CN210975198U

CN210975198U - Sanding and brushing combination machine

Info

Publication number: CN210975198U
Application number: CN201921786803.9U
Authority: CN
Inventors: 邱尚及
Original assignee: Shishi Dongqi Machinery Manufacturing Co ltd
Current assignee: Shishi Dongqi Machinery Manufacturing Co ltd
Priority date: 2019-10-23
Filing date: 2019-10-23
Publication date: 2020-07-10
Anticipated expiration: 2029-10-23

Abstract

The utility model relates to the technical field of textile finishing, in particular to a sanding brush hair combination machine, which comprises a sanding unit, a brush hair unit and a cloth falling frame, wherein a transitional cloth guide roller is arranged between the sanding unit and the brush hair unit, the sanding unit comprises a sanding box, 3 sanding rollers and 3 carbon fiber sanding rollers are sequentially arranged in the sanding box along a cloth feeding route, and a compression roller mechanism is respectively arranged between every two adjacent sanding rollers and between every two adjacent carbon fiber sanding rollers in a rotating way; the brushing unit comprises a brushing box, two fixed brushing rollers and two adjustable brushing rollers are respectively rotatably arranged in the brushing box along a cloth moving route, and an air draft mechanism is further arranged on the brushing unit. The utility model discloses to grind hair unit and brush hair unit combined use, send into the grey cloth of processing through the sanding at once and carry out brushing hair processing, and set up the updraft ventilator who is used for the suction batting in brush hair unit, can effectively brush debris and in time suction, prevent secondary pollution, and many sanding rollers simultaneous working can improve sanding efficiency, improves the speed of a motor vehicle.

Description

Sanding and brushing combination machine

Technical Field

The utility model belongs to the technical field of weaving dyeing and finishing equipment, concretely relates to sanding brush hair combine.

Background

The sanding and brushing process is a necessary process in the textile printing and dyeing process, and a short fluff layer is formed on the surface of the grey cloth through the friction action of a sanding roller and the grey cloth in the sanding process, so that the fabric is suitable for winter heat-insulating products and products used next to the skin. The brushing process removes sundries on the surface of the grey cloth through the friction between the brushing roller and the grey cloth. On one hand, the existing sanding and brushing combination machine is slow in speed and low in working efficiency; on the other hand, the sanding effect is poor, and the sanding requirements of various products cannot be met; the brushing effect is poor, and a part of sundries still remain on the surface of the grey cloth after the grey cloth passes through the brushing roller and are attached to the surface of the grey cloth, so that secondary pollution to the cloth surface is generated.

SUMMERY OF THE UTILITY MODEL

In view of the defects of the prior art, the technical problem to be solved by the utility model is to provide a sanding brush hair combination machine, which can improve sanding efficiency and suck out the batting on the surface of the grey cloth in time to prevent secondary pollution.

In order to solve the technical problem, the utility model discloses a technical scheme is:

the sanding and brushing combination machine comprises a sanding unit, a brushing unit and a cloth dropping frame, wherein a transitional cloth guide roller is arranged between the sanding unit and the brushing unit, and the cloth dropping frame is arranged on the cloth outlet side of the brushing unit; the sanding unit comprises a sanding box, wherein 3 abrasive leather sanding rollers and 3 carbon fiber sanding rollers are sequentially arranged in the sanding box along a cloth conveying route, and roller pressing mechanisms are respectively and rotatably arranged between every two adjacent abrasive leather sanding rollers along the cloth conveying route and between every two adjacent carbon fiber sanding rollers along the cloth conveying route; the brush hair unit includes the brush hair case and rotates respectively along walking the cloth route at the brush hair incasement and sets up two fixed brush hair rollers and be located between two fixed brush hair rollers and with the adjustable brush hair roller of two fixed brush hair roller opposite sides, just still be equipped with ventilation mechanism on the brush hair unit.

Preferably, the compression roller mechanism all includes compression roller, accommodate motor, synchronizing shaft and the drive and connects the adjusting part of compression roller and synchronizing shaft, the both ends of compression roller all rotationally install on adjusting part, the synchronizing shaft is connected by the adjusting motor drive and with the adjusting part at both ends, adjusting part installs the lateral wall at the mill hair case.

Preferably, the adjusting assembly comprises a mounting seat fixedly mounted on the side wall of the sanding box, a screw rod rotatably arranged on the mounting seat, a moving seat in threaded fit with the screw rod, a driven bevel gear fixedly mounted on one end of the screw rod close to the synchronizing shaft, and a driving bevel gear fixedly mounted on the synchronizing shaft and in meshed connection with the driven bevel gear, and the corresponding end of the press roll is rotatably mounted on the moving seat through a bearing.

Preferably, the mounting seat is provided with a limiting sliding groove parallel to the moving direction of the moving seat, and the moving seat is provided with a limiting sliding block in sliding fit with the limiting sliding groove.

Preferably, one end of the synchronizing shaft is sleeved with a driven sprocket, an output shaft of the adjusting motor is sleeved with a driving sprocket, and the driving sprocket and the driven sprocket are in transmission connection through a chain.

Preferably, the cloth feeding end and the cloth discharging end of the sanding unit are respectively provided with a padder mechanism, and the padder mechanism comprises a driving cylinder fixedly mounted on the sanding box, a U-shaped plate fixedly mounted at the tail end of a piston rod of the driving cylinder and positioned inside the sanding box, a movable roller rotatably mounted on the U-shaped plate through a rolling bearing, and a fixed roller horizontally mounted on the side wall of the sanding box through a fixed bearing seat.

Preferably, 3 emery skin sanding rollers vertical distribution is in one side of mill hair case, 3 carbon fiber sanding rollers vertical distribution is at the opposite side of mill hair case to the emery skin sanding roller output side of least significant end and the carbon fiber sanding roller input side of least significant end rotate respectively and are provided with the mill hair fabric guide roller.

Preferably, a bristle guide roller is respectively arranged at the upper part and the lower part in the bristle box, the two fixed bristle rollers are arranged at one side of the grey fabric between the two bristle guide rollers through a fixed bearing seat, and the adjustable bristle roller is arranged at the other side of the grey fabric between the two bristle guide rollers through an adjustable bearing seat; the bristle box is also internally provided with a driving motor and two process rollers, the two ends of each of the process rollers, the fixed bristle rollers and the adjustable bristle rollers and the tail end of the output shaft of the driving motor are respectively and fixedly provided with a driving chain wheel, and a driving chain is connected between the driving chain wheels in a driving way.

Preferably, air draft mechanism includes air exhauster, air shroud, induced duct and inhales the wadding passageway, inhale the bristle incasement bottom that the wadding passageway is located fixed bristle roller below, the air shroud is adorned admittedly on the bristle case, the air exhauster is adorned admittedly on the air shroud and its inlet scoop is linked together with the air shroud, induced duct intercommunication air shroud and inhale the wadding passageway.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. the utility model discloses a transition fabric guide roller will grind hair unit and brush hair unit combined use, send into the grey cloth that handles through the sanding at once and carry out the brush hair and handle, and set up the updraft ventilator who is used for the suction batting in the brush hair unit, can effectively brush debris and in time suction, prevent when carrying out one process down, debris pollution cloth cover.

2. The utility model discloses be provided with three emery leather roller and three fine carbon roller that grinds hair in the sanding unit, grey cloth is earlier through three emery leather roller corase grind, passes through three fine carbon roller correct grinding again, improves grey cloth sanding quality, and many roller simultaneous workings that grinds hair can improve sanding efficiency, improves the speed of a motor vehicle.

3. Meanwhile, a compression roller mechanism is arranged between the adjacent sanding rollers and between the adjacent carbon fiber sanding rollers, the compression roller mechanism can be adjusted front and back to adjust sanding pressure, sanding depth can be adjusted by setting different pressing-in quantities when different fabrics face each other, and sanding requirements of different fabrics can be met.

4. The utility model discloses be provided with two fixed brush hair rollers and an adjustable brush hair roller in the brush hair unit, improve brush hair efficiency to through the adjustable brush hair pressure of adjustable brush hair roller, can adapt to the brush hair requirement of different cloth, can adjust the cornerite of brush hair roller and fabric, accomplish different fabrics, the brush hair degree of depth is different.

Drawings

Fig. 1 is a schematic structural view of the sanding and brushing combination machine of the present invention.

Fig. 2 is the structural schematic diagram of the padder mechanism in the sanding unit of the utility model.

Fig. 3 is the schematic view of the installation structure of each sanding roller in the sanding unit of the present invention.

Fig. 4 is a partial enlarged view of P shown in fig. 3.

Fig. 5 is the structure schematic diagram of the compression roller mechanism in the sanding unit of the utility model.

Fig. 6 is a partial enlarged view of Q shown in fig. 5.

Fig. 7 is the schematic view of the installation structure of the air draft mechanism in the brushing machine set of the present invention.

The labels in the figure are: 100. a sanding unit; 11. a sanding box; 12. sanding a roller; 13. carbon fiber sanding roller; 14. sanding cloth guide roller; 15. a press roll mechanism; 16. a padder mechanism; 17. a clamping mechanism; 150. an adjustment assembly; 151. adjusting the motor; 152. a synchronizing shaft; 153. a compression roller; 154. a mounting seat; 155. a screw rod; 156. a movable seat; 157. a driven bevel gear; 158. a driving bevel gear; 159. a limiting chute; 161. a driving cylinder; 162. U-shaped plate; 163. a movable roller; 164. fixing the roller; 171. a connecting cylinder; 172. moving the drum; 173. sanding a motor; 174. placing in an inlet; 175. a threaded blind hole; 176. fastening a bolt;

200. a brushing unit; 21. a bristle box; 22. fixing the brushing roller; 23. an adjustable brushing roller; 24. a process roller; 25. a brush cloth guide roller; 26. an exhaust fan; 27. a gas hood; 28. a cotton wool suction channel; 300. a fabric dropping frame; 40. transition fabric guide roller.

Detailed Description

In order to make the aforementioned and other features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.

As shown in fig. 1 to 7, the embodiment provides a sanding and brushing combination machine, which includes a sanding unit 100, a brushing unit 200, and a cloth dropping frame 300, wherein a transition cloth guide roller 40 is disposed between the sanding unit 100 and the brushing unit 200, the cloth dropping frame 300 is installed at a cloth outlet side of the brushing unit 200, and the cloth dropping frame 300 is a conventional structure in a textile finishing device, and is not described herein again, and has an effect of enabling gray fabric to fall into a cloth hopper in order, so as to reduce manual work for finishing the gray fabric.

In this embodiment, sanding unit 100 sets gradually 3 emery leather sanding rollers 12 and 3 carbon fiber sanding rollers 13 along walking the cloth route in sanding box 11 including sanding box 11, 3 emery leather sanding rollers 12 vertical distribution are in one side of sanding box 11, 3 carbon fiber sanding rollers 13 vertical distribution are at the opposite side of sanding box 11 to emery leather sanding roller 12 output side at the least significant end and carbon fiber sanding roller 13 input side at the least significant end rotate through the bearing frame respectively and are provided with sanding fabric guide roller 14 for change grey cloth direction.

For each sanding roller of dismantlement and installation that can be convenient, can in time clear away the nap of adhesion on each sanding roller, the effectual time of having saved the nap of cleaing away on the sanding roller consumed, the both ends of the emery belt sanding roller 12 of this embodiment and the both ends of carbon fibre sanding roller 13 are installed at 11 lateral walls of sanding case through latch mechanism respectively, and are specific: the clamping mechanism comprises a connecting cylinder 171 and a moving cylinder 172, the connecting cylinder 171 is rotatably arranged on the side wall of the sanding box 11 through a bearing and is respectively coupled with an output shaft of a sanding motor 173 fixedly arranged on the outer wall of the sanding box 11, the moving cylinder 172 is movably sleeved outside the connecting cylinder 171, an inlet 174 for the end part of the sanding roller to enter and exit is formed in the inner end of the connecting cylinder 171, threaded through holes are formed in the moving cylinder 172, the corresponding ends of the sanding roller are respectively arranged in the connecting cylinder 171, a plurality of threaded blind holes 175 corresponding to the threaded through holes are formed in the end part of the sanding roller in a circumferential interval mode, the moving cylinder 172, the connecting cylinder 171 and the sanding roller are fixed through fastening bolts 176 in a threaded mode, and the sanding motor 173 is started to drive the corresponding sanding roller to rotate around a self-axis to finish sanding operation on the surface of grey cloth.

The present embodiment is further provided with a press roller mechanism 15 rotatably between every two adjacent sanding rollers 12 along the cloth feeding path and between every two adjacent carbon fiber sanding rollers 13 along the cloth feeding path, respectively. Specifically, the method comprises the following steps: the press roll mechanisms 15 respectively comprise a press roll 153, an adjusting motor 151, a synchronizing shaft 152 and an adjusting component 150 which is in transmission connection with the press roll 153 and the synchronizing shaft 152, wherein the adjusting component 150 is arranged on the side wall of the sanding box 11 and specifically comprises an installation seat 154 fixedly arranged on the side wall of the sanding box 11, a screw rod 155 rotatably arranged on the installation seat 154, a moving seat 156 in threaded fit on the screw rod 155, a driven bevel gear 157 fixedly arranged on one end, close to the synchronizing shaft 152, of the screw rod 155 and a driving bevel gear 158 fixedly arranged on the synchronizing shaft 152 and in meshed connection with the driven bevel gear 157, the synchronizing shaft 152 is horizontally arranged on the side wall of the sanding box 1 through a bearing, a driven sprocket is sleeved on one end of the synchronizing shaft 152, a driving sprocket is sleeved on an output shaft of the adjusting motor 151, the driving sprocket and the driven sprocket are in transmission connection through a chain, the corresponding end of the press roll, the adjusting direction of the press roller 153 is close to or far from the adjacent two sanding rollers 12 or the grey cloth between the adjacent two carbon fiber sanding rollers 13, so that when the adjusting motor 151 works, the press roller 153 can be driven to feed along the long axis direction of the screw rod 155 to adjust the press-in amount of the press roller 153, the sanding pressure and the sanding depth, and the sanding requirements of different grey cloth can be met.

Further, in order to ensure the stability of the pressure roller 153 during adjustment and movement, the mounting seat 154 is provided with a limiting sliding groove 159 parallel to the moving direction of the moving seat 156, the moving seat 156 is provided with a limiting sliding block in sliding fit with the limiting sliding groove 159, and the linear movement of the moving seat 156 is ensured to be prevented from rotating through the matching of the limiting sliding groove 159 and the limiting sliding block.

In addition, the fabric feeding end and the fabric discharging end of the sanding unit 100 of the present embodiment are respectively provided with a padder mechanism 16, the padder mechanism 16 includes a driving cylinder 161 fixedly installed on the sanding box 11, a U-shaped plate 162 fixedly installed at the end of a piston rod of the driving cylinder 161 and located inside the sanding box 11, a movable roller 163 rotatably installed on the U-shaped plate 162 through a rolling bearing, and a fixed roller 164 horizontally installed on the side wall of the sanding box 11 through a fixed bearing seat, the gray fabric passes through between the fixed roller 164 and the movable roller 163, and the padder mechanism 16 tensions the gray fabric, so that when the sanding roller pulls the gray fabric, the gray fabric can be flattened and prevented from wrinkling.

In this embodiment, the brushing unit 200 includes a brushing box 21, two fixed brushing rollers 22 and an adjustable brushing roller 23 located between the two fixed brushing rollers 22 and opposite to the two fixed brushing rollers 22 are respectively rotatably disposed in the brushing box 21 along a cloth path, a brushing guide roller 25 is respectively disposed in the brushing box 21 at the upper and lower sides, the two fixed brushing rollers 24 are disposed at one side of the gray fabric between the two brushing guide rollers 25 through a fixed bearing seat, and the adjustable brushing roller 23 is disposed at the other side of the gray fabric between the two brushing guide rollers 25 through an adjustable bearing seat. In addition, still be provided with driving motor and two process rollers 24 in the brush hair case 21, the drive sprocket is equipped with admittedly respectively at process roller 24, fixed brush hair roller 22 and adjustable brush hair roller 23 both ends and the terminal of driving motor output shaft, the drive is connected with drive chain between the drive sprocket, can drive fixed brush hair roller 22 and adjustable brush hair roller 23 operation work after like this when driving motor work, carries out the brush hair operation to the corresponding surface of grey cloth, effectively brushes debris, prevents that debris from polluting the cloth cover when carrying out next process, and adjustable brush hair roller 23 can adjust the brush hair pressure in order to adapt to the brush hair requirement of different grey cloth, can adjust the cornerite of brush hair roller and grey cloth, accomplishes the brush hair degree of depth difference of different grey cloth.

And simultaneously, still be equipped with air drafting mechanism on the brush hair unit 200, air drafting mechanism includes air exhauster 26, air shroud 27, induced duct and inhales fibre passageway 28, inhale the interior bottom of brush hair 21 that fibre passageway 28 is located fixed brush hair roller 22 below, air shroud 27 is adorned admittedly on brush hair 21, air exhauster 26 is adorned admittedly on air shroud 27 and its inlet scoop is linked together with air shroud 27, induced duct intercommunication air shroud 27 and inhale fibre passageway 28, can effectively prevent secondary pollution with debris suction such as batting through air drafting mechanism.

The working process of the sanding and brushing combination machine of the utility model is as follows: the gray fabric is input from a padder mechanism 16 at the fabric inlet end of the sanding unit 100, sequentially passes through 3 sanding rollers 12 and a press roller mechanism 15 therebetween, is changed to sequentially pass through 3 carbon fiber sanding rollers 13 and a press roller mechanism 15 therebetween by two sanding cloth guide rollers 14, changes sanding pressure and sanding depth by adjusting the position of the press roller mechanism 15 forwards and backwards, can meet sanding requirements of different gray fabrics, and is sent out of a sanding box 11 from the padder mechanism 16 at the fabric outlet end; the grey cloth sent out of the grinding box 11 is sent into a brushing box 21 of a brushing unit 200 through a cloth guide roller 40; the grey cloth entering the brush box 21 is firstly changed to the upper brush guide roller 25 by the lower brush guide roller 25, and is treated by the brush of the fixed brush roller 22 and the adjustable brush roller 23 in the period, the wrap angle between the adjustable brush roller 23 and the grey cloth is adjusted, so that the brush depth of different grey cloth is different, the wool flock is sucked out from the lower part to the outside under the action of the air draft mechanism, and in addition, the grey cloth output from the upper brush guide roller 25 falls into a cloth hopper through the cloth dropping frame 300.

Having shown and described the fundamental principles and the principal features of the invention and its advantages, it will be understood by those skilled in the art that the present invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.

Claims

1. The sanding and brushing combination machine is characterized in that: the cloth feeding device comprises a sanding unit, a brushing unit and a cloth falling frame, wherein a transitional cloth guide roller is arranged between the sanding unit and the brushing unit, and the cloth falling frame is arranged on the cloth outlet side of the brushing unit; the sanding unit comprises a sanding box, wherein 3 abrasive leather sanding rollers and 3 carbon fiber sanding rollers are sequentially arranged in the sanding box along a cloth conveying route, and roller pressing mechanisms are respectively and rotatably arranged between every two adjacent abrasive leather sanding rollers along the cloth conveying route and between every two adjacent carbon fiber sanding rollers along the cloth conveying route; the brush hair unit includes the brush hair case and rotates respectively along walking the cloth route at the brush hair incasement and sets up two fixed brush hair rollers and be located between two fixed brush hair rollers and with the adjustable brush hair roller of two fixed brush hair roller opposite sides, just still be equipped with ventilation mechanism on the brush hair unit.

2. The sanding bristle combination according to claim 1, wherein: the press roller mechanism comprises press rollers, adjusting motors, synchronizing shafts and adjusting assemblies for driving the press rollers to be connected with the synchronizing shafts, the two ends of each press roller are rotatably installed on the adjusting assemblies, the synchronizing shafts are driven by the adjusting motors and are connected with the adjusting assemblies at the two ends, and the adjusting assemblies are installed on the side wall of the sanding box.

3. The sanding bristle combination according to claim 2, wherein: the adjusting assembly comprises a mounting seat fixedly arranged on the side wall of the sanding box, a screw rod rotatably arranged on the mounting seat, a moving seat in threaded fit with the screw rod, a driven bevel gear fixedly arranged at one end of the screw rod close to the synchronizing shaft, and a driving bevel gear fixedly arranged on the synchronizing shaft and in meshed connection with the driven bevel gear, wherein the corresponding end of the press roller is rotatably arranged on the moving seat through a bearing.

4. The sanding bristle combination according to claim 3, wherein: the mounting seat is provided with a limiting sliding groove parallel to the moving direction of the moving seat, and the moving seat is provided with a limiting sliding block in sliding fit with the limiting sliding groove.

5. The sanding bristle combination according to claim 2, wherein: one end of the synchronizing shaft is sleeved with a driven chain wheel, an output shaft of the adjusting motor is sleeved with a driving chain wheel, and the driving chain wheel is in transmission connection with the driven chain wheel through a chain.

6. The sanding bristle combination according to claim 1, wherein: the cloth feeding end and the cloth discharging end of the sanding unit are respectively provided with a padder mechanism, and the padder mechanism comprises a driving cylinder fixedly mounted on a sanding box, a U-shaped plate fixedly mounted at the tail end of a piston rod of the driving cylinder and positioned inside the sanding box, a movable roller rotatably mounted on the U-shaped plate through a rolling bearing, and a fixed roller horizontally mounted on the side wall of the sanding box through a fixed bearing seat.

7. The sanding bristle combination according to claim 1, wherein: 3 each emery skin sanding roller vertical distribution is in one side of mill hair case, 3 carbon fine sanding roller vertical distribution is at the opposite side of mill hair case to the emery skin sanding roller output side at the least significant end and the carbon fine sanding roller input side of least significant end rotate respectively and are provided with the mill hair fabric guide roller.

8. The sanding bristle combination according to claim 1, wherein: a bristle guide roller is respectively arranged in the bristle box from top to bottom, the two fixed bristle rollers are arranged on one side of the grey fabric between the two bristle guide rollers through fixed bearing seats, and the adjustable bristle roller is arranged on the other side of the grey fabric between the two bristle guide rollers through adjustable bearing seats; the bristle box is also internally provided with a driving motor and two process rollers, the two ends of each of the process rollers, the fixed bristle rollers and the adjustable bristle rollers and the tail end of the output shaft of the driving motor are respectively and fixedly provided with a driving chain wheel, and a driving chain is connected between the driving chain wheels in a driving way.

9. The sanding bristle combination according to claim 1, wherein: air drafting mechanism includes air exhauster, air shroud, induced duct and inhales the wadding passageway, inhale the wadding passageway and be located the brush hair incasement bottom of fixed brush hair roller below, the air shroud is adorned admittedly on the brush hair case, the air exhauster is adorned admittedly and its inlet scoop is linked together with the air shroud on the air shroud, induced duct intercommunication air shroud and inhale the wadding passageway.