CN211014739U - Automatic change optic fibre and end cap welding set - Google Patents
Automatic change optic fibre and end cap welding set Download PDFInfo
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- CN211014739U CN211014739U CN201921958763.1U CN201921958763U CN211014739U CN 211014739 U CN211014739 U CN 211014739U CN 201921958763 U CN201921958763 U CN 201921958763U CN 211014739 U CN211014739 U CN 211014739U
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Abstract
The utility model discloses an automatic optic fibre and end cap welding set, including laser system, temperature-sensing identification system, automatic integrated control system, vision identification system and displacement system, be provided with signal generator, laser instrument and optical lens in the laser system, wherein be provided with spectroscope, speculum and focusing mirror in the optical lens, signal generator is connected with the laser instrument, and the spectroscope is placed in the place ahead of laser instrument, and the speculum is placed in the place ahead left and right sides of spectroscope, and the focusing mirror is placed by middle one side at the speculum; the device has high automation degree, is additionally provided with a temperature sensing identification system, and has the capability of collecting welding temperature data in real time; the structure has strong openness, and the expandable and reconstructive space is very large; the requirement on the operating environment is not high, one-key operation is simple and convenient, and operators can easily operate the device; only the lens needs to be cleaned and checked regularly, and the maintenance cost is low; no consumable material is used, and the total cost of the equipment system is low.
Description
Technical Field
The utility model relates to a welding set specifically is an automatic change optic fibre and end cap welding set.
Background
Electrode among current optic fibre and the end cap welding set is to the operational environment's requirement higher, and equipment precision is higher, and system complexity is big, and is higher to operator's requirement, and the function is comparatively single, can extend and reform transform the space little, needs professional maintenance firm to maintain, therefore the plant maintenance cost is high, and equipment dependence import, the price is expensive, and the electrode is as main consumptive material, and the consumptive material price is comparatively expensive.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic change optic fibre and end cap welding set to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides an automatic optic fibre and end cap welding set, includes laser system, temperature-sensing identification system, automatic integrated control system, vision identification system and displacement system, be provided with signal generator, laser instrument and optical lens in the laser system, wherein be provided with spectroscope, speculum and focusing mirror in the optical lens, signal generator is connected with the laser instrument, and the place in the place ahead of laser instrument is placed to the spectroscope, and the speculum is placed in the place ahead left and right sides of spectroscope, and the focusing mirror is placed and is leaned on middle one side at the speculum.
As a further aspect of the present invention: the vision recognition system is internally provided with a high-power image lens, and the displacement system is internally provided with a three-axis displacement platform and a precise stepping motor.
As a further aspect of the present invention: an infrared moisture sensor is arranged in the temperature-sensing identification system, and an information display screen, a PC (personal computer) and automatic integrated control software are arranged in the automatic integrated control system.
As a further aspect of the present invention: four reflectors are arranged in front of the spectroscope.
Compared with the prior art, the beneficial effects of the utility model are that: the device has high automation degree, is additionally provided with a temperature sensing identification system, and has the capability of collecting welding temperature data in real time; other test experiments with higher energy and larger hot area can be carried out by adjusting the power of the laser or the position of the focusing mirror; the structure has strong openness, and the expandable and reconstructive space is very large; the requirement on the operating environment is not high, one-key operation is simple and convenient, and operators can easily operate the device; only the lens needs to be cleaned and checked regularly, and the maintenance cost is low; no consumable material is used, and the total cost of the equipment system is low.
Drawings
FIG. 1 is a schematic diagram of an automated fiber-to-end cap welding apparatus.
FIG. 2 is a schematic diagram of a laser system in an automated fiber optic and end cap welding apparatus.
In the figure: the system comprises a laser system 1, a temperature-sensitive identification system 2, an automatic integrated control system 3, a visual identification system 4, a displacement system 5, a signal generator 6, a laser 7, an optical lens 8, a spectroscope 9, a reflector 10, a focusing lens 11, an infrared hygroscope 12, an information display screen 13, a PC 14, an automatic integrated control software 15, a high power image lens 16, a three-axis displacement platform 17 and a precise stepping motor 18.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to fig. 1 and 2, in an embodiment of the present invention, an automatic optical fiber and end cap welding apparatus includes a laser system 1, a temperature-sensitive identification system 2, an automatic integrated control system 3, a visual identification system 4 and a displacement system 5, wherein the laser system 1 is provided with a signal generator 6, a laser 7 and an optical lens 8, the optical lens 8 is provided with a spectroscope 9, a reflector 10 and a focusing mirror 11, which function to provide laser energy required for fusion splicing of an optical fiber and an end cap fusion platform system, the signal generator 6 is connected to the laser 7, the spectroscope 9 is disposed in front of the laser 7, the reflectors 10 are disposed on left and right sides in front of the spectroscope 9, the focusing mirror 11 is disposed on one side of the reflector 10 near the middle, the signal generator 6 starts a signal to make the laser 7 emit a laser beam to the spectroscope 9, the spectroscope 9 divides the laser beam into two beams to be respectively emitted to the reflector 10, the mirror 10 reflects the laser beam towards the focusing mirror 11, and the focusing mirror 11 focuses the laser beam to the welding spot.
The vision recognition system 4 is internally provided with a high-power image lens 16, the vision recognition system can automatically monitor the whole process and automatically perform focusing inspection on welding points, the displacement system 5 is internally provided with a three-axis displacement platform 17 and a precise stepping motor 18, and the displacement system performs automatic alignment correction according to the deviation value of the recognition position and the reference position.
The temperature-sensing identification system 2 is internally provided with an infrared moisture-sensing instrument 12 which can feed back temperature information of a heating point in real time and automatically identify the optimal welding temperature, the automatic integrated control system 3 is internally provided with an information display screen 13, a PC (personal computer) 14 and automatic integrated control software 15, and the automatic integrated control system 3 can carry out automatic linkage processing on the functions of the displacement system 5, the laser system 1, the visual identification system 4 and the temperature-sensing identification system 2.
The working principle of the embodiment is as follows: the vision recognition system 4 carries out positioning recognition, and the displacement system 5 carries out automatic alignment correction according to the deviation value of the recognition position and the reference position; and automatically linked with the signal generator 6 to send out light signals to the laser 7; the temperature sensing identification system 2 can feed back temperature information of the heating point in real time, automatically identify the optimal fusion temperature, and automatically link with the displacement system 5 to carry out fiber propulsion and start fusion; the vision recognition system 4 can automatically monitor the whole process, and after recognizing that the welding is finished, the vision recognition system can automatically link the signal generator again to stop the light emitting signal sent to the laser 7, so that the laser stops emitting light; the vision recognition system 4 automatically performs focusing inspection on the welding points; meanwhile, the temperature identification system 2 can always monitor the temperature of the welding point, and after the temperature of the welding point is identified to be reduced to the qualified cooling temperature, the system can give a prompt for finishing welding; finally, the displacement system 5 performs the automatic platform resetting operation after the optical fiber and the end cap are taken out and recognized by the visual recognition system 4.
Example 2
In order to make the heating of the end cap more uniform, the present embodiment is further improved on the basis of embodiment 1, and the improvement is as follows: the four reflectors 10 are arranged in front of the beam splitter 9, so that the beam splitter 9 divides the laser beam into four beams which are respectively emitted to the reflectors 10, and the laser focused at the welding point is more uniform.
The working principle of the embodiment is as follows: in order to heat the end cap more uniformly, four reflectors 10 are arranged in front of the beam splitter 9, so that the beam splitter 9 divides the laser beam into four beams which are respectively emitted to the reflectors 10, and the laser focused at the welding point is more uniform.
In conclusion, the device has high automation degree, and a temperature-sensing identification system is added, so that the device has the capability of collecting welding temperature data in real time; other test experiments with higher energy and larger hot area can be carried out by adjusting the power of the laser or the position of the focusing mirror; the structure has strong openness, and the expandable and reconstructive space is very large; the requirement on the operating environment is not high, one-key operation is simple and convenient, and operators can easily operate the device; only the lens needs to be cleaned and checked regularly, and the maintenance cost is low; no consumable material is used, and the total cost of the equipment system is low.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (4)
1. The utility model provides an automatic optic fibre and end cap welding set, includes laser system (1), temperature-sensing identification system (2), automatic integrated control system (3), vision identification system (4) and displacement system (5), its characterized in that, be provided with signal generator (6), laser instrument (7) and optical lens (8) in laser system (1), wherein be provided with spectroscope (9), speculum (10) and focusing mirror (11) in optical lens (8), signal generator (6) are connected with laser instrument (7), and spectroscope (9) are placed in the place ahead of laser instrument (7), and speculum (10) are placed in the place ahead left and right sides of spectroscope (9), and focusing mirror (11) are placed by middle one side in speculum (10).
2. The automated fiber optic and end cap welding apparatus of claim 1, wherein a high power image lens (16) is disposed within the vision recognition system (4), and a three-axis displacement platform (17) and a precision stepper motor (18) are disposed within the displacement system (5).
3. The automatic optical fiber and end cap welding device according to claim 1, wherein an infrared moisture sensor (12) is arranged in the temperature-sensing recognition system (2), and an information display screen (13), a PC computer (14) and automatic integrated control software (15) are arranged in the automatic integrated control system (3).
4. An automated fiber-optic and end-cap welding apparatus according to claim 1, wherein four said mirrors (10) are disposed in front of said beam splitter (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921958763.1U CN211014739U (en) | 2019-11-14 | 2019-11-14 | Automatic change optic fibre and end cap welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921958763.1U CN211014739U (en) | 2019-11-14 | 2019-11-14 | Automatic change optic fibre and end cap welding set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211014739U true CN211014739U (en) | 2020-07-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921958763.1U Active CN211014739U (en) | 2019-11-14 | 2019-11-14 | Automatic change optic fibre and end cap welding set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211014739U (en) |
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2019
- 2019-11-14 CN CN201921958763.1U patent/CN211014739U/en active Active
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Address after: 201702 5th and 6th floors, building 5-1, No.398 Shuanglian Road, Xujing Town, Qingpu District, Shanghai Patentee after: GUANGHUI (SHANGHAI) LASER TECHNOLOGY Co.,Ltd. Address before: 201822 room j2257, building 1, no.2222, Huancheng Road, Juyuan New District, Jiading District, Shanghai Patentee before: GUANGHUI (SHANGHAI) LASER TECHNOLOGY Co.,Ltd. |