CN210997204U - Welding device for corrugated plate - Google Patents
Welding device for corrugated plate Download PDFInfo
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- CN210997204U CN210997204U CN201922148022.3U CN201922148022U CN210997204U CN 210997204 U CN210997204 U CN 210997204U CN 201922148022 U CN201922148022 U CN 201922148022U CN 210997204 U CN210997204 U CN 210997204U
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Abstract
A welding device for corrugated plates belongs to the technical field of portable welding devices. The method is characterized in that: including welder (12), slide rail (3) and crossbeam (6), the vertical setting of slide rail (3), slide rail (3) set up perpendicularly in crossbeam (6) one side through the sliding mechanism that goes up and down, and slide rail (3) are through the lateral shifting on crossbeam (6) of sliding mechanism that goes up and down, slide rail (3) bottom is equipped with walking guiding mechanism, crossbeam (6) both ends are equipped with switch magnetic base, welder swing mechanism is installed through mount (2) in slide rail (3) upper portion one side, welder (12) are connected to welder swing mechanism's output. The utility model discloses a mechanical type "pursuit mode", it is unusual, set up welder swing mechanism on welder's upper portion, carry out the adjustment of adaptability with welder's welding angle to fully guarantee in welding process, the required quality of the welding seam of formation.
Description
Technical Field
A welding device for corrugated plates belongs to the technical field of portable welding devices.
Background
In actual production, the corrugated steel plate is welded commonly, and due to the structural characteristics of the corrugated steel plate, the undulation shape of the surface of the corrugated plate is regularly changed, and the plate is welded manually step by step in the past. Not only the labor intensity is large, but also the welding quality is poor and the working efficiency is low. In order to improve the welding efficiency and precision, the current common method is a laser sensor distance measurement or visual tracking mode, and the welding is realized by matching with numerical control welding equipment. However, in practical application, it is found that the problems of large size, high cost, and the need for matched tooling and the like of numerical control equipment needed for laser ranging, visual tracking and the like are not suitable for operation on uneven ground and outdoor field environments. In particular, the interference of the spatter in the welding on the laser line, which causes the unstable operation of the welding process, sometimes occurs.
Disclosure of Invention
The utility model discloses the technical problem that will solve is: the welding device for the corrugated plates overcomes the defects of the prior art, has wide application range, can adapt to uneven ground operation and outdoor field environment, ensures the welding precision and improves the welding efficiency.
The utility model provides a technical scheme that its technical problem adopted is: this kind of welding set of ripple panel, its characterized in that: including welder, slide rail and crossbeam, the vertical setting of slide rail, the slide rail passes through the lift slide mechanism and sets up perpendicularly in crossbeam one side, and the slide rail passes through lift slide mechanism lateral shifting on the crossbeam, and the slide rail bottom is equipped with walking guiding mechanism, and the crossbeam both ends are equipped with switch magnetic base, and welder swing mechanism is installed through the mount to slide rail upper portion one side, and welder swing mechanism's output is connected to welder.
The utility model discloses to the problem among the prior art, adopt mechanical type "pursuit mode", with welder slidable setting up on the slide rail from top to bottom, satisfy welder's up-and-down displacement change's when the waviness board surface of welded shape undulation needs from this, simultaneously, set up walking guiding mechanism in the bottom of slide rail, utilize this device self dead weight, along established ripple line, stable walking and accomplish welding operation; furthermore, especially, the upper part of the welding gun is provided with the welding gun swinging mechanism, the welding angle of the welding gun is adaptively adjusted, and the welding angle of the welding gun can be adjusted in real time according to the inclination angle and the welding position of the welding gun on the corrugated plate, so that the quality requirement of a formed welding seam in the welding process is fully ensured.
The switch magnetic bases are arranged at the two end parts of the beam, so that in order to facilitate field operation, after the welding gun is aligned to the welding seam, the switch magnetic bases are fixed at the lower sides of the two ends of the beam, the beam is fixed in a suction mode on the corrugated plate plane before welding, a welding device convenient to install and disassemble is formed, the use and operation are more flexible, the structure is simple, the weight is light, the carrying is convenient, and the field assembly can be realized. The corrugated plate welding device is small in size, low in manufacturing cost, suitable for field operation of large-area and uneven fields, and overcomes the defects that the existing corrugated plate welding device is large in size and high in operation condition requirement. The application is wide.
The lifting sliding mechanism comprises a sliding rail seat and a driving mechanism, one vertical side of the sliding rail seat is connected with a sliding rail in a sliding mode, the bottom of the sliding rail seat is connected with a cross beam in a sliding mode, one side of the sliding rail seat is fixedly connected with one end of the driving mechanism, and the output end of the driving mechanism is connected with the cross beam through a transmission mechanism.
The top of the slide rail seat is fixedly connected to the bottom of the driving mechanism, the transmission mechanism comprises a gear arranged at the output end of the driving mechanism and a rack arranged on the cross beam, and the driving mechanism is a variable speed motor.
The welding gun swinging mechanism comprises a motor and a gun clamping plate, the fixing frame is vertically fixed on the upper portion of the sliding rail, the motor is installed on the fixing frame, the output end of the motor is connected with the gun clamping plate, and the motor is connected with a welding gun through the gun clamping plate.
The device comprises a cross beam, a P L C controller, a touch screen, position sensors, a group of position sensors and a P L C controller, wherein the P L C controller is arranged at one end of the upper portion of the cross beam, the touch screen is arranged on the P L C controller, the position sensors are arranged on the upper portion and the lower portion of a sliding rail respectively, the two groups of position sensors are arranged on the upper portion of the sliding rail, the group of position sensors are arranged on the lower portion of.
The walking guide mechanism is a roller.
Compared with the prior art, the utility model discloses the beneficial effect who has is:
the utility model discloses to the problem among the prior art, adopt mechanical type "pursuit mode", with welder slidable setting up on the slide rail from top to bottom, satisfy welder from this and weld the needs that the up-and-down displacement on the corrugated sheet surface that the shape undulates is variable, simultaneously, set up walking guiding mechanism in the bottom of slide rail, utilize the dead weight of this device self, along established ripple line, stable walking and accomplish welding operation; in addition, a welding gun swinging mechanism consisting of a driving mechanism and a gun clamping plate is particularly arranged at the upper part of the welding gun, the welding angle of the welding gun is adaptively adjusted, and the welding angle of the welding gun can be adjusted in real time according to the inclination angle and the welding position of the welding gun on the corrugated plate, so that the quality requirement of a formed welding seam in the welding process is fully ensured.
The switch magnetic bases are arranged at the two end parts of the beam, so that in order to facilitate field operation, after the welding gun is aligned to the welding seam, the switch magnetic bases are fixed at the lower sides of the two ends of the beam, the beam is fixed in a suction mode on the corrugated plate plane before welding, a welding device convenient to install and disassemble is formed, the use and operation are more flexible, the structure is simple, the weight is light, the carrying is convenient, and the field assembly can be realized. The corrugated plate welding device is small in size, low in manufacturing cost, suitable for field operation of large-area and uneven fields, and overcomes the defects that the existing corrugated plate welding device is large in size and high in operation condition requirement. The application is wide.
Drawings
Fig. 1 is a front view of a welding apparatus for corrugated sheets.
Fig. 2 is a schematic side view of a welding device for corrugated sheets.
FIG. 3 is a schematic view of a trigger switch sequence of a welding device for corrugated sheets.
The welding device comprises a motor 1, a motor 2, a fixed frame 3, a slide rail 4, a slide rail seat 5, a driving mechanism 6, a cross beam 7, a first switch magnetic seat 8, a roller 9, a welded corrugated plate 10, a welded square tube 11, a gun clamping splint 12, a welding gun 13, a first position sensor 14, a second switch magnetic seat 15, a second position sensor 16, a third position sensor 17 and a P L C controller.
Detailed Description
Fig. 1 to 3 are preferred embodiments of the present invention, and the present invention will be further explained with reference to fig. 1 to 3.
Referring to the attached figures 1-3: the utility model provides a welding set of ripple panel, includes welder 12, slide rail 3 and crossbeam 6, the vertical setting of slide rail 3, slide rail 3 sets up perpendicularly in crossbeam 6 one side through the lift slide mechanism, and slide rail 3 is through the lateral sliding of lift slide mechanism on crossbeam 6, 3 bottoms of slide rail are equipped with walking guiding mechanism, 6 both ends of crossbeam are equipped with switch magnetic base, 3 upper portion one sides of slide rail are through 2 installation welder swing mechanisms of mount, welder 12 is connected to welder swing mechanism's output.
The lifting sliding mechanism comprises a sliding rail seat 4 and a driving mechanism 5, one vertical side of the sliding rail seat 4 is connected with a sliding rail 3 in a sliding mode, the bottom of the sliding rail seat 4 is connected with a cross beam 6 in a sliding mode, one side of the sliding rail seat 4 is fixedly connected with one end of the driving mechanism 5, and the output end of the driving mechanism 5 is connected with the cross beam 6 through a transmission mechanism. Specifically, the top of the slide rail seat 4 is fixedly connected to the bottom of the driving mechanism 5, the transmission mechanism comprises a gear installed at the output end of the driving mechanism and a rack arranged on the cross beam 6, and the driving mechanism 5 is a variable speed motor.
The welding gun swinging mechanism comprises a motor 1 and a gun clamping plate 11, a fixing frame 2 is vertically fixed on the upper portion of a sliding rail 3, the motor 1 is installed on the fixing frame 2, the output end of the motor 1 is connected with the gun clamping plate 11, and the welding gun swinging mechanism is connected with a welding gun 12 through the gun clamping plate 11.
The walking guide mechanism comprises a cross beam 6, a P L C controller 17 is arranged at one end of the upper portion of the cross beam 6, a touch screen is arranged on the P L C controller 17, position sensors are arranged on the upper portion and the lower portion of a sliding rail 3 respectively, two groups of position sensors are arranged on the upper portion of the sliding rail 3, one group of position sensors are arranged on the lower portion of the sliding rail 3, the three groups of sensors are connected with the P L C controller 17 through circuits, specifically, a first position sensor 13 is arranged on the lower portion of the sliding rail 3, a second position sensor 15 and a third position sensor 16 are arranged on the upper portion of the sliding rail 3, the walking guide mechanism is a roller 8, and.
The corrugated plate welding mainly refers to the welding of a corrugated end face and one face of a square pipe, so that a welding seam is in accordance with the shape of the end face of the corrugated plate. Therefore, the welding gun 12 is connected to the sliding rail 3 through the motor 1 and the fixing frame 2, and the lower part of the sliding rail 3 is provided with the roller 8 through the pin shaft. When the whole welding device moves on the cross beam 6, the roller 8 rolls on the surface of the corrugated plate all the time under the action of the dead weight of the frame body of the fixing frame 2. In the automatic welding process, as the welding gun 12 and the slide rail 3 are connected into a whole through the fixing frame 2 and move linearly along the cross beam 6, the welding seam automatically follows the corrugated plate to form a corrugated shape. Welding speed is different in the whole ripple welding process, and when the welding gun 12 runs to the up-down slope section along with the corrugated plate, because the slope track distance is greater than the horizontal running distance, under the condition of ensuring the welding constant speed, the motor running speed of the slope section is slower than the moving speed of the horizontal section and is identical with the slope track distance, therefore, the motor 1 is required to continuously switch high and low speeds according to the ripple slope position.
When the welding is carried out on an ascending slope and a descending slope, because the slide rail 3 and the slide rail seat 4 generate relative movement, signals generated by the position change are respectively fed back to the P L C controller 17 by the position sensor I13, the position sensor II 15 and the position sensor III 16, the program control is carried out by the P L C controller 17, and parameters are displayed by the touch screen and can be changed at any time.
As can be seen from the trigger switch sequence diagram shown in fig. 3: the angle is denoted by x and the velocity is denoted by S. When the welding gun 12 moves to the position A, the rotation angle of the welding gun 12 is 0 degree, and the running speed S = K0; when the vehicle moves to the position B at the beginning of a downhill, the welding gun 12 and the slide rail 3 move downwards under the action of self weight due to the relative movement of the slide rail seat 4 and the slide rail 3, and the roller 8 rolls along the corrugated plate all the time. When the corrugated plate runs to the position B of the downhill, a third sensor 16 is triggered, the rotation angle of a welding gun is + a, and the speed S = K1; when the corrugated plate runs to the position C of the downhill of the corrugated plate, triggering a second sensor 15, wherein the rotation angle of a welding gun is 0, and the speed S = K0; when the welding gun runs to the position D of the horizontal section of the corrugated plate, triggering a first sensor 13, wherein the rotating angle of the welding gun 12 is-a, and the speed S = K1; when the corrugated board is driven up the hill to the E position, the third sensor 16 is triggered again, the welding gun 12 turns 0, and the speed S = K0.
Therefore, the speed of the motor driving the welding gun 12 to move and the rotating angle of the welding gun 12 can be adjusted at will to program parameters on the touch screen by changing the program P L C according to the size of the corrugated plate, so that the corrugated plate welding device is suitable for corrugated plates of different specifications, and the following of the undulation of welding seams is realized.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical substance of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims (6)
1. A welding set of ripple panel which characterized in that: including welder (12), slide rail (3) and crossbeam (6), the vertical setting of slide rail (3), slide rail (3) set up perpendicularly in crossbeam (6) one side through the sliding mechanism that goes up and down, and slide rail (3) are through the lateral shifting on crossbeam (6) of sliding mechanism that goes up and down, slide rail (3) bottom is equipped with walking guiding mechanism, crossbeam (6) both ends are equipped with switch magnetic base, welder swing mechanism is installed through mount (2) in slide rail (3) upper portion one side, welder (12) are connected to welder swing mechanism's output.
2. A welding device for corrugated sheets as claimed in claim 1, wherein: the lifting sliding mechanism comprises a sliding rail seat (4) and a driving mechanism (5), one vertical side of the sliding rail seat (4) is connected with a sliding rail (3) in a sliding mode, one side of the sliding rail seat (4) is fixedly connected with one end of the driving mechanism (5), and the output end of the driving mechanism (5) is connected with a cross beam (6) through a transmission mechanism.
3. A welding device for corrugated sheets as claimed in claim 2, wherein: the top of the slide rail seat (4) is fixedly connected to the bottom of the driving mechanism (5), the transmission mechanism comprises a gear arranged at the output end of the driving mechanism and a rack arranged on the cross beam (6), and the driving mechanism (5) is a variable speed motor.
4. A welding device for corrugated sheets as claimed in claim 1, wherein: welder swing mechanism include motor (1) and press from both sides rifle splint (11), mount (2) vertical fixation is on slide rail (3) upper portion, motor (1) is installed on mount (2), motor (1) output end connection presss from both sides rifle splint (11) to connect welder (12) through pressing from both sides rifle splint (11).
5. The welding device for the corrugated plates according to claim 1, wherein a P L C controller (17) is arranged at one end of the upper part of the cross beam (6), a touch screen is arranged on the P L C controller (17), position sensors are respectively arranged on the upper part and the lower part of the sliding rail (3), two groups of position sensors are arranged on the upper part of the sliding rail (3), one group of position sensors is arranged on the lower part of the sliding rail (3), and the three groups of sensors are connected with the P L C controller (17) through a line.
6. A welding device for corrugated sheets as claimed in claim 1, wherein: the walking guide mechanism is a roller (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922148022.3U CN210997204U (en) | 2019-12-04 | 2019-12-04 | Welding device for corrugated plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922148022.3U CN210997204U (en) | 2019-12-04 | 2019-12-04 | Welding device for corrugated plate |
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| Publication Number | Publication Date |
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| CN210997204U true CN210997204U (en) | 2020-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922148022.3U Active CN210997204U (en) | 2019-12-04 | 2019-12-04 | Welding device for corrugated plate |
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| CN (1) | CN210997204U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024075087A1 (en) * | 2022-10-07 | 2024-04-11 | Build King Civil Engineering Limited | Working assemblies and welding apparatuses comprising same (vgs i & ii) |
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2019
- 2019-12-04 CN CN201922148022.3U patent/CN210997204U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024075087A1 (en) * | 2022-10-07 | 2024-04-11 | Build King Civil Engineering Limited | Working assemblies and welding apparatuses comprising same (vgs i & ii) |
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