CN210960203U - Automatic ice clothing equipment that plates of submergence formula shelled shrimp - Google Patents
Automatic ice clothing equipment that plates of submergence formula shelled shrimp Download PDFInfo
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- CN210960203U CN210960203U CN201921383265.9U CN201921383265U CN210960203U CN 210960203 U CN210960203 U CN 210960203U CN 201921383265 U CN201921383265 U CN 201921383265U CN 210960203 U CN210960203 U CN 210960203U
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- ice coating
- ice
- conveying belt
- working pool
- belt
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- 241000238557 Decapoda Species 0.000 title claims abstract description 30
- 238000000576 coating method Methods 0.000 claims abstract description 95
- 239000011248 coating agent Substances 0.000 claims abstract description 93
- 239000007788 liquid Substances 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 13
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 6
- 239000010935 stainless steel Substances 0.000 claims abstract description 6
- 241000143060 Americamysis bahia Species 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 235000013372 meat Nutrition 0.000 abstract description 25
- 239000010865 sewage Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000007747 plating Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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Abstract
An automatic ice clothing equipment that plates of submergence formula shelled shrimp, equipment include frame, plate ice clothing work pool, feed inlet, conveyor, control system and actuating system etc.. The left side of the ice coating working pool is communicated with the buffer groove, the bottom of the ice coating working pool adopts an inclined bottom surface, and the lowest part of the ice coating working pool is provided with a sewage outlet; the conveying device comprises a first conveying belt and a second conveying belt, the first conveying belt is positioned below the feed inlet, the conveying belt at the lower end part is lower than the liquid level, and the second conveying belt is communicated with the discharge outlet; the conveyer belt adopts the stainless steel guipure, and the guipure surface equidistant sets up area material baffle, and the ice shrimp meat gets into ice clothing liquid through the feed inlet via first conveyer belt, carries to the discharge gate through the second conveyer belt. The utility model discloses the structure is succinct, and degree of automation is high, and the shelled shrimp ice clothing thickness is even, and firm no burr has fine transparency.
Description
Technical Field
The invention relates to the technical field of aquatic product preservation, in particular to immersed automatic ice coat plating equipment for shrimp meat.
Background
China consumes a great amount of aquatic products, and frozen aquatic products are the main types of aquatic product processed products. The shelled shrimps are used as an important aquatic product, are rich in protein, low in fat and delicious in taste, have rich nutritional value and are widely loved by consumers. In the process of transporting and freezing the shelled shrimps, in order to prevent putrefaction and dry-up, a layer of ice coating is plated on the surface of the shelled shrimps. The ice coating can obviously reduce the phenomenon of oxidative deterioration of the shelled shrimps in the freezing and storing process, reduce the dry consumption and keep the quality of the shelled shrimps.
At present, most of the existing ice coating plating modes adopt a rectangular soaking groove, shrimp meat is conveyed into a long water tank by a conveying belt, the whole ice coating plating process is completed, and the phenomenon of adhesion of the shrimp meat and non-uniformity of ice coating can occur because the shrimp meat is tightly attached to the conveying belt. In addition, because the density of the frozen shrimp meat becomes low, the material may float on the liquid surface, and the existing shrimp meat ice coating machine mainly adopts a spraying mode to coat the ice coating on the shrimp meat floating on the liquid surface, so that the ice coating on the part of the material is uneven, and the product quality is influenced.
Disclosure of Invention
The invention aims to provide simple and reliable immersion type automatic ice coat plating equipment for shrimp meat, which is used for solving the problems in the process of plating the ice coat on the shrimp meat.
In order to achieve the purpose, the technical scheme of the invention is as follows: the automatic ice coating equipment comprises a rack, an ice coating working pool, a feeding hole, a discharging hole, a conveying device, a control system and a driving system;
the rack is provided with a first conveyor belt and a second conveyor belt; an ice coating working pool and a buffer tank are arranged in the frame;
the buffer tank is fixed outside the ice coating working pool, and a water inlet pipe is fixedly installed for connection;
a liquid level sensor and a spray head are fixedly arranged on the inner wall of the left side of the ice coating working pool, a temperature sensor is fixedly arranged on the inner wall of the right side of the ice coating working pool, and a drain valve is arranged at the bottom of the ice coating working pool;
a feeding hole is formed above the first conveyor belt of the rack, and an inclined baffle is arranged at the feeding hole for inclined feeding.
Eight support columns are fixedly installed at the lower end of the rack, universal wheels are installed at the lower ends of the support columns, and the support columns are connected with a truss installed at the joint of the rack.
The bottom of the ice coating working pool is slowly inclined towards the left side, and the blow-down valve is arranged at the lowest part of the left side bottom.
A control system and a driving device are arranged below the discharge port, when the control detection system detects that the liquid level of the ice clothes is reduced through a liquid level sensor, the ice clothes liquid can be automatically supplemented from the buffer tank 5, and when the ice clothes liquid in the buffer tank is insufficient, an alarm can be automatically given;
a frequency converter is arranged in the driving device, and the speed of the first conveying belt and the speed of the second conveying belt can be controlled through a transmission system to control the thickness of the ice coating.
The upper part of the first conveying belt is provided with a gentle slope, the lower part of the first conveying belt is immersed in the ice clothes liquid, and the first conveying belt is provided with a mounting slide rail from a driving wheel so as to adjust the height of the conveying belt.
All install the solenoid valve on inlet tube, the blowoff valve, control system can control the solenoid valve switching.
The first conveyor belt and the second conveyor belt are made of food-grade stainless steel mesh belts, and belt material partition plates are arranged on the surfaces of the first conveyor belt and the second conveyor belt and used for shifting the shelled shrimps.
The detailed technical scheme of the invention is as follows: the immersed automatic shrimp meat icing machine comprises a rack, wherein the rack comprises an icing work pool, a first conveying belt and a second conveying belt. The first conveyor belt is provided with an arc-shaped slide rail with the height adjusted, the feeding port is arranged above the first conveyor belt for feeding, and the second conveyor belt is connected with the discharge port. The side surface of the ice coating working pool is fixed with a buffer tank, and the water inlet pipe is connected with the buffer tank and the ice coating working pool. A control system and a driving system are fixedly arranged below the rack, and the speed of the conveying belt is controlled through a transmission device, so that the thickness of the ice coating is controlled.
Eight support columns are installed at the lower end of the rack, universal wheels are fixedly installed below the support columns, and the joints of the support columns and the rack are connected in a reinforcing mode through trusses.
The height difference between the first conveyor belt and the second conveyor belt can be adjusted through the slide rails, the arc length of each arc-shaped slide rail is about 30cm, the radian is 7 degrees, ice clothing liquid is immersed below the first conveyor belt, and the ice clothing liquid surface cannot float in the process of ice coating on the shelled shrimps.
The spray head is arranged on the left side of the first conveying belt and sprays the ice coating liquid, the peeled shrimps can continuously roll in the ice coating liquid due to disturbance of the liquid sprayed by the spray head in the process of falling into the ice coating liquid, and the ice coating is more uniform, free of burrs and high in transparency.
The rack is fixedly provided with a buffer tank and an ice coating working pool, a liquid level sensor is arranged inside the ice coating working pool, and in the ice coating process, along with the consumption of ice coating liquid, when the liquid level of the ice coating descends, a control system can automatically supplement the ice coating liquid from the buffer tank.
The inner wall of the ice coating working pool is fixedly provided with a temperature sensor, and when the temperature of the ice coating working pool deviates from the set temperature, the control system can automatically turn on the refrigeration equipment to control the temperature of the ice coating working pool.
The belt surfaces of the first conveying belt and the second conveying belt are of a net structure and are provided with inclined baffles which are arranged at equal intervals and can form large-inclination-angle material conveying.
And a control system, a refrigerating device and a driving device are arranged below the second conveying device, and the conveying speed of the second conveying device can be automatically controlled after the control system sets ice coating time.
The bottom of the ice coating working pool is slowly inclined, and the blow-down valve is arranged on the side surface of the lowest position of the bottom surface of the pool.
The immersion type shrimp meat ice coating equipment applied to the shrimp meat has the advantages of simple structure, reasonable design, high automation degree, good ice coating effect and convenience in use, and can freely move through the universal wheel arranged at the bottom end of the rack. The speed of the conveyor belt is controlled through the control system and the driving device, the thickness of ice coating on the surface of the shrimp meat is controlled, the falling time of the shrimp meat in ice coating liquid is controlled through adjusting the height of the sliding rail, the uniform ice coating on the shrimp meat can be well achieved, the continuity is good, and the automation degree is high.
Drawings
FIG. 1 is a schematic diagram of the present invention.
FIG. 2 is a schematic representation of the conveyor belt structure of the present invention.
In the figure: the ice coating machine comprises a machine frame 1, a first conveyor belt 2, a second conveyor belt 3, an ice coating working pool 4, a buffer tank 5, a water inlet pipe 6, a liquid level sensor 7, a spray head 8, a sewage discharge outlet 9, a support column 10, universal wheels 11, a truss 12, a temperature sensor 13, a controller 14, a driving device 15, a material conveying partition plate 16, a material inlet 17, a driven wheel of the first conveyor belt 18, a slide rail 19 and a material outlet 20.
Detailed Description
In order to fully disclose the invention, the following detailed description will be given taking specific examples as examples.
As shown in attached figures 1 and 2, the automatic ice coating equipment comprises a frame 1, an ice coating working tank 4, a feeding hole 17, a discharging hole 20, a conveying device, a control system and a driving system; the rack is provided with a first conveyor belt 2 and a second conveyor belt 3;
an ice coating working pool 4 and a buffer tank 5 are arranged in the frame, the buffer tank is fixed outside the ice coating working pool, and a water inlet pipe 6 is fixedly installed for connection; a liquid level sensor 7 and a spray head 8 are fixedly arranged on the inner wall of the left side of the ice coating working pool, a temperature sensor 13 is fixedly arranged on the inner wall of the right side of the ice coating working pool, and a drain valve 9 is arranged at the bottom of the ice coating working pool; a feeding hole 17 is formed above the first conveyor belt of the frame, and an inclined baffle is arranged at the feeding hole for inclined feeding.
Eight support columns 10 are fixedly installed at the lower end of the rack, universal wheels 11 are installed at the lower ends of the support columns, and the support columns are connected with a truss 12 installed at the joint of the rack.
The bottom of the ice coating working pool is inclined slowly towards the left side, and the blow-down valve 9 is arranged at the lowest part of the left side bottom.
A control system 14 and a driving device 15 are arranged below the discharge port 20, when the control detection system detects that the liquid level of the ice clothes is reduced through the liquid level sensor 7, the ice clothes liquid can be automatically supplemented from the buffer tank 5, and when the ice clothes liquid in the buffer tank is insufficient, an alarm can be automatically given;
a frequency converter is arranged in the driving device, the speed of the first conveying belt 2 and the speed of the second conveying belt 3 can be controlled through a transmission system, and the thickness of the ice coating is controlled.
The upper part of the first conveying belt is provided with a gentle slope, the lower part of the first conveying belt is immersed in the ice clothes liquid, and the driven wheel 18 of the first conveying belt is provided with a mounting slide rail 19 which can adjust the height of the first conveying belt.
The water inlet pipe 6 and the blow-down valve 9 are both provided with electromagnetic valves, and the control system 14 can control the electromagnetic valves to be opened and closed.
The first conveyor belt 2 and the second conveyor belt 3 are made of food-grade stainless steel mesh belts, and belt material partition plates 16 are arranged on the surfaces of the first conveyor belt and the second conveyor belt and used for shifting the shelled shrimps.
The invention relates to immersed shrimp meat ice coating equipment which comprises a rack, an ice coating working pool, a first conveyor belt, a second conveyor belt, a feeding hole and the like. Eight support columns are installed at the lower end of the rack, a truss is arranged for connection, and universal wheels are installed below the support columns. The conveyer belt can adopt food level stainless steel meshbelt structure, and the equidistant range of guipure sets up a plurality of defeated material baffles. A control system and a driving device are arranged below the right side of the rack, the liquid level height can be automatically controlled, and a frequency converter is arranged in the driving device and can control the conveying speed of the conveying belt.
The side surface of the ice coating working pool is fixedly provided with a buffer groove, and the buffer groove is connected with the ice coating working pool through a water inlet pipe. The bottom of the ice coating working pool is arranged from right to left, the whole bottom is inclined or comprises a high section, an inclined section and a low section which are sequentially connected from right to left as shown in the figure, a drain outlet is arranged at the lowest end, and the water inlet pipe and the drain outlet are both provided with electromagnetic valves and controlled by a control system.
And a spray head is arranged on the left side of the ice coating working pool, and the spray head sucks liquid in the ice coating working pool through a jet pump and sprays ice coating liquid under the driving of the jet pump. When the shrimp meat enters the second conveyor belt from the first conveyor belt, the shrimp meat is disturbed by the liquid sprayed by the spray head and falls into the second conveyor belt under the action of the directional flow.
The first conveyer belt is located second conveyer belt top, and the upper end of first conveyer belt is from the right side slope setting to the left, and the second conveyer belt is for setting up from the right side to the height on left, sets up the phase-match with the height of plating ice clothing work pool bottom. A feeding hole is formed above the first conveying belt, and an inclined plane feeding baffle is arranged at the feeding hole. A discharge port is arranged at the higher side of the bottom of the ice coating working pool, and a control system and a driving device are arranged below the discharge port.
The first transmission belt can be supported on the arc-shaped slide rail from the driving wheel, the supporting height is adjusted through the arc-shaped slide rail, the lower end of the first transmission belt is lower than the liquid level of ice coating, shrimp meat is prevented from floating on the liquid level in the operation process, and the ice coating effect is guaranteed.
The driving device is internally provided with a frequency converter for adjusting the rotating speed of the driving wheel of the conveying belt, and the residence time of the shelled shrimps in the ice coating liquid is controlled by adjusting the conveying speed of the first conveying belt and the second conveying belt, so that the thickness of the ice coating is controlled.
The conveyer belt adopts the guipure as the material loading face to set up and guarantee the slope of material by the equidistance baffle and carry.
And putting the shrimp meat to be coated with the ice coating into the feeding hole, enabling the shrimp meat to enter the first conveying belt from the feeding hole, enabling the first conveying belt to rotate anticlockwise, bringing the shrimp meat into the ice coating liquid from the left side, controlling the spray nozzle to spray the ice coating liquid by the control system to cause the shrimp meat to roll in the ice coating liquid, uniformly coating a layer of ice coating, then dropping the ice coating on the second conveying belt to continuously coat the ice coating, and taking the shrimp meat out of the ice coating liquid by the second conveying belt.
In the process of plating the ice clothes, the temperature sensor can monitor the temperature in the working pool of the ice clothes, and after the temperature in the working pool of the ice clothes deviates from the set temperature, the control system can automatically start the refrigeration equipment to realize automatic temperature control. When the liquid level sensor detects that the liquid level of the liquid level drops, the system can automatically open the electromagnetic valve on the water inlet pipe, and the ice clothes liquid is supplemented to the working pool from the buffer tank.
The ice coating machine is simple and effective in structure, high in automation degree, efficient and stable in ice coating process, uniform in ice coating thickness and free of burrs, and production efficiency can be remarkably improved.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (7)
1. The utility model provides an automatic ice clothing equipment that plates of submergence formula shelled shrimp which characterized in that: the automatic ice coating equipment comprises a rack (1), an ice coating working pool (4), a feeding hole (17), a discharging hole (20), a conveying device, a control system and a driving system; the rack is provided with a first conveyor belt (2) and a second conveyor belt (3);
an ice coating working pool (4) and a buffer tank (5) are arranged in the rack, the buffer tank is fixed outside the ice coating working pool, and a water inlet pipe (6) is fixedly installed for connection;
a liquid level sensor (7) and a spray head (8) are fixedly arranged on the inner wall of the left side of the ice coating working pool, a temperature sensor (13) is fixedly arranged on the inner wall of the right side of the ice coating working pool, and a drain valve (9) is arranged at the bottom of the ice coating working pool;
a feeding hole (17) is formed above the first conveyor belt of the rack, and an inclined baffle is arranged at the feeding hole for inclined feeding.
2. The automatic ice coating equipment for the immersed peeled shrimps as claimed in claim 1, wherein:
eight support columns (10) are fixedly installed at the lower end of the rack, universal wheels (11) are installed at the lower ends of the support columns, and the support columns are connected with a truss (12) installed at the joint of the rack.
3. An automatic ice coating device for immersed peeled shrimps as claimed in claim 1, wherein:
the bottom of the ice coating working pool is inclined slowly towards the left side, and the blow-down valve (9) is arranged at the lowest part of the left side bottom.
4. The automatic ice coating equipment for the immersed peeled shrimps as claimed in claim 1, wherein:
a control system (14) and a driving device (15) are arranged below the discharge port (20), when the control detection system detects that the liquid level of the ice clothes is reduced through a liquid level sensor (7), the ice clothes liquid can be automatically supplemented from the buffer tank (5), and when the ice clothes liquid in the buffer tank is insufficient, an alarm can be automatically given;
a frequency converter is arranged in the driving device, and the speed of the first conveying belt (2) and the speed of the second conveying belt (3) can be controlled through a transmission system to control the thickness of the ice coating.
5. The automatic ice coating equipment for the immersed peeled shrimps as claimed in claim 1, wherein:
the upper part of the first conveying belt is provided with a gentle slope, the lower part of the first conveying belt is immersed in the ice clothes liquid, and a driven wheel (18) of the first conveying belt is provided with a mounting slide rail (19) which can adjust the height of the conveying belt.
6. The automatic ice coating equipment for the immersed peeled shrimps as claimed in claim 1, wherein:
the water inlet pipe (6) and the blow-down valve (9) are both provided with electromagnetic valves, and the control system (14) can control the electromagnetic valves to be opened and closed.
7. The automatic ice coating equipment for the immersed peeled shrimps as claimed in claim 1, wherein:
the first conveyor belt (2) and the second conveyor belt (3) are made of food-grade stainless steel mesh belts, and belt material partition plates (16) are arranged on the surfaces of the food-grade stainless steel mesh belts and used for shifting the shelled shrimps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921383265.9U CN210960203U (en) | 2019-08-23 | 2019-08-23 | Automatic ice clothing equipment that plates of submergence formula shelled shrimp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921383265.9U CN210960203U (en) | 2019-08-23 | 2019-08-23 | Automatic ice clothing equipment that plates of submergence formula shelled shrimp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210960203U true CN210960203U (en) | 2020-07-10 |
Family
ID=71442156
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921383265.9U Expired - Fee Related CN210960203U (en) | 2019-08-23 | 2019-08-23 | Automatic ice clothing equipment that plates of submergence formula shelled shrimp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210960203U (en) |
-
2019
- 2019-08-23 CN CN201921383265.9U patent/CN210960203U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200710 |
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| CF01 | Termination of patent right due to non-payment of annual fee |