CN210944067U - Novel film machine of aluminizing - Google Patents
Novel film machine of aluminizing Download PDFInfo
- Publication number
- CN210944067U CN210944067U CN201920988825.7U CN201920988825U CN210944067U CN 210944067 U CN210944067 U CN 210944067U CN 201920988825 U CN201920988825 U CN 201920988825U CN 210944067 U CN210944067 U CN 210944067U
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- Prior art keywords
- film
- bevel gear
- box body
- winding drum
- aluminizing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005269 aluminizing Methods 0.000 title claims abstract description 30
- 238000001704 evaporation Methods 0.000 claims abstract description 36
- 230000008020 evaporation Effects 0.000 claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000005096 rolling process Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 230000000149 penetrating effect Effects 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 239000010408 film Substances 0.000 claims description 74
- 238000004804 winding Methods 0.000 claims description 47
- 238000001816 cooling Methods 0.000 claims description 8
- 239000010409 thin film Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000012528 membrane Substances 0.000 abstract description 8
- 230000002349 favourable effect Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 208000027418 Wounds and injury Diseases 0.000 abstract description 5
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 230000006378 damage Effects 0.000 abstract description 2
- 208000014674 injury Diseases 0.000 abstract description 2
- 229910052782 aluminium Inorganic materials 0.000 description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 11
- 239000004411 aluminium Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a novel film aluminizing machine, in particular to the technical field of film aluminizing, which comprises a box body, wherein through holes are arranged on both sides of the inner side wall of the box body in a penetrating way, a heating evaporation mechanism and a film are arranged inside the box body, and a film rolling mechanism is arranged on one side of the box body; the film rolling mechanism comprises a motor, a main bevel gear is connected to the end of an output shaft of the motor in a transmission mode, and a first bevel gear and a second bevel gear are arranged at two ends of one side of the main bevel gear in a matched mode. The utility model discloses a be equipped with a roll membrane mechanism, can prevent that the film from receiving external injury with the film rolling of accomplishing aluminizing in time, be favorable to protecting the film, moreover, through being equipped with first reel and second reel, can realize the synchronous rolling to the film, can enough reduce the occupation of land space of rolling up the membrane device, can improve the efficiency of rolling up the membrane again, be favorable to reducing the manufacturing cost of enterprise.
Description
Technical Field
The utility model relates to a film technical field of aluminizing, more specifically say, the utility model relates to a novel film machine of aluminizing.
Background
The aluminizer is a bright metal color film formed by evaporating high-purity aluminum wires into a gaseous state at high temperature (1100-1200 ℃) through a vacuum aluminizing process, and then precipitating gaseous aluminum molecules on the surface of a plastic film when the plastic film passes through a vacuum evaporation chamber.
The utility model patent of patent application publication No. CN208250413U discloses a novel film aluminizing machine, in the technical scheme, a water spray cleaning device is arranged, so that the film can be cleaned before being aluminized; through being equipped with the electric fan heater, can weather the moisture on film surface fast, be equipped with humidity transducer in the lower part of electric fan heater simultaneously, can respond to the humidity on film surface, and the right part of electric fan heater is equipped with first device of blowing, can guarantee that the film is level and smooth.
However, in actual use, there are still many disadvantages, for example, although the device can clean the film to be aluminized and air-dry the surface of the film to improve the effect of aluminizing, the device only winds the finished aluminized film through a single film winding roller, thereby reducing the efficiency of winding, further affecting the efficiency of the whole processing production, and increasing the production cost of enterprises.
SUMMERY OF THE UTILITY MODEL
In order to overcome the above-mentioned defect of prior art, the embodiment of the utility model provides a novel film machine of aluminizing, through being equipped with a roll membrane mechanism, can in time will accomplish the film rolling of aluminizing, prevent that the film from receiving external injury, be favorable to protecting film, and, through being equipped with first reel and second reel, can realize the synchronous rolling to the film, can enough reduce the occupation of land space of rolling up the membrane device, can improve the efficiency of rolling up the membrane again, and simultaneously, spacing ring through setting up the ball has, can reduce the frictional force between the subassembly in the roll membrane mechanism, further improve the roll membrane efficiency of the device, be favorable to reducing the manufacturing cost of enterprise, in order to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a novel film aluminizing machine comprises a box body, through holes are formed in two sides of the inner side wall of the box body in a penetrating mode, a heating evaporation mechanism and a film are arranged inside the box body, and a film rolling mechanism is arranged on one side of the box body;
film rolling mechanism includes base and motor, the base sets up in box one side, motor output shaft end transmission is connected with main bevel gear, main bevel gear one side both ends cooperate respectively and are equipped with first time bevel gear and second time bevel gear, first time bevel gear one side is run through and is equipped with first pivot, the outside cover in first pivot top is equipped with first reel, first pivot inner chamber runs through and is equipped with the second pivot, second pivot one end runs through second time bevel gear, and outside cover is equipped with the bearing, bearing bottom and base inner chamber bottom fixed connection, the outside cover in second pivot top is equipped with the second reel, first reel and second reel are corresponding with the through-hole that corresponds the side respectively.
In a preferred embodiment, the first rotating shaft and the second rotating shaft are provided with a limiting thread at one end.
In a preferred embodiment, the bottom end of the first winding drum, the space between the first winding drum and the second winding drum and the top end of the second winding drum are connected with limit rings through limit threads, and balls are embedded in the top and the bottom of the limit rings.
In a preferred embodiment, the number of the balls is provided in plurality, and the plurality of balls are made of stainless steel material.
In a preferred embodiment, the width of the film is equal to the width of both the first roll and the second roll.
In a preferred embodiment, the number of the through holes is four, the four through holes respectively and uniformly penetrate through the two sides of the inner cavity of the box body, and the thin film is matched with the through holes.
In a preferred embodiment, the heating evaporation mechanism comprises an evaporation boat and a suction fan, the evaporation boat is arranged at the bottom of the inner cavity of the box body, a steam cylinder is fixedly arranged at the top opening of the evaporation boat, a cooling roller is arranged at the top of the steam cylinder, supporting plates are fixedly arranged on two sides of the steam cylinder, the supporting plates are fixedly connected with the top of the evaporation boat, a wire arranging rotating wheel is arranged on one side of the evaporation boat, and the suction fan is arranged on one side of the evaporation boat.
In a preferred embodiment, the number of the evaporation boats is set to two.
In a preferred embodiment, the longitudinal section of the steam drum is in the shape of an inverted isosceles trapezoid, and the top end of the steam drum and the bottom end of the cooling roller are respectively attached to the bottom and the top of the film.
The utility model discloses a technological effect and advantage:
1. the film winding mechanism is arranged, so that the film which is plated with aluminum can be wound in time, the film is prevented from being damaged by the outside, the film is protected, the synchronous winding of the film can be realized by arranging the first winding drum and the second winding drum, the occupied space of the film winding device can be reduced, the film winding efficiency can be improved, meanwhile, the friction force among components in the film winding mechanism can be reduced by arranging the limiting ring with the balls, the film winding efficiency of the device is further improved, and the production cost of an enterprise is reduced;
2. the evaporation boat, the steam drum and the cooling roller are arranged and attached to the surface of the film, so that the film and the steam drum form a sealed space, aluminum steam is prevented from being diffused into the box body, the utilization rate of the aluminum steam is improved, and resource waste is avoided;
3. through being equipped with the suction fan, aluminizing the in-process to the film, can be with the impurity suction of box inside to make box internal environment keep clean, be favorable to increasing the aluminizing effect of film.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the film winding mechanism of the present invention.
Fig. 3 is an enlarged view of a portion a in fig. 2 according to the present invention.
Fig. 4 is a schematic view of a second reel structure of the present invention.
Fig. 5 is a schematic view of the heating and evaporating mechanism of the present invention.
The reference signs are: the device comprises a box body 1, a through hole 2, a base 3, a motor 4, a main bevel gear 5, a first bevel gear 6, a second bevel gear 7, a first rotating shaft 8, a first winding drum 9, a second rotating shaft 10, a bearing 11, a second winding drum 12, a limiting thread 13, a limiting ring 14, a ball 15, an evaporation boat 16, a suction fan 17, a steam drum 18, a support plate 19, a wire arranging rotating wheel 20 and a cooling roller 21.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The novel film aluminizing machine shown in fig. 1-4 comprises a box body 1, through holes 2 are respectively arranged on two sides of the inner side wall of the box body 1 in a penetrating manner, a heating evaporation mechanism and a film are arranged inside the box body 1, and a film winding mechanism is arranged on one side of the box body 1;
the film rolling mechanism comprises a base 3 and a motor 4, the base 3 is arranged on one side of a box body 1, the end part of an output shaft of the motor 4 is in transmission connection with a main bevel gear 5, two ends of one side of the main bevel gear 5 are respectively provided with a first bevel gear 6 and a second bevel gear 7 in a matched mode, one side of the first bevel gear 6 is provided with a first rotating shaft 8 in a penetrating mode, the outer portion of the top end of the first rotating shaft 8 is sleeved with a first winding drum 9, the inner cavity of the first rotating shaft 8 is provided with a second rotating shaft 10 in a penetrating mode, one end of the second rotating shaft 10 penetrates through the second bevel gear 7, the outer portion of the second rotating shaft is sleeved with a bearing 11, the bottom of the bearing 11 is fixedly connected with the bottom of the inner cavity of the base 3, the outer portion of the top end of the second rotating shaft 10 is;
limiting threads 13 are arranged at one end of the first rotating shaft 8 and at two ends of the second rotating shaft 10;
the bottom end of the first winding drum 9, the space between the first winding drum 9 and the second winding drum 12 and the top end of the second winding drum 12 are connected with a limiting ring 14 through limiting threads 13, and balls 15 are embedded in the top and the bottom of the limiting ring 14;
the number of the balls 15 is multiple, and the balls 15 are made of stainless steel materials;
the width of the film is equal to the width of the first roll 9 and the second roll 12;
the number of the through holes 2 is four, the through holes 2 respectively and evenly penetrate through the two sides of the inner cavity of the box body 1, and the thin film is matched with the through holes 2.
The specific implementation mode is as follows: when the aluminized films come out of the box body 1 through the through hole 2, one ends of the two aluminized films are respectively wound on the circumferential sides of a first winding drum 8 and a second winding drum 12, then, a motor 4 is started, the motor 4 drives a main bevel gear 5 at the end part of an output shaft to rotate, the main bevel gear 5 simultaneously drives a first bevel gear 6 and a second bevel gear 7 to rotate, the first bevel gear 6 and the second bevel gear 7 respectively drive a first rotating shaft 8 and a second rotating shaft 10 to rotate, the first rotating shaft 8 and the second rotating shaft 10 respectively drive a first winding drum 9 and a second winding drum 12 to rotate, the simultaneous winding work of the two groups of aluminized films can be realized, the occupied space of a film winding device can be reduced, the film winding efficiency can be improved, meanwhile, the friction force between components in the film winding mechanism can be reduced by arranging a limiting ring 14 with balls 15, and the film winding efficiency of the device can be further improved, is beneficial to reducing the production cost of enterprises.
The novel film aluminum plating machine shown in fig. 1 and 5, the heating evaporation mechanism includes an evaporation boat 16 and a suction fan 17, the evaporation boat 16 is arranged at the bottom of the inner cavity of the box body 1, a steam cylinder 18 is fixedly arranged at the opening at the top of the evaporation boat 16, a cooling roller 21 is arranged at the top of the steam cylinder 18, support plates 19 are fixedly arranged on both sides of the steam cylinder 18, the support plates 19 are fixedly connected with the top of the evaporation boat 16, a wire arranging rotating wheel 20 is arranged on one side of the evaporation boat 16, and the suction fan 17 is arranged on one side of the evaporation boat 16;
the number of the evaporation boats 16 is two;
the shape of the longitudinal section of the steam cylinder 18 is set to be an inverted isosceles trapezoid, and the top end of the steam cylinder 18 and the bottom end of the cooling roller 21 are respectively attached to the bottom and the top of the film.
The specific implementation mode is as follows: when using, make the aluminium silk get into in the evaporation boat 16 through reason line runner 20, and be heated in evaporation boat 16 and form aluminium steam, because form the vacuum structure between film and the evaporation boat 16, under the effect of pressure differential, steam can be attached to one side of film, thereby form the film of aluminizing, and simultaneously, can prevent that aluminium steam from giving off to inside box 1, be favorable to improving the utilization ratio of aluminium steam, avoid the wasting of resources, and, be provided with chill roll 21 at the top of steam drum 18, can cool off high temperature aluminium steam, and paste in film one side, accomplish the work of aluminizing the film promptly, through being equipped with suction fan 17, at the in-process of aluminizing the film, can be with the impurity suction of box 1 inside, thereby make box 1 internal environment keep clean, be favorable to increasing the effect of aluminizing of film.
The utility model discloses the theory of operation:
referring to the attached drawings 1-5 of the specification, when the device is used, firstly, the device is connected with an external power supply, then, films needing to be aluminized respectively pass through the through holes 2, two groups of films are respectively wound on the first winding drum 9 and the second winding drum 12, then, the heating evaporation mechanism is started to realize the aluminizing work of the films, and then, the film winding mechanism is started, the first rotating shaft 8 and the second rotating shaft 10 are driven to synchronously rotate through the motor 4, the first winding drum 9 and the second winding drum 12 are driven to synchronously rotate, and the winding work of the aluminized films is completed.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a novel film machine of aluminizing, includes box (1), its characterized in that: through holes (2) are formed in two sides of the inner side wall of the box body (1) in a penetrating mode, a heating evaporation mechanism and a thin film are arranged inside the box body (1), and a film rolling mechanism is arranged on one side of the box body (1);
the film rolling mechanism comprises a base (3) and a motor (4), the base (3) is arranged on one side of a box body (1), the motor (4) is connected with a main bevel gear (5) in an output shaft end transmission manner, two ends of one side of the main bevel gear (5) are respectively matched with a first bevel gear (6) and a second bevel gear (7), one side of the first bevel gear (6) is provided with a first rotating shaft (8) in a penetrating manner, a first winding drum (9) is sleeved outside the top end of the first rotating shaft (8), a second rotating shaft (10) is arranged in an inner cavity of the first rotating shaft (8) in a penetrating manner, one end of the second rotating shaft (10) is provided with the second bevel gear (7) in a penetrating manner, a bearing (11) is sleeved outside, the bottom of the bearing (11) is fixedly connected with the bottom of the inner cavity of the base (3), a second winding drum (12) is, the first winding drum (9) and the second winding drum (12) correspond to the through holes (2) on the corresponding sides respectively.
2. A novel thin film aluminizing machine according to claim 1, characterized in that: and limiting threads (13) are arranged at one end of the first rotating shaft (8) and at two ends of the second rotating shaft (10).
3. A novel film aluminizing machine according to claim 2, characterized in that: the winding drum is characterized in that a limiting ring (14) is connected between the bottom end of the first winding drum (9), the first winding drum (9) and the second winding drum (12) and the top end of the second winding drum (12) through limiting threads (13), and balls (15) are embedded in the top and the bottom of the limiting ring (14).
4. A novel film aluminizing machine according to claim 3, characterized in that: the number of the balls (15) is set to be a plurality, and the balls (15) are all made of stainless steel materials.
5. A novel thin film aluminizing machine according to claim 1, characterized in that: the width of the film is equal to the width of the first roll (9) and the second roll (12).
6. A novel thin film aluminizing machine according to claim 1, characterized in that: the number of the through holes (2) is four, the through holes (2) respectively and uniformly penetrate through the two sides of the inner cavity of the box body (1), and the films are matched with the through holes (2).
7. A novel thin film aluminizing machine according to claim 1, characterized in that: the heating evaporation mechanism comprises an evaporation boat (16) and a suction fan (17), wherein the evaporation boat (16) is arranged at the bottom of an inner cavity of the box body (1), a steam cylinder (18) is fixedly arranged at the top opening of the evaporation boat (16), a cooling roller (21) is arranged at the top of the steam cylinder (18), supporting plates (19) are fixedly arranged on two sides of the steam cylinder (18), the supporting plates (19) are fixedly connected with the top of the evaporation boat (16), a wire arranging rotating wheel (20) is arranged on one side of the evaporation boat (16), and the suction fan (17) is arranged on one side of the evaporation boat (16).
8. A novel film aluminizing machine according to claim 7, characterized in that: the number of the evaporation boats (16) is two.
9. A novel film aluminizing machine according to claim 7, characterized in that: the shape of the longitudinal section of the steam cylinder (18) is set to be an inverted isosceles trapezoid, and the top end of the steam cylinder (18) and the bottom end of the cooling roller (21) are respectively attached to the bottom and the top of the film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920988825.7U CN210944067U (en) | 2019-06-27 | 2019-06-27 | Novel film machine of aluminizing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920988825.7U CN210944067U (en) | 2019-06-27 | 2019-06-27 | Novel film machine of aluminizing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210944067U true CN210944067U (en) | 2020-07-07 |
Family
ID=71388223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920988825.7U Expired - Fee Related CN210944067U (en) | 2019-06-27 | 2019-06-27 | Novel film machine of aluminizing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210944067U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114574818A (en) * | 2022-03-07 | 2022-06-03 | 浙江宇狮包装材料有限公司 | Equipment for producing aluminized film by vacuum evaporation |
| CN114606473A (en) * | 2022-02-28 | 2022-06-10 | 潮州市景程薄膜科技有限公司 | cPp film single-side aluminum plating equipment and working method thereof |
-
2019
- 2019-06-27 CN CN201920988825.7U patent/CN210944067U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114606473A (en) * | 2022-02-28 | 2022-06-10 | 潮州市景程薄膜科技有限公司 | cPp film single-side aluminum plating equipment and working method thereof |
| CN114574818A (en) * | 2022-03-07 | 2022-06-03 | 浙江宇狮包装材料有限公司 | Equipment for producing aluminized film by vacuum evaporation |
| CN114574818B (en) * | 2022-03-07 | 2023-04-25 | 浙江宇狮包装材料有限公司 | Equipment for producing aluminizer by vacuum evaporation |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200707 |