CN211012424U - Smelting and standing integrated aluminum melting furnace - Google Patents
Smelting and standing integrated aluminum melting furnace Download PDFInfo
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- CN211012424U CN211012424U CN201921253625.3U CN201921253625U CN211012424U CN 211012424 U CN211012424 U CN 211012424U CN 201921253625 U CN201921253625 U CN 201921253625U CN 211012424 U CN211012424 U CN 211012424U
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Abstract
The utility model belongs to the technical field of smelting equipment, and discloses a smelting and standing integrated aluminum melting furnace, which comprises a furnace body, wherein a hearth is formed in the furnace body, a vertical middle wall is arranged in the furnace body, the hearth is divided into a smelting area and a standing area by the middle wall, burners are arranged at the tops of the smelting area and the standing area, and a channel is arranged in the middle of the middle wall; the furnace body is provided with furnace doors corresponding to the smelting area and the standing area, the side wall of the furnace body of the smelting area is provided with an ingot feeding port, a vortex port and a scrap feeding port which are communicated with the smelting area, the side wall of the furnace body of the standing area is provided with a water intake and a gas removal port, and the gas removal port is communicated with the standing area. The utility model can realize low temperature smelting, the temperature of the smelting hearth is controlled within the range of 880 plus 920 ℃, the temperature is reduced by about 80 ℃ compared with the traditional smelting furnace, and the temperature of the aluminum liquid in the smelting area can be reduced to 700 plus 720 ℃, thereby reducing the burning loss of aluminum alloy and prolonging the service life of the furnace; because the smelting furnace and the standing furnace are combined into a whole, the fuel consumption can be greatly saved.
Description
Technical Field
The utility model belongs to the technical field of the melting equipment, a melt aluminium stove is related to, a smelt integral type of stewing melts aluminium stove particularly.
Background
The aluminum alloy smelting furnace is the necessary primary equipment in the wheel hub processing industry, and can well meet the requirements in the aluminum smelting process that: the requirements of each alloy component of the aluminum alloy are strict, the equipment requires 24 hours of continuous operation, the single furnace capacity is large, and the like, thereby achieving the purposes of reducing consumption, reducing burning loss and improving the quality of aluminum liquid. Meanwhile, with the development of the times, the smelting work requires manual operation, the automation degree of equipment is required to be high, the labor intensity is reduced, the labor condition is improved, the production efficiency is improved, and meanwhile, the equipment is suitable for smelting with a large number of risers and aluminum scraps. The existing aluminum melting furnace only comprises a melting part, the temperature of a melting hearth is higher, the fuel consumption is large, and the service life of the aluminum melting furnace is shortened.
Disclosure of Invention
The utility model aims at solving the above problem, providing a smelt integral type of stewing and melt aluminium stove, it closes as an organic whole with the smelting furnace and the stove of stewing, has reduced the furnace temperature, has practiced thrift the consumption of fuel in a large number, has improved the life who melts aluminium stove simultaneously.
According to the technical scheme of the utility model, the smelting and standing integrated aluminum melting furnace comprises a furnace body, a hearth is formed in the furnace body, a vertical middle wall is arranged in the furnace body, the hearth is divided into a smelting area and a standing area by the middle wall, burners are arranged at the tops of the smelting area and the standing area, and a channel is formed in the middle of the middle wall; the furnace body is provided with furnace doors corresponding to the smelting area and the standing area, the side wall of the furnace body of the smelting area is provided with an ingot feeding port, a vortex port and a scrap feeding port which are communicated with the smelting area, the side wall of the furnace body of the standing area is provided with a water intake and a gas removal port, and the gas removal port is communicated with the standing area.
Furthermore, a stop block is arranged in the channel.
Furthermore, the vortex ports are located between the ingot feeding port and the scrap feeding port and are arranged side by side.
Furthermore, the middle wall is built by adopting silicon carbide bricks.
The beneficial effects of the utility model reside in that: the low-temperature smelting can be realized, the temperature of the smelting hearth is controlled within the range of 880-920 ℃, the temperature is reduced by about 80 ℃ compared with that of a traditional smelting furnace, and the temperature of aluminum liquid in a smelting area can be reduced to 720-700 ℃, so that the burning loss of aluminum alloy is reduced, and the service life of the furnace is prolonged; because the smelting furnace and the standing furnace are combined into a whole, the fuel consumption can be greatly saved.
Drawings
Fig. 1 is a schematic structural view (top view) of the present invention.
Description of reference numerals: 1-furnace body, 2-middle wall, 3-smelting zone, 4-standing zone, 5-channel, 6-furnace door, 7-ingot feeding port, 8-vortex port, 9-scrap feeding port, 10-water intake port, 11-degassing port and 12-burner.
Detailed Description
The invention will be further described with reference to the following specific embodiments and the accompanying drawings.
As shown in the figure: smelt integral type of stewing and melt aluminium stove, including furnace body 1, the inside formation furnace of furnace body 1. A vertical middle wall 2 is arranged in the furnace body 1, the middle wall 2 divides a hearth into a smelting area 3 and a standing area 4, and a channel 5 is arranged in the middle of the middle wall 2 along the height direction of the middle wall 2. The top of the smelting zone 3 and the top of the standing zone 4 are both provided with two burners 12, and the burners 12 can be a group of two burners and are used for melting aluminum and preserving heat. The furnace body 1 is provided with furnace doors 6 corresponding to the smelting area 3 and the standing area 4, the side wall of the furnace body 1 of the smelting area 3 is provided with an ingot casting port 7, a vortex port 8 and a scrap casting port 9 which are communicated with the smelting area 3, the side wall of the furnace body 1 of the standing area 4 is provided with a water intake 10 and a gas removal port 11, and the gas removal port 11 is communicated with the standing area 4.
Specifically, a stop block is arranged in the channel 5, and the stop block can be added according to actual conditions and is used for preventing the slag blocks from flowing into the standing area and ensuring the quality of the aluminum liquid. The vortex port 8 is positioned between the ingot casting port 7 and the scrap casting port 9 and is arranged in parallel. The middle wall 2 can be built by adopting silicon carbide bricks, is high temperature resistant, has good heat conductivity and is not easy to slag.
The utility model discloses an it has the intermediate wall of passageway to set up in the furnace body, will quiet smelting furnace and the stove of stewing close as an organic whole, a large amount of fuel economy consumptions have realized low temperature melting simultaneously, smelt furnace temperature control in 880 supplyes materials with money of a fee 920 ℃ within range, reduce about 80 ℃ than traditional smelting furnace, smelt district's aluminium liquid temperature and can reduce to 700 supplyes materials with money of a fee 720 ℃, so both reduced the aluminum alloy scaling loss, improved the life-span of stove again.
Claims (4)
1. The smelting and standing integrated aluminum melting furnace comprises a furnace body (1), wherein a hearth is formed in the furnace body (1), and is characterized in that a vertical middle wall (2) is arranged in the furnace body (1), the hearth is divided into a smelting area (3) and a standing area (4) by the middle wall (2), burners (12) are arranged at the tops of the smelting area (3) and the standing area (4), and a channel (5) is formed in the middle of the middle wall (2); furnace doors (6) are arranged on the furnace body (1) corresponding to the smelting area (3) and the standing area (4), an ingot casting port (7), an eddy current port (8) and a scrap casting port (9) which are communicated with the smelting area (3) are arranged on the side wall of the furnace body (1) of the smelting area (3), a water intake (10) and a gas removal port (11) are arranged on the side wall of the furnace body (1) of the standing area (4), and the gas removal port (11) is communicated with the standing area (4).
2. The melting and standing integrated aluminum melting furnace as recited in claim 1, wherein a stopper is provided in said passage (5).
3. The melting and standing integrated aluminum melting furnace as recited in claim 1, wherein said swirl port (8) is located between the ingot casting port (7) and the scrap casting port (9) in two side-by-side arrangement.
4. The melting and standing integrated aluminum melting furnace as recited in claim 1, wherein said intermediate wall (2) is constructed by using silicon carbide bricks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921253625.3U CN211012424U (en) | 2019-08-05 | 2019-08-05 | Smelting and standing integrated aluminum melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921253625.3U CN211012424U (en) | 2019-08-05 | 2019-08-05 | Smelting and standing integrated aluminum melting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211012424U true CN211012424U (en) | 2020-07-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921253625.3U Active CN211012424U (en) | 2019-08-05 | 2019-08-05 | Smelting and standing integrated aluminum melting furnace |
Country Status (1)
| Country | Link |
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| CN (1) | CN211012424U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110332799A (en) * | 2019-08-05 | 2019-10-15 | 无锡锦绣轮毂有限公司 | Melting stands integral type aluminium melting furnace |
-
2019
- 2019-08-05 CN CN201921253625.3U patent/CN211012424U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110332799A (en) * | 2019-08-05 | 2019-10-15 | 无锡锦绣轮毂有限公司 | Melting stands integral type aluminium melting furnace |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Static integrated aluminum melting furnace Effective date of registration: 20230314 Granted publication date: 20200714 Pledgee: Ningbo Bank Co.,Ltd. Wuxi Branch Pledgor: WUXI JINXIU HUB Co.,Ltd. Registration number: Y2023980034670 |