table, 3247-a clamping cylinder II bracket,

3248-clamping cylinder II, 3249-clamping cylinder II, 32410-sliding block II,

4-a main speed reducer hole plasma processing device,

41-a plasma cutting robot,

42-automatic waste disassembling device, 421-transverse hoisting device, 422-lifting connecting device,

423-discharge device, 4231-cylinder support II, 4232-cylinder, 4233-pull rod, 4234-cylinder support I,

4235-a base support, 4236-a guide rail IV, 4237-a slide block IV, 4238-a slide block mounting seat,

4239-a discharging block, 42391-a vertical section, 42392-a bending section, 42310-an inductor I,

43-the transmission chain II is arranged,

5-the carrying robot carries out the conveying operation,

501-transfer robots a, 502-transfer robots B, 503-transfer robots C, 504-transfer robots D, 505-transfer robots E, 506-transfer robots F,

51-transaxle case gripper, 511-clamp, 5111-beam, 5112-flange,

5113-clamping cylinder base, 5114-clamping cylinder, 5115-clamping claw, 51151-end hook,

5116-laser holder, 5117-laser emitter, 5118-anti-skid device, 51181-counter sink,

5119-the inductor ii is used,

6-shot blasting, punching, nut welding and code carving station,

7-workpiece, 71-groove, 72-welding line, 73-main reducer mounting hole.

Detailed Description

Example one

The utility model provides a transaxle case automation line, includes automatic control, the punching production line 1, the machining production line 2, the welding production line 3, main reducer hole plasma processingequipment 4 and transfer robot 5 that are connected with automatic control respectively, wherein:

the stamping production line 1 is a common production line for cold stamping and hot stamping, and comprises a heating furnace 11, a first oil press 12 with small tonnage, a film laminating machine 13, a second oil press 14 with large tonnage, a cleaning device 16, a cooling device 17 and a half-shell shot blasting machine 18, wherein the heating furnace 11 is arranged at the starting end of the stamping production line 1, the first oil press 12 and the second oil press 14 are arranged behind the heating furnace 11 side by side, the first oil press 12 and the second oil press 14 are both provided with two workbenches, the first oil press 12 is a 2000t oil press, and the second oil press 14 is a 3000t oil press; the film laminating machine 13 is distributed on one side between the two hydraulic presses; the cleaning device 16 and the cooling device 17 are respectively arranged behind the two hydraulic presses, a film removing station 15 is arranged between the cleaning device 16 and the second hydraulic press 14, and the half-shell shot blasting machine 18 is arranged behind the cleaning device 16 and the cooling device 17. Also mounted in the cooling device 17 is an annular duct 171, which annular duct 171 is connected to the cleaning device 16. The specific structures of the heating furnace 11, the first oil press 12, the film coating machine 13, the second oil press 14, the cleaning device 16, the cooling device 17 and the half-shell shot blasting machine 18 are all the prior art.

The machining production line 2 comprises a transmission chain I21, and a numerical control machine I22, a numerical control machine II 23, a numerical control machine III 24, a numerical control machine IV 25 and a numerical control machine V26 which are respectively arranged on two sides of the transmission chain I21, wherein the transmission chain I21, the numerical control machine I22, the numerical control machine II 23, the numerical control machine III 24, the numerical control machine IV 25 and the numerical control machine V26 are all known technologies.

The welding production line 3 comprises a welding robot 31 and an automatic welding positioning device 32, wherein the welding robot 31 is the prior art; the automatic welding positioning device 32 comprises a base device 321, a longitudinal positioning device 322, an automatic centering device 323 and an auxiliary clamping device 324, wherein the two sets of the longitudinal positioning device 322 are respectively arranged at the left side and the right side of the base device 321; the automatic centering device 323 is arranged in the middle of the base device 321 and is connected with the middle of the workpiece in a positioning way; the longitudinal positioning device 322 comprises a screw rod transmission mechanism 3221 and an end axis centering mechanism 3222, the screw rod transmission mechanism 3221 is installed on the base device 321, the end axis centering mechanism 3222 is installed on an output end of the screw rod transmission mechanism 3221, and the end axis centering mechanism 3222 is respectively connected with the left end and the right end of the workpiece in a positioning manner.

The screw rod transmission mechanism 3221 comprises a servo motor I32211, a screw rod I32212, a connecting rod I32213, an end axis centering mechanism supporting seat 32214 and a guide rail I32215; the servo motor I32211 is mounted on the base device 321 through a servo motor I mounting seat 32217, the screw rod I32212 is supported on the base device 321 through a bearing seat I32216, and one end of the screw rod I32212 is connected with an output shaft of the servo motor I32211; the connecting rod I32213 is in a 7-shaped shape, one end of the connecting rod I32213 is in threaded connection with the other end of the screw rod I32212, the other end of the connecting rod I32213 is connected with a plane on one side of the middle mechanism supporting seat 32214 through an end axis, and the plane on the other side of the middle mechanism supporting seat 32214 through the end axis is connected with the guide rail I32215 through the sliding block I32218; the guide rail I32215 is mounted on the base device 321; the end axis centering mechanism 3222 is fixedly mounted on the end axis centering mechanism support base 32214.

The end axis centering mechanism 3222 comprises a step pin base 32221, a clamping cylinder I base 32222, a clamping cylinder I32223, a clamping cylinder I32225, a step pin 32226 and a Y-shaped clamping block 32227, wherein the step pin base 32221 is a ' L ' block and is fastened on an end axis centering mechanism support base 32214 in the same side as a slider I32218, a guide flat counterbore 322211 is machined at the end of the step pin base 32221 for mounting the step pin, a threaded hole 322212 is machined in the middle of the bottom of the guide flat 322211, the clamping cylinder I base 32222 is mounted on the step pin base 32221, the clamping cylinder I32223 is mounted on the clamping cylinder I base 32222, the output end of the clamping cylinder I32223 is connected with the pair of opposite clamping cylinders I32225 respectively, the clamping cylinder I32225 is a ' L ' block, the Y-shaped clamping block 32227 is mounted on the end face of the clamping cylinder I base 32225, the inner side end face of the Y-shaped clamping cylinder I32227 is connected with the pair of opposite clamping cylinder I32225, the clamping pin base 32225, the clamping cylinder I32225 is a ' clamp pin base 32225, the inner side face of the step pin is matched with a cylindrical bolt hole of a cylindrical pin 32226, and the step pin 6778 can be matched with other axial pin hole of the step pin when the step pin through the guide flat pin and the step pin hole of the step pin 32226, the step pin is not matched with the axial pin 32226, and the axial pin hole of the step pin 32226.

The automatic centering device 323 comprises a servo motor II 3231, a driven sliding table 3232, a servo motor II mounting support 3233, a hinge mechanism 3234, a driving sliding table 3235, a connecting block II 3236, a guide rail III 3237, a screw rod II 3238, a sliding block III 32310, a roller support 32311 and a roller 32312, wherein the servo motor II 3231 is mounted on the servo motor II mounting support 3233, the servo motor II mounting support 3233 and the bearing support II 3239 are all 'L' blocks and are respectively mounted on a base device 321, the screw rod II 3238 penetrates through the bearing support II 3239 to be connected with an output shaft of the servo motor II 3231, the connecting block II 3236 is a 'L' block, one end of the connecting block II 3236 is connected with the screw rod II 3238 through threads, the other end of the connecting block II 3236 is fastened on the driving sliding table 3235, the driving sliding table 3235 and the driven sliding table 3232 are respectively connected with the guide rail 3237 through the sliding block 32310, the guide rail 3237 is fastened on the base device 321, the front end of the connecting support 3234 and the roller support 3235 is fastened with a roller support 3234, a roller support 32311, a workpiece is mounted on the roller support 32311, and a workpiece is further mounted on a workpiece, and a workpiece is mounted on a workpiece, and a workpiece is mounted on the workpiece, and a workpiece, and.

The auxiliary clamping device 324 comprises an auxiliary cylinder mounting bracket 3241, an auxiliary cylinder 3242, a guide rail II 3245, a sliding table 3246, a clamping cylinder II bracket 3247, a clamping cylinder II 3248 and a clamping cylinder II 3249; the auxiliary cylinder mounting bracket 3241 is fastened on the inner side surface of the base device 321; the guide rail II 3245 is arranged on the inner side surface of the base device 321; the bottom surface of a sliding table 3246 is connected with a guide rail II 3245 through a sliding block II 32410, the upper surface of the sliding table 3246 is connected with a clamping cylinder II support 3247, and the side end face of the sliding table 3246 is connected with the output end of an auxiliary cylinder 3242; the clamping cylinder II 3248 is arranged on a clamping cylinder II support 3247, and the output end of the clamping cylinder II 3248 is connected with the clamping cylinder II 3249; four limit blocks 3243 for limiting the stroke of the sliding table are further mounted on the inner side surface of the base device 321, and buffer blocks 3244 are further mounted on the four limit blocks 3243 respectively.

The main speed reducer hole plasma processing device 4 comprises a plasma cutting robot 41 and an automatic waste material dismounting device 42, wherein the plasma cutting robot 41 is in the prior art; the automatic waste disassembling device 42 comprises a transverse lifting device 421, a lifting connecting device 422 and a discharging device 423, wherein the discharging device 423 comprises a cylinder base, two cylinders 4232, a pull rod 4233 and two discharging blocks 4239; the cylinder base comprises a base support 4235, a cylinder support I4234 and a cylinder support II 4231, the transverse lifting device 421 is fixed above the workbench, the upper end of the lifting connecting device 422 is fixedly connected with the lower end of the transverse lifting device 421, and the lower end of the lifting connecting device 422 is fixedly connected with two side faces of the base support 4235; the cylinder support I4234 is respectively connected to two ends of a base support 4235, a cylinder support II 4231 is arranged in the middle of the base support 4235, the two cylinders 4232 are oppositely fixed on the cylinder base, and the two cylinders 4232 are respectively connected with two ends of the cylinder support II 4231; a guide rail IV 4236 is installed at the bottom of the base support 4235, two sliding blocks IV 4237 are connected to the guide rail IV 4236 in a sliding mode, and the bottoms of the two sliding blocks IV 4237 are fixedly connected with the tops of the two opposite discharging blocks 4239 through sliding block mounting seats 4238 respectively; the pull rod 4233 is a J-shaped rod, the extending ends of the two cylinders 4232 are respectively hinged with one end of the pull rod 4233, and the other end of the pull rod 4233 is hinged with the sliding block mounting seat 4238; the discharging block 4239 is provided with a vertical section 42391 for pressing the inner hole wall of a workpiece, a bending section 42392 integrally connected to the bottom of the vertical section and extending outwards for bearing workpiece waste, and an inductor I42310 is further mounted at the lower end of the vertical section of the discharging block 4239.

The conveying robot 5 comprises a conveying robot A501, a conveying robot B502, a conveying robot C503, a conveying robot D504, a conveying robot E505 and a conveying robot F505, each conveying robot comprises a conveying robot body and a driving gripper axle housing device 51, the conveying robot body is in a known technology, the driving gripper axle housing device comprises a clamping device 511, the clamping device 511 comprises a gripper cylinder 5114, a gripper 5115, a cross beam 5111, a gripper cylinder base 5113, an anti-skid device 5118, a laser bracket 5116, a laser emitter 5117 for sensing whether a workpiece exists or not, a sensor II 5119 for sensing whether the workpiece is clamped or not is arranged, the output end of the gripper cylinder 5114 is connected with the gripper 5115, the cross beam 5111 is connected with the conveying robot body through a flange 5112 arranged on the cross beam 5111, the gripper cylinder base 5113 is fixedly connected with the cross beam 5111, the gripper cylinder 5114 is fastened to the bottom of the gripper cylinder base 13, the anti-skid pad 5116 is arranged on the inner side of the gripper cylinder base 5115, the anti-skid pad 5116, the anti-skid pad is arranged on the inner side of the gripper cylinder 5115, the anti-skid pad 5116, the anti-skid pad 5116 is arranged on the inner side face of the anti-skid-clamp face of the anti-skid pad 5117, the anti-skid pad.

The utility model discloses still be provided with the peening at the back at main reducer hole plasma processing device 4, punch a hole, weld the nut, carve sign indicating number station 6, carry out the peening on this station respectively, punch a hole, weld the nut, carve a sign indicating number process.

The utility model discloses a work flow as follows:

1. stamping production line

(1) Hot stamping: the workpiece plate is conveyed into the heating furnace 11 from the feeding port I111, the heating furnace 11 rapidly heats the workpiece plate to 800 ℃, the conveying robot A501 conveys the workpiece plate into a die of the first oil press 12 for stamping and forming, the stamped and formed workpiece is shown in FIG. 22, and the conveying robot B502 places the half shell subjected to thermoforming into a die of the second oil press 14 for reshaping. The robot C503 carries the formed half-bridge shell to the cooling device 17 for air cooling, the valve seat of the annular pipeline 171 is opened, and the cleaning liquid in the cleaning device 16 takes away the heat in the cooling device 17 through the annular pipeline 171 to heat or keep warm the cleaning liquid.

(2) Cold stamping: the workpiece plate is conveyed to the film laminating machine 13 from the feeding hole II 131, an oil film and a thin film are coated on the surface of the workpiece plate, then the workpiece plate is conveyed to a die of the first oil press 12 or a die of the second oil press 14 by the robot B502 (the tonnage of the machine tool is selected according to the thickness requirement of the plate) to be punched and formed, if the workpiece plate is formed on the die of the first oil press 12, the machine of the second oil press 14 does not work, a slide block of the second oil press rises to the highest point and is only used for placing an axle housing transition placing tool, the axle housing which is cold-punched on the die of the first oil press is placed on the axle housing transition placing tool of the second oil press by the conveying robot B502, and the axle housing is convenient to be grabbed and lifted by the conveying. The robot C503 carries the formed half-bridge shell to the film removing station 15, and the surface film is manually removed; the robot C503 carries the half-bridge shell with the film removed to the cleaning device 16 for degreasing and cleaning, the cleaning liquid needs to be heated to 80 ℃ before cleaning, and the valve of the annular pipeline 171 is closed to prevent the cleaning liquid from circulating to the cooling device 17 for heat dissipation; if the previous model axle housing is hot stamped, the cleaning fluid is already heated by the cooling device 17, and only the constant temperature needs to be maintained at this time. And the conveying robot D504 conveys the cleaned or cooled half-bridge shell to the shot blasting machine 18, and performs shot blasting and oxidation layer removing treatment on the surface of the workpiece.

2. Machining production line

The carrying robot D504 carries the half-bridge shell after shot blasting treatment to a transmission chain and conveys the half-bridge shell into a numerical control machine tool to mill the groove 71, and the workpiece after milling the groove is as shown in fig. 23.

3. Welding production line

After the two half-bridge shells are conveyed to a pre-assembly station by the conveying robot E505 to be pre-assembled, a pre-assembled workpiece is conveyed to the middle of a roller of the automatic welding positioning device as shown in FIG. 24; the clamping state is kept, the laser emitter senses that a workpiece exists, signals are transmitted continuously, the servo motor I drives the longitudinal positioning devices at the two ends to move for corresponding distances towards the middle respectively, the step pin correspondingly positions the inner diameter of the axle housing half shaft and extends into the half shaft, the longitudinal position of the drive axle housing is limited, and the longitudinal axis of the drive axle housing is centered. The servo motor II drives the driving sliding table to move towards the axle housing center, the hinge mechanism drives the driven sliding table to move towards the axle housing center, the roller stops when coming into contact with the surface of the driving axle housing, and the carrying robot E505 releases the workpiece to reset; at the moment, the two half-axle housings can be scattered, but the axle diameter positions of the half-axle housings are limited by the step pins, and the space for the half-axle housings to be scattered outwards is limited by the four rollers; therefore, when the carrying robot E505 loosens the axle housing halves, the axle housing halves can be hung on the clamp and do not fall down; servo motor II continues the drive, and when two half axle housings were in vertical misalignment (be promptly the circular arc convex closure misalignment), certain gyro wheel can be earlier with axle housing circular arc surface contact, produced the horizontal component force to the axle housing center, made the half axle housing move on vertical, until half axle housing automatic centering and press from both sides tightly. Signals are transmitted to the clamping cylinder I to drive the clamping claw I to clamp the outer circle end of the axle housing half shaft. And the signal is transmitted to the auxiliary cylinder to push the auxiliary clamping device to move towards the middle until the end surface of the sliding table is contacted with the buffer block, and the signal is transmitted to the clamping cylinder II to drive the clamping cylinder II to clamp the middle of the axle housing half shaft. The signal is transmitted to the welding robot to weld the two half-bridge shells together, the welded workpiece is shown in fig. 25, and 72 is a welded seam. After the welding, press from both sides and grab cylinder II and open, supplementary cylinder drives supplementary clamping device and resets, and transfer robot E tongs presss from both sides tight drive axle housing, presss from both sides and grabs cylinder I and opens, and servo motor II drives driven sliding platform, initiative sliding platform and resets, and servo motor I drives longitudinal positioning device and resets, and the step round pin breaks away from axle housing semi-axis internal diameter.

4. Main speed reducer hole plasma processing

The transfer robot F506 transfers the axle housing to the drive chain ii 43 and conveys the axle housing to the final drive hole plasma processing device, the plasma cutting robot 41 cuts the contour of the final drive mounting hole, the cut scrap is taken out by the automatic scrap removal device 42, and the workpiece after cutting the final drive mounting hole 73 is as shown in fig. 26.

5. Shot blasting, punching, nut welding and code carving

The axle housing is conveyed to a shot blasting station, welding slag particles in the axle housing are removed, then the axle housing is conveyed to an oil hole processing station, and an oil hole, an oil discharge hole and an exhaust hole are drilled; welding the bracket at an oil inlet of the inner cavity, welding the nut at an oil outlet of the inner cavity, and placing a plug screw at the plug screw hole; and finally, welding the screw plug seat on the axle housing in a sealing mode in a whole circle, and finally, carving codes on the surface of the axle housing through a laser machine, and after the carving codes are finished, inserting the axle housing.

Claims (10)

1. The utility model provides a transaxle case automation line, includes automatic control, stamping line (1), machining production line (2), welding production line (3), main reducer hole plasma processingequipment (4) and transfer robot (5) be connected with automatic control respectively, welding production line (3) including welding robot (31), transfer robot (5) including transfer robot body, its characterized in that: the stamping production line (1) is a production line shared by cold stamping and hot stamping and comprises a heating furnace (11), a first oil press (12) with small tonnage, a film coating machine (13), a second oil press (14) with large tonnage, a cleaning device (16), a cooling device (17) and a half-shell shot blasting machine (18), wherein the heating furnace (11) is arranged at the starting end of the stamping production line (1), the first oil press (12) and the second oil press (14) are arranged behind the heating furnace (11) side by side, and the first oil press (12) and the second oil press (14) are both provided with a first workbench and a second workbench; the laminating machine (13) is distributed on one side between the two hydraulic presses; the cleaning device (16) and the cooling device (17) are respectively arranged behind the two hydraulic machines, and the half-shell shot blasting machine (18) is arranged behind the cleaning device (16) and the cooling device (17).

2. The transaxle case automatic production line of claim 1, wherein: also mounted in the cooling device (17) is a ring conduit (171), which ring conduit (171) is connected to the cleaning device (16).

3. The transaxle case automatic production line of claim 1, wherein: the welding production line (3) further comprises an automatic welding positioning device (32), the automatic welding positioning device (32) comprises a base device (321), a longitudinal positioning device (322) and an automatic centering device (323), and the two sets of the longitudinal positioning device (322) are respectively arranged on the left side and the right side of the base device (321); the automatic centering device (323) is arranged in the middle of the base device (321) and is connected with the middle of the workpiece in a positioning way; the longitudinal positioning device (322) comprises a screw rod transmission mechanism (3221) and an end axis centering mechanism (3222), the screw rod transmission mechanism (3221) is installed on the base device (321), the end axis centering mechanism (3222) is installed at the output end of the screw rod transmission mechanism (3221), and the end axis centering mechanism (3222) is respectively connected with the left end and the right end of the workpiece in a positioning mode.

4. The transaxle case automatic production line of claim 3, wherein: the screw rod transmission mechanism (3221) comprises a servo motor I (32211), a screw rod I (32212), a connecting rod I (32213), an end axis centering mechanism supporting seat (32214) and a guide rail I (32215); the servo motor I (32211) is mounted on the base device (321) through a servo motor I mounting seat (32217), the screw rod I (32212) is supported on the base device (321) through a bearing seat I (32216), and one end of the screw rod I (32212) is connected with an output shaft of the servo motor I (32211); the connecting rod I (32213) is 7-shaped, one end of the connecting rod I (32213) is connected with the other end of the screw rod I (32212) through threads, the other end of the connecting rod I (32213) is connected with a plane on one side of the end axis centering mechanism supporting seat (32214), and the plane on the other side of the end axis centering mechanism supporting seat (32214) is connected with the guide rail I (32215) through the sliding block I (32218); the guide rail I (32215) is mounted on the base device (321); the end axis centering mechanism (3222) is fixedly mounted on the end axis centering mechanism support seat (32214).

5. The automatic production line of the drive axle housing is characterized in that the end axis centering mechanism (3222) comprises a step pin base (32221), a clamp grabbing cylinder I base (32222), a clamp grabbing cylinder I (32223), a clamp grabbing I (32225), a step pin (32226) and a Y-shaped clamping block (32227), the step pin base (32221) is a block of 'L' and is fastened on the end axis centering mechanism supporting base (32214) in the same side as the sliding block I (32218), a guide flat counterbore (322211) is machined at the end, used for mounting the step pin, of the step pin base (32221), a threaded hole (322212) is machined in the middle of the bottom of the guide flat counterbore (322211), the clamp grabbing cylinder I base (32222) is mounted on the step pin base (32221), the clamp grabbing cylinder I (32223) is mounted on the clamp grabbing cylinder I base (32222), the output end of the clamp grabbing cylinder (32223) is respectively connected with the pair of clamp I (32225) in an opposite direction, the inner side of the clamp grabbing cylinder I (32225) is connected with a cylindrical bolt hole (32227), and the inner side of the clamp grabbing pin (32227) is connected with a cylindrical bolt hole (32227) of a cylindrical clamping pin (6727), and the cylindrical clamping pin (32225) and the inner side of the cylindrical clamping pin (32225) is arranged on the inner side surface of the cylindrical clamping pin (32225).

6. The automatic production line of the transaxle case according to claim 3 is characterized in that the automatic centering device (323) comprises a servo motor II (3231), a driven sliding table (3232), a servo motor II mounting support (3233), a hinge mechanism (3234), a driving sliding table (3235), a connecting block II (3236), a guide rail III (3237), a screw rod II (3238), a sliding block III (32310), a roller support (32311) and a roller (32312), the servo motor II (3231) is mounted on the servo motor II mounting support (3233), the servo motor II mounting support (3233) and the bearing support II (3239) are 'L' blocks which are respectively mounted on the base device (321), the screw rod II (3238) penetrates through the bearing support II (3239) to be connected with an output shaft of the servo motor II (3231), the connecting block II (3236) is a 'L' block, one end of the connecting block II (3236) is connected with the screw rod II (3238) through a screw thread, the other end of the connecting block II (3236) is fastened on the support 3235, the driving sliding block is used for detecting whether the driving sliding clamp of the roller (32311) and the roller (3235) is mounted on the roller slide rail III), the roller slide clamp is mounted on the roller (32311), the roller support (3235), the roller slide clamp is mounted on the roller support (32311), the roller (3235), the roller slide clamp is mounted on the roller (3235), the roller slide clamp, the roller (3235), the roller slide clamp is mounted on the roller slide clamp, the roller slide clamp is mounted on the roller (32311), the roller clamp is mounted on the roller (3235, the roller (32312), the roller clamp is mounted on the roller clamp, the roller clamp mounted on the roller clamp.

7. The transaxle case automatic production line of claim 6, wherein: the automatic welding positioning device (32) further comprises an auxiliary clamping device (324), wherein the auxiliary clamping device (324) comprises an auxiliary cylinder mounting support (3241), an auxiliary cylinder (3242), a guide rail II (3245), a sliding table (3246), a clamping cylinder II support (3247), a clamping cylinder II (3248) and a clamping cylinder II (3249); the auxiliary cylinder mounting bracket (3241) is fastened on the inner side surface of the base device (321); the guide rail II (3245) is arranged on the inner side surface of the base device (321); the bottom surface of a sliding table (3246) is connected with a guide rail II (3245) through a sliding block II (32410), the upper surface of the sliding table (3246) is connected with a clamping cylinder II support (3247), and the side end surface of the sliding table (3246) is connected with the output end of an auxiliary cylinder (3242); the clamping cylinder II (3248) is arranged on a clamping cylinder II support (3247), and the output end of the clamping cylinder II (3248) is connected with the clamping cylinder II (3249); four limit blocks (3243) for limiting the stroke of the sliding table are further mounted on the inner side face of the base device (321), and buffer blocks (3244) are further mounted on the four limit blocks (3243) respectively.

8. The transaxle case automatic production line of claim 1, wherein: the main speed reducer hole plasma processing device (4) comprises a plasma cutting robot (41) and an automatic waste disassembling device (42), wherein the automatic waste disassembling device (42) comprises a transverse lifting device (421), a lifting connecting device (422) and a discharging device (423), and the discharging device (423) comprises a cylinder base, two cylinders (4232), a pull rod (4233) and two discharging blocks (4239); the cylinder base comprises a base support (4235), a cylinder support I (4234) and a cylinder support II (4231), the transverse lifting device (421) is fixed above the workbench, the upper end of the lifting connecting device (422) is fixedly connected with the lower end of the transverse lifting device (421), and the lower end of the lifting connecting device (422) is fixedly connected with two side faces of the base support (4235); the cylinder support I (4234) is respectively connected to two ends of the base support (4235), the cylinder support II (4231) is installed in the middle of the base support (4235), the two cylinders (4232) are oppositely fixed on the cylinder base, and the two cylinders (4232) are respectively connected with two ends of the cylinder support II (4231); a guide rail IV (4236) is installed at the bottom of the base support (4235), two sliding blocks IV (4237) are connected onto the guide rail IV (4236) in a sliding manner, and the bottoms of the two sliding blocks IV (4237) are fixedly connected with the tops of two opposite discharging blocks (4239) through sliding block installation seats (4238) respectively; the pull rod (4233) is a J-shaped rod, the extending ends of the two cylinders (4232) are respectively hinged with one end of the pull rod (4233), and the other end of the pull rod (4233) is hinged with the sliding block mounting seat (4238); the unloading block (4239) is provided with a vertical section (42391) used for pressing the inner hole wall of a workpiece, a bending section (42392) integrally connected to the bottom of the vertical section and extending outwards and used for bearing workpiece waste, and an inductor I (42310) is further mounted at the lower end of the vertical section of the unloading block (4239).

9. The transaxle case automatic production line of claim 1, wherein: the transfer robot (5) further comprises a drive axle housing gripper device (51), the drive axle housing gripper device comprises a clamping device (511), the clamping device (511) comprises a clamping and grabbing cylinder (5114), a clamping and grabbing body (5115), a cross beam (5111), a clamping and grabbing cylinder base (5113) and an anti-skid device (5118), the output end of the clamping and grabbing cylinder (5114) is connected with the clamping and grabbing body (5115), and the cross beam (5111) is connected with the transfer robot body through a flange plate (5112) arranged on the cross beam; the clamping cylinder base (5113) is fixedly connected to the cross beam (5111); the clamping and grabbing cylinder (5114) is fastened at the bottom of the clamping and grabbing cylinder base (5113), and the clamping and grabbing cylinder (5115) is installed at the output end of the clamping and grabbing cylinder (5114); the antiskid device (5118) is arranged on the clamping surface at the inner side of the clamping claw (5115); the anti-slip device (5118) is a non-slip mat with a counter bore (51181), the non-slip mat is mounted on the inner side clamping surface of the clamping claw (5115) through a fastener located in the counter bore (51181), the working end surface of the non-slip mat is flush with the end surface of a tail end hook (51151) of the clamping claw (5115), and the length K = 15-20 mm of the tail end hook (51151).

10. The automatic transaxle case production line of claim 9 wherein the clamping device (511) further comprises a laser bracket (5116), a laser emitter (5117) for sensing whether a workpiece is present or not, and a sensor ii (5119) for sensing whether the workpiece is clamped or not, wherein the laser bracket (5116) is an L block, the laser bracket (5116) is fastened to the bottom of the cross beam (5111), the laser emitter (5117) is mounted on the laser bracket (5116), and the sensor ii (5119) is mounted on the inner clamping surface of the clamp claw (5115).

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