CN210939757U - Production equipment of sandalwood bamboo toothpick - Google Patents
Production equipment of sandalwood bamboo toothpick Download PDFInfo
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- CN210939757U CN210939757U CN201921051137.4U CN201921051137U CN210939757U CN 210939757 U CN210939757 U CN 210939757U CN 201921051137 U CN201921051137 U CN 201921051137U CN 210939757 U CN210939757 U CN 210939757U
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Abstract
The utility model discloses a production facility of sandalwood bamboo toothpick, including the main part frame, main part frame one side fixedly connected with steam pot dustcoat, the main part frame is kept away from one side fixedly connected with power take off mechanism of steam pot dustcoat, the utility model discloses select the mature high-quality sandalwood material of lumber for use as the main fragrant material to make corresponding precision equipment, utilize the principle of physical change combination chemical change, with NaCl solution under technical condition remove the peculiar smell in the sandalwood fragrance, select the natural element composition of bamboo article toothpick again to combine, promoted the quality of sandalwood fragrance and decomposed the intensity of sandalwood fragrance, and perfect the unique fragrance of the sandalwood species of keeping; when in use, the sandalwood product produced and used in a controllable range is formed under the action of the fat in the oral cavity, so that the total reduction of resource consumption cost and the utilization rate of composite resources is more than ten times, and the method becomes a technical method for sustainable development.
Description
The technical field is as follows:
the utility model relates to a production facility of sandalwood bamboo toothpick belongs to sandalwood bamboo toothpick production technical field.
Background art:
sandalwood, also known as sandalwood, Santalum, Santalaceae, is a evergreen arbor, mainly distributed in southeast Asia, Australia and Pacific region, and its wood can be used for technological carving, extracting sandalwood oil, preparing perfumes, spices, soaps and other health care products and industrial raw materials. The traditional Chinese medicine and the modern Chinese medicine are concentrated to show that the sandalwood is used for resisting bacteria, resisting fatigue, moistening lung and removing gastrectasia, can also be used for treating spasm, acne, dysentery, gonorrhea, cold coagulation and qi stagnation, coronary heart disease, angina pectoris, preventing apoplexy and apoplexy aura treatment and the like, and is also used for fumigating and smelling fragrance, rubbing and smelling fragrance by a sachet, smelling fragrance by a sandalwood sleeping pillow, bedside perfume, manufacturing a sandalwood fan, religious major and ritual type and the like. Historically, sandalwood has become an extremely precious species in the world, and most of sandalwood is used in the nobody, and the traditional method is adopted to greatly waste social resources and natural resources, so that the originally deficient resources are more scarce and even scarce, and the sandalwood becomes an aerial pavilion for most people.
The mature of the naturally growing sandalwood can be as long as more than 30 years and even longer. Traditional artificial planting is obviously improved, but a large amount of manpower and material resources are spent, the manpower and the material resources are greatly reduced by the modern technical method of patent number ZL201310601916.8, and the seedlings are planted in heartwood or big branches within three years of about 30cm, are peeled, are chewed, and are sweet and delicious. The content of partial elements tested by Guangzhou detection center is rich, and dozens of elements beneficial to human bodies, such as fennel, acid, squalene, vitamins, carotene and the like exist in the elements, and the elements attract special attention of social enthusiasts. Professor Chen Zhi Shi of Shenzhen university chemcial institute also specially starts lessons and guides the research on the extraction of the fragrance of the sandalwood of the species, obtains a great amount of fragrance data and also carries out special document archiving (document code: 20010140088, document name: food science and engineering), but the sandalwood is not fruited to the full, but is predicted to be much earlier than the traditional technology.
Whether the sandalwood is Indian sandalwood, Australian sandalwood or sandalwood in a southern China botanical garden, the sandalwood can be fragrant and mature after a long time, the fragrance after the pasturing is quite irritant and strong, the peculiar smell of the traditional Chinese medicinal materials is mixed, and most of people who are contacted for the first time are difficult to be close. However, most of the materials are used by people to release essence through the violent reaction of the smoking and burning so as to cover the peculiar smell of the materials to achieve enjoyment, and in the test process, related equipment and methods are used, and are carbonized instantly in the smoking and burning, so that the sandalwood essence which is formed into the materials for decades is wasted, the obtained effect is low, and the sandalwood materials are greatly wasted, so that the sandalwood essence becomes the basis for the application.
The traditional method extracts essential oil, the effect is obviously improved by a lot compared with the above when the pure essential oil is used and various perfumes and daily necessities are prepared, in the test process, related formulas, conditions and methods are used, the tested products are completely consistent with the traditional products, the formulas are also adjusted in a large amount, and in the use process, the convergence effect of the essential oil can not change the foreign odor generated by other substances of the sandalwood fragrance all the time, so that the ideal requirement can not be met.
According to the precedent that fat can absorb and remove fragrant miscellaneous flavor, pigs, cattle, sheep, chickens, geese, ducks, dogs, rabbits and fresh fishes are taken, cleaned, hung to be dry, cut into sandalwood chips, the ratio of meat to wood is 50:1, the sealed packages are respectively put into a refrigerator for fresh keeping, and the big meat is taken out after a few hours, the meat absorbs unique sandalwood flavor, the fragrance is excellent, wherein the effect of the pork is quite obvious, the peculiar smell is obviously separated, the pork is cooked, the salt is added, the seasoning is not needed, and the taste returns to infinity.
According to the experiences, a large number of tests are carried out, and sealed packaging or heating cooking of various plants such as sandalwood, lychee wood, carambola wood, phellodendron bark wood, acronychia, oak, pear wood, evergreen, acacia grandiflorum, acacia lobular, waxberry wood and sasanqua wood is adopted for cross internal absorption and conduction, so that more peculiar smells mixed with strange odor in thousands of centuries are obtained, but on other woods, the taste of the sandalwood is always unchanged and sensitively expressed in the first place, the result is similar to the property of perfume and daily necessities, the sandalwood is also a reality of social sandalwood material fake products, and the strong fragrance, the strong nature and other substance peculiar smells of the sandalwood which generates fragrance in three years and is mature into woods until decades can not meet the requirements of decomposition and neutralization.
According to practical experience and years of research experience, the test is continuously carried out, bamboo with weak plant density is used, the bamboo is cut into sections and is in cross absorption and conduction in a sealing mode, and tests in repeated time periods show that the bamboo continuously improves the original properties, the pure fragrance degree of sandalwood is obviously sublimated in the bamboo strips, the quality guarantee and the storage are quite inconvenient, and the fragrance of sandalwood is easy to lose. However, the test uses a pressure cooker to conduct water-proof low-temperature, medium-temperature and high-temperature boiling test for multiple times, finds the most effective technical method which can solve the problem of the fragrance and the peculiar smell of other substances of the sandalwood, keeps the unique fragrance of the sandalwood, has excellent stability after a test of a certain period of time, can achieve lasting fragrance when being placed in the mouth, and can really and efficiently use sandalwood materials to save social resources and achieve the purpose that more people can accept the sandalwood by carrying out equivalent formula adjustment in the test.
The utility model has the following contents:
the utility model aims at providing a production facility of sandalwood bamboo toothpick in order to solve above-mentioned problem, solved present problem.
In order to solve the above problem, the utility model provides a technical scheme:
a production device of sandalwood bamboo toothpicks comprises a main body rack, wherein one side of the main body rack is fixedly connected with a steam pot outer cover, one side of the main body rack, which is far away from the steam pot outer cover, is fixedly connected with a power output mechanism, one side of the main body rack and one side of the steam pot outer cover are respectively provided with a nursing door and a steam pot material inlet and outlet door, the middles of the nursing door and the steam pot material inlet and outlet door are respectively provided with a water mist observation window and a steam pot observation window, the nursing door and the steam pot material inlet and outlet door are rotationally connected with the main body rack through a lock catch, the top end of the steam pot outer cover is provided with an assembly switch and an instrument panel, the top end of the main body rack is fixedly connected with a bamboo toothpick material box outer cover, one side of the bamboo toothpick material box outer cover is movably connected with a bamboo toothpick material inlet and outlet, the bottom is equipped with the water tank in the steam pot, the water tank top just is equipped with the auxiliary material case in the steam pot, fixedly connected with water inlet on water tank one side and on the steam pot lateral wall, steam pot bottom is connected with the heater, just bottom fixed connection in heater and the steam pot dustcoat, swing joint has the drain hole on the steam pot lateral wall, the equal fixedly connected with safety catch in two outside upper ends of steam pot, the upper end is equipped with the screen panel in the steam pot, the top of screen panel just is equipped with the safety valve on the steam pot lateral wall perpendicularly, one side of safety valve and fixedly connected with steam pot barometer on the lateral wall of steam pot.
Preferably, the top end of the steam pot is fixedly communicated with a guide pipe, one end of the guide pipe, which is far away from the steam pot, penetrates through the outer cover of the bamboo toothpick material box and extends into the outer cover of the bamboo toothpick material box, a pressure reducer is arranged on the guide pipe, the upper end of the pressure reducer is fixedly connected with a temperature-controlled water heater, the lower end of the pressure reducer is connected with a pressure reducer water outlet, one side of the temperature control water heater is fixedly connected with a water temperature meter, a pressure reducer barometer is fixedly connected between the pressure reducer and the outer cover of the bamboo toothpick material box and at the upper end of the conduit, a booster pump is arranged below the outer cover of the bamboo toothpick material box and in the main frame, the side wall of the steam pot far away from the water inlet is communicated with the booster pump through a pipeline, one end of the booster pump, which is far away from the steam boiler, is communicated with a cooler through a pipeline, the upper end of the cooler is connected with a water mist recovery box, and the cooler is communicated with the outer cover of the bamboo toothpick material box through the water mist recovery box.
Preferably, a discharge box shell is arranged in the outer cover of the bamboo toothpick material box, a shell observation window is arranged on the side wall of the discharge box shell, an axle center hole is horizontally arranged on the axle center of the discharge box shell, an axle center is inserted in the middle of the axle center hole, the discharge box shell is connected with the main body frame through the axle center, a sealing cover is arranged at the joint of the two ends of the discharge box shell and the axle center, a plurality of discharge grid support frames are uniformly sleeved on the axle center, the discharge grid support frames are fixedly connected with the axle center through discharge grid fixing axle center screws, discharge grids are fixedly connected around the discharge grid support frames, a grid airflow channel is formed between the discharge grids, four support frame airflow channels are respectively arranged on the discharge grid support frames, a support frame excircle sieve plate is arranged on the outer side of the discharge grid support frame, and a discharge groove outer frame plate is arranged outside the, a plurality of bamboo toothpick discharging grooves are uniformly formed in the outer frame plate of the discharging groove.
Preferably, the power output mechanism is composed of a shell, a belt pulley, a belt, a bearing seat and a servo motor, the machine shell is fixedly connected with one side of the main body frame far away from the steam boiler outer cover, two belt pulleys are arranged and are in transmission connection through a belt, one of the belt pulleys is rotationally connected to one side of the main body frame, the other belt pulley is fixedly connected with one end of the axle center, the bottom of the belt pulley and the outer side of the main body frame are fixedly connected with a servo motor, the output end of the servo motor is in transmission connection with one belt pulley through a belt, the belt pulley at the upper end is close to one side of the main body frame, a bearing seat is arranged at the upper end of the main body frame, the discharging box shell is rotatably connected with the bearing seat through an axis, a ventilation window is arranged on the side wall of the shell, and the belt pulley, the belt, the bearing seat and the servo motor are all arranged in the shell.
Preferably, the periphery of the outer side of the discharging groove outer frame plate is respectively connected with a discharging cover corresponding to the bamboo toothpick discharging groove, the discharging cover is provided with a material cover shaft hole, and the material cover shaft hole is movably connected with the discharging groove outer frame plate through a movable blocking shaft.
Preferably, A, B, C, D, E, F are installed on the first layer of grids of the bamboo toothpick storage groove, A ', B', C ', D', E 'and F' are installed on the second layer of grids, the directions are uniform, the layers of grids are crossed circularly, and the concave shape faces the storage groove.
A manufacturing method of a sandalwood bamboo toothpick comprises the following specific manufacturing processes:
step 1: selecting old sandalwood trees with the age of more than 30 years, wherein the pH value of soil is more than 5-7 during the growth period of the trees, the trees are sun-dried for more than 6-8 hours every day and the trees are felled in winter every year, the trees are taken at the position 6/10 higher than the ground and connected with the head sections of the trees, heartwood is peeled and taken at places where wind is sheltered, the shade is cool, the trees are sanitary and dry, the moisture is removed to 25% -30% of the humidity under the condition of the normal temperature of 20-25 ℃, and then the trees are stored in a fresh-keeping room sealed at the temperature of 4-10 ℃;
step 2: selecting tough moso bamboo, yellow bamboo and the like with the age of more than 4 years, sun-drying a bamboo forest for more than 6 hours every day, cutting down in winter, planing the outer layer of the bamboo to process into toothpicks with the length of 6.6cm, sterilizing, drying and storing;
and step 3: processing and planing the sandalwood heartwood stored for more than 6 months in the step 1 into leaves, wherein the thickness is not more than 0.5 mm, the length is within 5cm, the width is within 2cm-3cm, quantitative vacuum packaging is carried out after processing, and a processing site needs to be sanitary, cool, sun-proof, windproof and dry, and the room temperature is between 15 ℃ and 20 ℃;
and 4, step 4: manufacturing an outer cover of the material placing grids, wherein the inner diameter of the outer cover of the cylinder is increased by 2cm compared with the diameter of the material placing grids, and the position of a hole in the circle center corresponds to the size of the axis of the shaft center and can naturally rotate;
and 5: the steam inlet connector is arranged at 1/2 of the length of the blade of the fan blade and fixed, and the water dew discharge connector is fixed at the right lower corner of the bottom of the outer cover of the bamboo toothpick material box;
step 6: according to the position of the material grid of the material placing box from the standard size, the fan blades are placed on the axis, then the material placing grid is placed, the material placing grid is fixed with the axis screw, and the fan blades and the material placing grid are fixed on the axis;
and 7: the axis is transmitted into a symmetrical axis hole in the middle of the outer cover of the bamboo toothpick material box, the axis and the sealing cover are fixed, and the bearing seat and the belt pulley are tightly installed;
and 8: spraying 1.3% NaCl solution to 95% humidity, drying and baking the toothpick at 120 deg.C for 30 min, filling bamboo toothpick discharge groove with A, B, C, D, E, F, A ', B', C ', D', E ', F' according to cover codes, slowly opening pressure reducer while slowly opening steam-feeding pipe piston of steam boiler, regulating pressure reducer according to the above 1.1-1.2MPa data, maintaining pressure stability of pressure boiler, starting cooler, starting servo motor to drive toothpick discharge lattice to rotate via two belt pulleys at 100 rpm, circulating water dew tank to water boiler water tank until no water dew exists, stopping heating, and closing all steam channels except toothpick discharge tank, when the toothpick discharging box is observed to have no steam phenomenon, discharging;
and step 9: and (4) moving the bamboo toothpick of the sandalwood element combined in the step (8) to room temperature of 20-25 ℃ for sun shielding, and performing vacuum packaging in a sanitary warehouse to release moisture until the humidity of the bamboo toothpick is 25% to finish the manufacturing of the bamboo toothpick of sandalwood.
The utility model has the advantages that:
the utility model discloses utilize a small amount of sandalwood material, combine with corresponding bamboo article, the quality and the rate of utilization that have promoted sandalwood fragrance, and through the cooperation of steerable technical production equipment, thereby practice thrift precious sandalwood material, and the utilization ratio total exceeds more than ten times (use sandalwood of equal quality promptly, the test is got off under equal condition and is utilized sandalwood fragrance effect, if smoke and burn the incense guarding time of raw and other materials and this product, draw the effect, the benefit of essential oil incense guarding time and this product incense guarding time, the benefit of taste, effect and incense guarding time are compared, but this product does not do all the time and smoke and burn the comparison), also full play ecological resource high-efficient benefit utilization's feasible popularization, specifically there is following advantage:
1. the utility model discloses use NaCl solution as additive purification sandalwood fragrant, also use the distillation method of NaCl solution as additive to draw sandalwood essential oil at this in-process, be get rid of the essential oil miscellaneous flavor in prior art never used simple one kind method to improve the fragrant smell of essential oil, reuse bamboo article rich in the fragrant sugar, glycerine etc. element combine, be the irreplaceable technical method of prior art in producing this product;
2. in the production process, 1.5MPa-1.6MPa of steam is generated under high pressure, and the steam is cooled, namely the pressure is reduced to 1.1MPa-1.2MPa, namely the steam speed is reduced to pass through a material combination box, and the pressure is reduced at the water temperature of 80-90 ℃, so that the state that the steam cannot be desublimated is maintained, and the bamboo density absorption steam-brought sandalwood element and water are better suitable for absorbing the sandalwood element and the water brought by the steam.
3. The utility model discloses the purpose of the artistic of buckling of the material groove of the material case of method and separating the groove filler makes machinery make the material more balanced accomodate the steam mixture in the operation, and under the diffusion component flow of flabellum, avoids the steam direct current influence under the atmospheric pressure high-efficiently, has ensured the quality and the effect of product more.
4. The utility model discloses the water dew of equipment is returned pot system, its purpose is on the vacuum facility basis, ensures that precious sandalwood element reaches absorption utilization most high-efficiently, perfects the ratio effect of material.
5. The sandalwood bamboo toothpick produced by the technical method thoroughly changes the peculiar smell and the strong stimulation in the sandalwood fragrance through practical tests, greatly improves the commodity utilization value of sandalwood materials and bamboo products, breaks through the use bottleneck of the traditional toothpick, and gradually realizes the revolutionary change of the toothpick commodity.
6. The utility model discloses the sandalwood bamboo toothpick that makes has fresh oral cavity and can lasting fragrant effect, oral cavity deodorization is disinfected, the throat-moistening engendering liquid, refreshing oneself and restoring consciousness, especially denture oral cavity be for playing the special effect to the influence of peripheral crowd and the decomposition of smoker's oral cavity residual nicotine, it has broken through traditional oral care product again and has played environmental pollution's bottleneck like commodities such as mouthwash, chewing gum, sesame oil to promote the benefit of environmental health more than the triple, reduced the economic overhead more than the consumer triple again.
Description of the drawings:
for ease of illustration, the invention is described in detail by the following detailed description and accompanying drawings.
Fig. 1 is a schematic view of the external structure of the steam coupling of the present invention;
FIG. 2 is a schematic view of the internal structure of the steam coupling of the present invention;
FIG. 3 is a schematic cross-sectional view of the steam coupler installation of the present invention;
FIG. 4 is a schematic view of the cross-sectional structure of the discharge chute of the bamboo toothpick discharge grid of the utility model;
FIG. 5 is a schematic view of the inner structure of the bamboo toothpick material box of the present invention;
FIG. 6 is a schematic view of the cross section of the support frame and the discharge grid;
FIG. 7 is a schematic view of the installation structure of the bamboo toothpick discharging slot cover of the utility model;
fig. 8 is a schematic view of the structure of the discharge cover of the present invention.
In the figure: 1. a frame; 2. a nursing door; 3. a water mist observation window; 4. a steam boiler outer cover; 5. the steam boiler enters and exits the material door; 6. a steam pot observation window; 7. a power take-off mechanism; 71. a belt pulley; 72. a belt; 73. a bearing seat; 74. a servo motor; 8. an assembly switch; 9. an instrument panel; 10. locking; 11. a ventilation window; 12. the bamboo toothpick material box outer cover; 13. the bamboo toothpick is provided with a discharge port; 14. an outer cover observation window; 15. a discharge box shell; 16. a housing viewing window; 17. a conduit; 18. a pressure reducer; 19. a temperature-controlled water heater; 20. a heater; 21. a water temperature meter; 22. a water outlet of the pressure reducer; 23. a steam boiler; 24. a discharging port; 25. a steam boiler barometer; 26. a relief valve; 27. a safety buckle; 28. a mesh enclosure; 29. a water inlet; 210. a water tank; 211. an auxiliary box; 212. a pressure gauge of the pressure reducer; 30. a sealing cover; 31. a booster pump; 32. a cooler; 33. a water mist recovery tank; 34. an axis; 35. discharging grids; 36. the material placing grid fixes the axis screw; 37. a material placing grid support frame; 38. a grid-layered airflow channel; 39. a shaft center hole; 40. a support frame airflow channel; 41. an excircle sieve plate of a support frame; 42. a bamboo toothpick discharge groove; 43. a discharge chute outer frame plate; 44. plugging the shaft movably; 45. a material placing cover; 46. the material covers the shaft hole.
The specific implementation mode is as follows:
as shown in fig. 1 to 8, the following technical solutions are adopted in the present embodiment:
a production device of a sandalwood bamboo toothpick comprises a main body frame 1, wherein one side of the main body frame 1 is fixedly connected with a steam pot outer cover 4, one side of the main body frame 1, which is far away from the steam pot outer cover 4, is fixedly connected with a power output mechanism 7, one side of the main body frame 1 and one side of the steam pot outer cover 4 are respectively provided with a nursing door 2 and a steam pot material inlet and outlet door 5, the middles of the nursing door 2 and the steam pot material inlet and outlet door 5 are respectively provided with a water mist observation window 3 and a steam pot observation window 6, the nursing door 2 and the steam pot material inlet and outlet door 5 are rotatably connected with the main body frame 1 through a lock catch 10, the top end of the steam pot outer cover 4 is provided with an assembly switch 8 and an instrument panel 9, the top end of the main body frame 1 is fixedly connected with a bamboo toothpick material box outer cover 12, one side of the bamboo toothpick material box, be equipped with steam pot 23 in the steam pot dustcoat 4, the bottom is equipped with water tank 210 in the steam pot 23, water tank 210 top and be equipped with the auxiliary material case 211 in steam pot 23, water tank 210 one side and fixedly connected with water inlet 29 on the lateral wall of steam pot 23, steam pot 23 bottom is connected with heater 20, and bottom fixed connection in heater 20 and the steam pot dustcoat 4, swing joint has drain hole 24 on the steam pot 23 lateral wall, the equal fixedly connected with safety catch 27 of two outside upper ends of steam pot 23, the upper end is equipped with screen panel 28 in the steam pot 23, the top of screen panel 28 just is equipped with safety valve 26 on steam pot 23 lateral wall perpendicularly, one side of safety valve 26 and fixedly connected with steam pot barometer 25 on the lateral wall of steam pot 23.
Wherein, a discharge box shell 15 is arranged in the bamboo toothpick material box outer cover 12, the top end of the steam pot 23 is fixedly communicated with a guide pipe 17, the guide pipe 17 is communicated with the discharge box shell 15, the side wall of the discharge box shell 15 is provided with a shell observation window 16, the axle center of the discharge box shell 15 is horizontally provided with an axle center hole 39, an axle center 34 is inserted in the middle of the axle center hole 39, the discharge box shell 15 is connected with the main body frame 1 through the axle center 34, the joints of the two ends of the discharge box shell 15 and the axle center 34 are provided with sealing covers 30, the axle center 34 is uniformly sleeved with a plurality of discharge grid supporting frames 37, the discharge grid supporting frames 37 are fixedly connected with the axle center 34 through discharge grid fixing axle center screws 36, the peripheries of the discharge grid supporting frames 37 are all fixedly connected with discharge grids 35, layer grid air flow channels 38 are formed between the plurality of discharge grids 35, the discharge grid supporting frames 37 are respectively provided with four, the outer frame plate 43 of the discharging groove is arranged outside the outer circular sieve plate 41 of the supporting frame, and a plurality of bamboo toothpick discharging grooves 42 are uniformly arranged in the outer frame plate 43 of the discharging groove.
Wherein one end of the conduit 17 far away from the steam boiler 23 passes through the bamboo toothpick material box outer cover 12 and extends to the interior of the bamboo toothpick material box outer cover 12, a pressure reducer 18 is arranged on the guide pipe 17, a temperature control water heater 19 is fixedly connected to the upper end of the pressure reducer 18, a pressure reducer water outlet 22 is connected to the lower end of the pressure reducer 18, a water temperature meter 21 is fixedly connected to one side of the temperature control water heater 19, a pressure reducer barometer 212 is fixedly connected between the pressure reducer 18 and the bamboo toothpick material box outer cover 12 and to the upper end of the guide pipe 17, a booster pump 31 is arranged below the bamboo toothpick material box outer cover 12 and inside the main frame 1, the side wall of the steam boiler 23, away from the water inlet 29, is communicated with the booster pump 31 through a pipeline, one end of the booster pump 31, away from the steam boiler 23, is communicated with the cooler 32 through a pipeline, a water mist recovery box 33 is connected to the upper end of the cooler 32.
Wherein, the power output mechanism 7 is composed of a machine shell, two belt pulleys 71, a belt 72, a bearing seat 73 and a servo motor 74, the machine shell is fixedly connected with one side of the main body frame 1 far away from the steam cooker outer cover 4, the two belt pulleys 71 are in transmission connection through the belt 72, one of the belt pulleys 71 is rotatably connected to one side of the main body frame 1, the other belt pulley 71 is fixedly connected with one end of the shaft center 34, a servo motor 74 is fixedly connected to the bottom of the belt pulley 71 and is fixedly connected to the outer side of the main body frame 1, an output end of the servo motor 74 is in transmission connection with one of the belt pulleys 71 through a belt 72, a bearing seat 73 is arranged at one side of the upper end of the belt pulley 71, close to the main body frame 1, at the upper end of the main body frame 1, the material placing box shell 15 is rotatably connected with the bearing seat 73 through the shaft center 34, a ventilation window 11 is arranged on the side wall of the machine shell.
Wherein, the periphery of the outer side of the discharging groove outer frame plate 43 is respectively connected with a discharging cover 45 corresponding to the bamboo toothpick discharging groove 42, a material cover shaft hole 46 is arranged on the discharging cover 45, and the material cover shaft hole 46 is movably connected with the discharging groove outer frame plate 43 through a movable blocking shaft 44.
The bamboo toothpick discharging groove 42 comprises a plurality of first layers of lattices A, B, C, D, E, F and a plurality of second layers of lattices A ', B', C ', D', E 'and F', the directions of the first layers of lattices A, B, C, D, E, F and the second layers of lattices A ', B', C ', D', E 'and F' are uniform, and the first layers of lattices and the second layers of lattices are crossed in a circulating mode.
The equipment is made of pressure-resistant and high-temperature-resistant environment-friendly materials, the majority of the equipment is of a cylindrical structure and mainly comprises a heater 20, a steam boiler 23, a guide pipe 17, a pressure reducer 18, a toothpick charging box, a cooler 32, a water mist recovery box 33, a power output mechanism 7 and the like, and in order to enable products to achieve uniform quality better and not to be limited by geographical conditions, the equipment is manufactured by taking the volume of sandalwood sliced leaves as 1000cm3The unit of/kg is used for calculating the structure of the working principle of the equipment design and the space required by the weight, the volume and the volume of the matched materials, and the ratio is established for calculation, namely the material ratio, the material volume ratio and the volume of the implemented application and machinery are used for fulfilling the design. Material ratio: namely, the weight ratio of sandalwood to water to bamboo toothpick is 1:5: 15. Due to the density, shape and specific gravity of various materials and the technical requirements of the implementation process, on the basis of the above proportions, the volume ratio of 1kg of sandalwood to 1kg of bamboo toothpick is 1:4, and the volume ratio of the equipment is increased to 1:5:60 on the basis of the weight ratio.
According to the pressure and the steam flow effect of repeated tests of steam, the material box is arranged as a cylinder outer body, the inner structure is a cylinder rotating structure and consists of a plurality of layers of material placing grids 35, the rotating plurality of layers of material grids are all made of ventilating sieve plate materials and are connected in series on the same axis 34, the bamboo toothpick is enabled to roll naturally to achieve the purpose of absorbing steam dew in a balanced manner, 3/10 of the total volume is increased while the material grids are made, namely the volume of the toothpick is expanded to 3/10 space, namely the calculated ratio of the volume increase required by the ratio is 1:5:78, the height of the material grids is set to be 7.4cm, the number of the material grids is 8, each layer of filler is 1/2, the radius of the axis is 2.5cm, the radius from the axis to a support frame (including a hollow steam flow channel) is 6cm, the radius of the material placing grids is calculated to be 31.5cm according to V ═ pi r2h, and the radius, Drawing a plane drawing of the discharge cell, equally dividing the circumference of an outer ring of the drawing into 12 parts, connecting symmetrical arc equal points through the diameter of a circle center, connecting the circle center of a connecting line radius to 2/3 with two points of an equally-divided arc 1/2 in the same direction to form a fold line artistic plane pattern, firstly manufacturing the discharge cell 35 and the discharge cell support frame 37 according to the pattern, simultaneously manufacturing a 7.4cm fold line artistic sieve plate according to the height of a material cell, correspondingly mounting the fold line artistic sieve plate according to the plane pattern, fixing the outer ring at two ends by using a batten with the width of 2cm in a wrapping manner, symmetrically drilling screw hole positions on two side surfaces at each fold line point of a batten frame, mounting the A, the B and the C of a bamboo toothpick discharge groove 42 of the discharge cell 35 after the formation, manufacturing a groove cover of the bamboo toothpick discharge groove 42, forming an arc with the same shape, wherein the fixed end is a big end, the open end is a small end, the big end is additionally provided with a, B. C, D, E, F, the second layer lattice is installed with A ', B', C ', D', E ', F' in uniform direction, the layers lattice is crossed circularly, the concave part faces to the trough, when the discharge trough cover is opened, the bamboo toothpick outlet feed hopper becomes, in order to make the water vapor after pressure reduction distribute to each part of the toothpick material box rapidly and evenly, a two-blade fan is made on the shaft of one end of the steam inlet.
The pressure reducer 18, it has promoted the effect of the distillation technology, has replaced the method of distillation, make the steam dew that the material element conveys out after the pressure cooker is forced, cool under the condition not receiving the desublimation, use the warm water of 80 duC-90 duC as the outside material, reduce the steam dew to 1.1-1.2MPa, the method is to want it to be like ordinary steam and take advantage of by toothpick directly, avoid the forced steam from passing the packing box too fast. The equipment is composed of a warm water tank 47, a steam pipeline, a steam boiler barometer 25, a water thermometer 21, a temperature control heater 19 and a water inlet and outlet.
A manufacturing method of a sandalwood bamboo toothpick comprises the following specific manufacturing processes:
step 1: selecting old sandalwood trees with the age of more than 30 years, wherein the pH value of soil is more than 5-7 during the growth period of the trees, the trees are sun-dried for more than 6-8 hours every day and the trees are felled in winter every year, the trees are taken at the position 6/10 higher than the ground and connected with the head sections of the trees, heartwood is peeled and taken at places where wind is sheltered, the shade is cool, the trees are sanitary and dry, the moisture is removed to 25% -30% of the humidity under the condition of the normal temperature of 20-25 ℃, and then the trees are stored in a fresh-keeping room sealed at the temperature of 4-10 ℃;
step 2: selecting tough moso bamboo, yellow bamboo and the like with the age of more than 4 years, sun-drying a bamboo forest for more than 6 hours every day, cutting down in winter, planing the outer layer of the bamboo to process into toothpicks with the length of 6.6cm, sterilizing, drying and storing;
and step 3: processing and planing the sandalwood heartwood stored for more than 6 months in the step 1 into leaves, wherein the thickness is not more than 0.5 mm, the length is within 5cm, the width is within 2cm-3cm, quantitative vacuum packaging is carried out after processing, and a processing site needs to be sanitary, cool, sun-proof, windproof and dry, and the room temperature is between 15 ℃ and 20 ℃;
and 4, step 4: manufacturing an outer cover of the material placing grid, wherein the inner diameter of the outer cover of the cylinder is increased by 2cm compared with the diameter of the material placing grid 35, and the position of a hole in the circle center corresponds to the size of the axis 34 to enable the axis 34 to rotate naturally;
and 5: the steam inlet connector is arranged at 1/2 of the length of the blade of the fan blade and fixed, and the water dew discharge connector is fixed at the right lower corner of the bottom of the outer cover 12 of the bamboo toothpick material box;
step 6: according to the position of the material grid distance calibration size of the material placing box, the fan blades are placed on the axis 34, then the material placing grid 35 is placed, the material placing grid is fixed with an axis screw 36, and the fan blades and the material placing grid 35 are fixed on the axis 34;
and 7: the shaft center 34 is transmitted into a symmetrical shaft center hole 39 in the middle of the outer cover 12 of the bamboo toothpick material box, the shaft center 34 and the sealing cover 30 are fixed, and a bearing seat (73) and a belt pulley 71 are tightly installed;
and 8: spraying 1.3% NaCl solution to 95% humidity, dry-baking the toothpicks at 120 deg.C for 30 min, slowly opening the pressure reducer 18 while slowly opening the steam supply pipe piston of the steam boiler when the pressure of the steam 23 in the pressure boiler is increased to 1.5-1.6 MPa, regulating the pressure reducer 18 to 1.1-1.2MPa, maintaining the stable pressure value of the pressure boiler, starting the cooler 32, starting the servo motor 74 to drive the toothpick discharge grid 35 to rotate via two belt pulleys 71, setting the rotation speed at 100 rpm, circulating the residual water in the water tank 210 until no water is exposed, stopping heating, and closing all steam channels outside the discharge tank, when the toothpick discharging box is observed to have no steam phenomenon, discharging;
and step 9: and (4) moving the bamboo toothpick of the sandalwood element combined in the step (8) to room temperature of 20-25 ℃ for sun shielding, and performing vacuum packaging in a sanitary warehouse to release moisture until the humidity of the bamboo toothpick is 25% to finish the manufacturing of the bamboo toothpick of sandalwood.
The utility model discloses utilize a small amount of sandalwood material, combine with corresponding bamboo article, the quality and the rate of utilization that have promoted sandalwood fragrance, and through the cooperation of steerable technical production equipment, thereby practice thrift precious sandalwood material, and the utilization ratio total exceeds more than ten times (use sandalwood of equal quality promptly, the test is got off under equal condition and is utilized sandalwood fragrance effect, if smoke and burn the incense guarding time of raw and other materials and this product, draw the effect, the benefit of essential oil incense guarding time and this product incense guarding time, the benefit of taste, effect and incense guarding time are compared, but this product does not do all the time and smoke and burn the comparison), also full play ecological resource high-efficient benefit utilization's feasible popularization, specifically there is following advantage:
1. the utility model discloses use NaCl solution as additive purification sandalwood fragrant, also use the distillation method of NaCl solution as additive to draw sandalwood essential oil at this in-process, be get rid of the essential oil miscellaneous flavor in prior art never used simple one kind method to improve the fragrant smell of essential oil, reuse bamboo article rich in the fragrant sugar, glycerine etc. element combine, be the irreplaceable technical method of prior art in producing this product;
2. 1.5MPa-1.6MPa steam is generated under high pressure, and the steam is cooled, namely, the pressure is reduced to 1.1MPa-1.2MPa, namely, the speed of the steam is reduced to pass through a material combination box, and the pressure is reduced by using water at the temperature of 80-90 ℃, so that the state that the steam cannot be desublimated is maintained, and the bamboo density is better suitable for absorbing sandalwood elements and water brought by the steam.
3. The utility model discloses the purpose of the artistic of buckling of the material groove of the material case of method and separating the groove filler makes machinery make the material more balanced accomodate the steam mixture in the operation, and under the diffusion component flow of flabellum, avoids the steam direct current influence under the atmospheric pressure high-efficiently, has ensured the quality and the effect of product more.
4. The utility model discloses the water dew of equipment is returned pot system, its purpose is on the vacuum facility basis, ensures that precious sandalwood element reaches the utilization of highest effect, perfects the ratio effect of material.
5. The sandalwood bamboo toothpick produced by the technical method thoroughly changes the peculiar smell and the strong stimulation in the sandalwood fragrance through practical tests, greatly improves the commodity utilization value of sandalwood materials and bamboo products, breaks through the use bottleneck of the traditional toothpick, and gradually realizes the revolutionary change of the toothpick commodity.
6. The utility model discloses the sandalwood bamboo toothpick that makes has fresh oral cavity and can lasting fragrant effect, oral cavity deodorization is disinfected, the throat-moistening engendering liquid, refreshing oneself and restoring consciousness, especially denture oral cavity be for playing the special effect to the influence of peripheral crowd and the decomposition of smoker's oral cavity residual nicotine, it has broken through traditional oral care product again and has played environmental pollution's bottleneck like commodities such as mouthwash, chewing gum, sesame oil to promote the benefit of environmental health more than the triple, reduced the economic overhead more than the consumer triple again.
The utility model discloses a control mode comes automatic control through the controller, and the control circuit of controller can realize through the simple programming of technical staff in this field, and the supply also belongs to the common general knowledge in this field, and the utility model discloses mainly used protects mechanical device, so the utility model discloses no longer explain control mode and circuit connection in detail.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, and it should be understood by those skilled in the art that the present invention is not limited by the above embodiments, which are only illustrative, but also various changes and modifications may be made without departing from the spirit and scope of the present invention, which fall within the scope of the present invention as claimed, which is defined by the appended claims and their equivalents.
Claims (6)
1. A production device of sandalwood bamboo toothpicks comprises a main body rack (1) and is characterized in that a steam pot outer cover (4) is fixedly connected to one side of the main body rack (1), a power output mechanism (7) is fixedly connected to one side, far away from the steam pot outer cover (4), of the main body rack (1) and one side face of the steam pot outer cover (4) are respectively provided with a nursing door (2) and a steam pot material inlet and outlet door (5), a water mist observation window (3) and a steam pot observation window (6) are respectively arranged between the nursing door (2) and the steam pot material inlet and outlet door (5), the nursing door (2) and the steam pot material inlet and outlet door (5) are rotatably connected with the main body rack (1) through a lock catch (10), a switch (8) and an instrument panel (9) are arranged at the top end of the steam pot outer cover (4), a bamboo toothpick box outer cover (12) is fixedly connected to the top end of the main body rack (1), the bamboo toothpick material box comprises a bamboo toothpick material box outer cover (12), wherein one side of the bamboo toothpick material box outer cover (12) is movably connected with a bamboo toothpick feeding and discharging port (13), an outer cover observation window (14) is arranged in the middle of the bamboo toothpick feeding and discharging port (13), a steam pot (23) is arranged in the steam pot outer cover (4), a water tank (210) is arranged at the bottom in the steam pot (23), an auxiliary box (211) is arranged above the water tank (210) and in the steam pot (23), one side of the water tank (210) is fixedly connected with a water inlet (29) on the side wall of the steam pot (23), a heater (20) is connected at the bottom of the steam pot (23), the heater (20) is fixedly connected with the bottom in the steam pot outer cover (4), a discharging port (24) is movably connected on the side wall of the steam pot (23), safety buckles (27) are fixedly connected at the upper ends of the two outer sides, the safety valve is characterized in that a safety valve (26) is vertically arranged above the mesh enclosure (28) and on the side wall of the steam pot (23), and one side of the safety valve (26) is fixedly connected with a steam pot barometer (25) on the side wall of the steam pot (23).
2. The production equipment of the sandalwood bamboo toothpick according to claim 1, wherein: the bamboo toothpick material box comprises a bamboo toothpick material box outer cover (12), a material placing box shell (15) is arranged in the bamboo toothpick material box outer cover (12), a guide pipe (17) is fixedly communicated with the top end of a steam pot (23), the guide pipe (17) is communicated with the material placing box shell (15), a shell observation window (16) is arranged on the side wall of the material placing box shell (15), an axle center hole (39) is horizontally arranged at the axle center of the material placing box shell (15), an axle center (34) is inserted in the middle of the axle center hole (39), the material placing box shell (15) is connected with a main body rack (1) through the axle center (34), a sealing cover (30) is arranged at the joint of the two ends of the material placing box shell (15) and the axle center (34), a plurality of material placing grid supporting frames (37) are uniformly sleeved on the axle center (34), the material placing grid supporting frames (37) are fixedly connected with the axle center (34) through material placing grid fixing axle, a plurality of be formed with layer check airflow channel (38) between blowing check (35), be equipped with four support frame airflow channel (40) on blowing check support frame (37) respectively, the outside of blowing check support frame (37) is equipped with support frame excircle sieve (41), support frame excircle sieve (41) outside is equipped with blowing groove outer deckle board (43), evenly be equipped with a plurality of bamboo toothpick blowing groove (42) in blowing groove outer deckle board (43).
3. The production equipment of a sandalwood bamboo toothpick according to claim 2, characterized in that: one end, far away from a steam boiler (23), of the guide pipe (17) penetrates through the bamboo toothpick material box outer cover (12) and extends into the bamboo toothpick material box outer cover (12), a pressure reducer (18) is arranged on the guide pipe (17), the upper end of the pressure reducer (18) is fixedly connected with a temperature control water heater (19), the lower end of the pressure reducer (18) is connected with a pressure reducer water outlet (22), one side of the temperature control water heater (19) is fixedly connected with a water temperature meter (21), a pressure reducer air pressure meter (212) is fixedly connected between the pressure reducer (18) and the bamboo toothpick material box outer cover (12) and at the upper end of the guide pipe (17), a booster pump (31) is arranged below the bamboo toothpick material box outer cover (12) and in the main body rack (1), the side wall, far away from the water inlet (29), of the steam boiler (23) is communicated with the booster pump (31) through a pipeline, one end, far away from the steam boiler (23), of the booster pump (31) is The cooler is characterized in that a water mist recovery box (33) is connected to the upper end of the cooler (32), and the cooler (32) is communicated with the emptying box shell (15) through the water mist recovery box (33).
4. The production equipment of a sandalwood bamboo toothpick according to claim 2, characterized in that: the power output mechanism (7) is composed of a machine shell, a belt pulley (71), a belt (72), bearing seats (73) and a servo motor (74), the machine shell is fixedly connected to one side, far away from the outer cover (4) of the steam boiler, of the main body frame (1), the belt pulley (71) is provided with two belt pulleys (71), the two belt pulleys (71) are connected through the belt (72) in a transmission mode, one belt pulley (71) is rotatably connected to one side of the main body frame (1), the other belt pulley (71) is fixedly connected with one end of the shaft center (34), the bottom of the belt pulley (71) is fixedly connected with the servo motor (74) outside the main body frame (1), the output end of the servo motor (74) is connected with one belt pulley (71) in a transmission mode through the belt (72), the belt pulley (71) is close to one side of the main body frame (1) and the bearing seat (73) is, blowing case shell (15) are connected through axle center (34) and bearing frame (73) rotation, be equipped with ventilation window (11) on the casing lateral wall, belt pulley (71), belt (72), bearing frame (73) and servo motor (74) all set up in the casing.
5. The production equipment of a sandalwood bamboo toothpick according to claim 2, characterized in that: the bamboo toothpick discharging device is characterized in that the periphery of the outer side of the outer frame plate (43) of the discharging groove is respectively connected with a discharging cover (45) corresponding to the bamboo toothpick discharging groove (42), a material cover shaft hole (46) is formed in the discharging cover (45), and the material cover shaft hole (46) is movably connected with the outer frame plate (43) of the discharging groove through a movable blocking shaft (44).
6. The production equipment of a sandalwood bamboo toothpick according to claim 2, characterized in that: the bamboo toothpick discharging groove (42) comprises a plurality of first layers of grids (A, B, C, D, E, F) and a plurality of second layers of grids (A ', B', C ', D', E ', F'), wherein the first layers of grids (A, B, C, D, E, F) and the second layers of grids (A ', B', C ', D', E ', F') are uniform in direction and are crossed in a circulating mode.
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CN201921051137.4U CN210939757U (en) | 2019-07-08 | 2019-07-08 | Production equipment of sandalwood bamboo toothpick |
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CN201921051137.4U CN210939757U (en) | 2019-07-08 | 2019-07-08 | Production equipment of sandalwood bamboo toothpick |
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