CN210905413U - Accurate dust pelletizing system in little fog raw materials stock ground of full-automatic high pressure - Google Patents
Accurate dust pelletizing system in little fog raw materials stock ground of full-automatic high pressure Download PDFInfo
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- CN210905413U CN210905413U CN201920633302.0U CN201920633302U CN210905413U CN 210905413 U CN210905413 U CN 210905413U CN 201920633302 U CN201920633302 U CN 201920633302U CN 210905413 U CN210905413 U CN 210905413U
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Abstract
The utility model discloses a full-automatic high-pressure fine-fog raw material yard accurate dust removal system, which comprises a water treatment purification system, a high-pressure water system, a PLC control system, a detection system, a remote HMI master control station and an atomization spraying pipeline system; wherein detecting system distributes and is used for detecting the dust content in an area, and long-range HMI master control station and atomizing spray pipe-line system electric connection, atomizing spray pipe-line system are connected with high-pressure system and PLC control system respectively, and PLC control system is connected with detecting system and is used for receiving the height of dust content. The accurate dust pelletizing system in little fog raw materials stock ground of full-automatic high pressure can be to the effectual dust concentration that reduces of factory production operation environment more than 90%, builds good fresh air in the factory, reaches multiple efficiency such as dust fall, reduction harmful gas concentration. Creates a comfortable and safe working environment for production workers, and leads the factory environment to reach the national environmental protection requirement and the emission standard.
Description
Technical Field
The utility model belongs to the technical field of the environmental protection is removed dust, concretely relates to accurate dust pelletizing system in little fog raw materials stock ground of full-automatic high pressure.
Background
China is a large country for industrial production and manufacturing, most of dust emission in China is from industrial production and processing processes, and relevant research and research show that the environmental air quality of China is seriously out of standard in recent years, and serious atmospheric micro dust can cause bad influence on daily life of people. Especially, the industrial production enterprises are fast to generate dust in the process of storing and transporting raw materials, and the raw material yards of enterprises such as coal power enterprises, mines and metallurgy enterprises can generate a large amount of tiny particle dust and solid particle PM10 floating dust smaller than 10 μm in the process of loading and transporting raw materials such as limestone, dolomite, coal and iron ore powder, and the following hazards can be caused: 1. harm to human body. The dust accumulation in the lung is gradually increased due to the long-term inhalation of dust by operators who contact productive dust for a long time, and pneumoconiosis can be caused when a certain amount of dust is reached; respiratory diseases such as rhinitis, pharyngitis, bronchitis and the like can be caused by long-term exposure to productive dust; 2. the damage to the production. Dust in the air of a working place is attached to electrical equipment, precise instruments and meters, so that the precision of the equipment is reduced; the wear is intensified and the service life is shortened by attaching to the transmission and operation parts of the machine equipment; the dust can influence the sight of production operators in the production process, so that the working efficiency is reduced; 3. harm to the environment. The dust floating in the air can cause other harmful substances to adhere to the dust, and serious atmospheric pollution is formed. The inhalation of organisms can cause various diseases, and the surfaces of cultural relics, historic sites and buildings can be corroded and polluted. In addition, a large amount of dust is suspended in the air, so that the visibility of the atmosphere can be reduced, the smog is promoted to form haze, and the heat radiation of the sun is influenced; 4. the metal and mineral dust and oxide dust are main dust pollution sources of production enterprises, can cause environmental pollution of the whole plant area, and cause heavy manual cleaning operation, large cleaning amount and low labor efficiency. Aiming at the problems, a novel full-automatic high-pressure fine-mist raw material yard precise dust removal system is needed to solve the problems and meet the requirements of people.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a fine fog raw materials accurate dust pelletizing system of full-automatic high pressure to solve the problem that current industrial production produced the dust and harmed and reduce the labor rate to people healthy, production harm, environmental hazard.
In order to achieve the above object, the utility model provides a following technical scheme: a full-automatic high-pressure micro-mist precise dust removal system for a raw material yard comprises a water treatment and purification system, a high-pressure water system, a PLC control system, a detection system, a remote HMI master control station and an atomization spraying pipeline system;
wherein detecting system distributes in an area and is used for detecting dust content, remote HMI master control station and atomizing spray pipe-line system electric connection, atomizing spray pipe-line system is connected with high-pressure system and PLC control system respectively, PLC control system is connected with detecting system and is used for receiving the height of dust content.
Preferably, the water treatment purification system comprises a liquid level instrument, an automatic water storage tank and a water treatment filtering system, wherein the water treatment filtering system is connected with an external water source and the automatic water storage tank, and the liquid level instrument is arranged inside the automatic water storage tank.
Preferably, the external water source is connected with the water treatment filtering system through a pipeline, and a first valve and a first electromagnetic valve are arranged inside the pipeline.
Preferably, the high-pressure water system comprises a high-pressure water pump and high-pressure plunger pump equipment inside, wherein the high-pressure plunger pump equipment is arranged at a pump opening of the high-pressure water pump.
Preferably, the high-pressure water pump is respectively connected with the automatic water storage tank and the atomization spraying pipeline system through pipelines, a second valve is arranged in the pipeline connecting the automatic water storage tank and the high-pressure water pump, and a third valve and a second electromagnetic valve are arranged in the pipeline connecting the high-pressure water pump and the atomization spraying pipeline system.
Preferably, the atomizing spraying pipeline system is divided into a plurality of dust suppression areas, wherein a plurality of water spray pipes are arranged in each dust suppression area, and each water spray pipe is connected with the micro-mist nozzle.
Preferably, the water spray pipe is a high-pressure seamless stainless steel pipe or a high-pressure PE pipe, and the micro-mist nozzle is made of stainless steel.
The utility model discloses a technological effect and advantage: the independently developed upper computer management system and the remote HMI control system realize full-automatic control, fault display, automatic water filtration, automatic spraying dust fall and intelligent maintenance-free; the online dust detector realizes automatic spraying and automatic adjustment and control of dust generation places in the production process of the raw material yard; meanwhile, the spraying equipment which is put into operation is monitored in real time, is detected in time and is subjected to real-time data management, has the functions of automatic detection and fault positioning, and is incorporated into a production computer network, so that a computer can automatically start and stop and give an alarm according to a fault signal of the equipment.
Drawings
FIG. 1 is a schematic diagram of a medium-automatic high-pressure atomizing, spraying and dust-removing system of the utility model;
FIG. 2 is a schematic diagram of the high-pressure fine-mist spraying and precise dust removal in the raw material yard of the utility model;
fig. 3 is a block diagram of the structure of the present invention.
In the figure: 1-a water treatment purification system, 2-a high-pressure water system, 3-a PLC control system, 4-a detection system, 5-a remote HMI master control station, 6-an atomization spraying pipeline system, 7-a first valve, 8-a first electromagnetic valve, 9-a second valve, 10-a third valve, 11-a second electromagnetic valve, 12-an automatic water storage tank and 13-a high-pressure water pump.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides a full-automatic high-pressure micro-fog raw material yard accurate dust removal system as shown in figures 1-3, which comprises a water treatment and purification system 1, a high-pressure water system 2, a PLC control system 3, a detection system 4, a remote HMI master control station 5 and an atomization spraying pipeline system 6;
wherein detection system 4 distributes in an area and is used for detecting dust content, and long-range HMI main control station 5 and atomizing spray pipe-line system 6 electric connection can spray atomizing device with several high pressure and enter the computer network at the production line of raw materials stock ground, realize WINCC man-machine picture remote control and start, stop. The remote control station is arranged in a main control room, is convenient for operation management personnel to operate, monitors the real-time state of the atomization spraying pipeline system 6 equipment which is put into operation, detects and manages real-time data, displays faults and is convenient to maintain, and has the functions of automatic detection, fault positioning and automatic removal. Computer automatic control starts, stop and report to the police to realize full-automatic high intellectuality to equipment trouble signal, atomizing spray pipe-line system 6 is connected with high-pressure water system 2 and PLC control system 3 respectively, divide a plurality of area of restraining dust according to user's raw materials stock ground operational environment, every area of restraining dust can atomize alone and spray, detect the content of dust that floats in the area of restraining dust air by online detecting system 4, set for through content alarm value and transmit control PLC system 3, control atomizing sprays, the place that does not produce the dust does not atomize and spray, thereby it is extravagant to reach the purpose of accurate dust suppression and avoid the energy, PLC control system 3 is connected with detecting system 4 and is used for receiving the height of dust content.
Specifically, water treatment clean system 1 includes the liquid level appearance, automatic water storage box 12 and water treatment filtration system, wherein water treatment filtration system connects external water source and automatic water storage box 12, the liquid level appearance sets up the inside at automatic water storage box 12, the liquid level appearance detects the height of automatic water storage box 12, external water source adopts domestic water or industry purified water, because the quality of water at water source contains the impurity of various differences, spraying system is higher to the requirement of professional water quality of water, water treatment filtration system can carry out the secondary filtration to the water resource.
Specifically, through the pipe connection between external water source and the water treatment filtration system, inside first valve 7 and the first solenoid valve 8 of being provided with of pipeline, first valve 7 is used for controlling the open mode of pipeline, and first solenoid valve 8 is used for controlling pipeline pressure and rivers size.
Specifically, high pressure water system 2 is inside including high pressure water pump 13 and high pressure plunger pump equipment, and wherein high pressure plunger pump equipment sets up the pump mouth at high pressure water pump 13 to reach the required water source pressure standard of atomizing system, guarantee the water smoke effect.
Specifically, the high-pressure water pump 13 is respectively connected with the automatic water storage tank 12 and the atomization spraying pipeline system 6 through pipelines, a second valve 9 is arranged in the pipeline connecting the automatic water storage tank 12 and the high-pressure water pump 13, a third valve 10 and a second electromagnetic valve 11 are arranged in the pipeline connecting the high-pressure water pump 13 and the atomization spraying pipeline system 6, the content of floating dust in the air of a dust suppression area where the detection system 4 is located is detected, and the PLC system starts the second electromagnetic valve 11 to automatically control atomization spraying.
Specifically, atomizing spray pipe-line system 6 divide into a plurality of and presses down the dirt district, and every presses down the dirt district and can atomize alone and spray, and the place that does not produce the dust does not atomize and spray to reach the accurate purpose that presses down dirt and avoid the energy extravagant, wherein each presses down the inside a plurality of spray pipes that are equipped with in dirt district, and each spray pipe is connected little fog nozzle, is used for atomizing the water spray.
Specifically, the water spray pipe is a high-pressure seamless stainless steel pipe or a high-pressure PE pipe, and the micro-mist nozzle is made of stainless steel, so that the high-pressure resistance is good, and the service life is prolonged.
The working principle is as follows: the full-automatic high-pressure micro-mist precise dust removal system for the raw material yard utilizes a high-pressure pump to pressurize water to 6-10 Mpa, then the pressurized water is atomized by a special nozzle through a high pressure resistant transmission pipeline to generate 1-20 mu m micro mist particles to form flying water mist, because the water mist particles are micron-sized and very fine, thick micro mist is formed in a dust generating area of the raw material yard, the dust and harmful gas generated during the production operation of the raw material yard are wrapped in the water mist, dust suspended in the air, particularly dust particles with the diameter of 1-100 mu m, is effectively adsorbed and polymerized to be agglomerated and is settled under the action of gravity, therefore, the dust suppression effect is achieved, and meanwhile, the wrapped water mist effectively absorbs harmful gases of oxidized S, P and NOx compounds in the processing and production process of the raw material yard, so that the pollution of the harmful gases to the air is reduced. The high-pressure micro-fog generated by spraying of the full-automatic high-pressure micro-fog raw material yard accurate dust removal system can effectively reduce the dust concentration of a factory production operation environment to more than 90%, creates good and fresh air in a production factory area, and achieves multiple effects of reducing dust, reducing harmful gas concentration and the like. Creates a comfortable and safe working environment for production workers, and leads the factory environment to reach the national environmental protection requirement and the emission standard.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.
Claims (6)
1. The utility model provides a fine dust pelletizing system in little fog raw materials stock ground of full-automatic high pressure which characterized in that: the system comprises a water treatment and purification system, a high-pressure water system, a PLC control system, a detection system, a remote HMI master control station and an atomization spraying pipeline system;
the remote HMI master control station is electrically connected with the atomization spraying pipeline system, the atomization spraying pipeline system is respectively connected with the high-pressure water system and the PLC control system, and the PLC control system is connected with the detection system and used for receiving the dust content;
the water treatment and purification system comprises a liquid level instrument, an automatic water storage tank and a water treatment and filtration system, wherein the water treatment and filtration system is connected with an external water source and the automatic water storage tank, and the liquid level instrument is arranged inside the automatic water storage tank.
2. The accurate dust pelletizing system of little fog raw materials stock ground of full-automatic high pressure of claim 1, characterized in that: the external water source is connected with the water treatment and filtration system through a pipeline, and a first valve and a first electromagnetic valve are arranged inside the pipeline.
3. The accurate dust pelletizing system of little fog raw materials stock ground of full-automatic high pressure of claim 1, characterized in that: the high-pressure water system comprises a high-pressure water pump and high-pressure plunger pump equipment, wherein the high-pressure plunger pump equipment is arranged at a pump port of the high-pressure water pump.
4. The accurate dust pelletizing system of little fog raw materials stock ground of full-automatic high pressure of claim 3, characterized in that: the high-pressure water pump is respectively connected with the automatic water storage tank and the atomization spraying pipeline system through pipelines, a second valve is arranged in the connecting pipeline of the automatic water storage tank and the high-pressure water pump, and a third valve and a second electromagnetic valve are arranged in the connecting pipeline of the high-pressure water pump and the atomization spraying pipeline system.
5. The accurate dust pelletizing system of little fog raw materials stock ground of full-automatic high pressure of claim 1, characterized in that: the atomizing spraying pipeline system is divided into a plurality of dust suppression areas, wherein a plurality of water spray pipes are arranged in each dust suppression area, and each water spray pipe is connected with a micro-mist nozzle.
6. The accurate dust pelletizing system of little fog raw materials stock ground of full-automatic high pressure of claim 5, characterized in that: the water spray pipe is a high-pressure seamless stainless steel pipe or a high-pressure PE pipe, and the micro-mist nozzle is made of stainless steel.
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CN201920633302.0U CN210905413U (en) | 2019-05-06 | 2019-05-06 | Accurate dust pelletizing system in little fog raw materials stock ground of full-automatic high pressure |
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CN201920633302.0U CN210905413U (en) | 2019-05-06 | 2019-05-06 | Accurate dust pelletizing system in little fog raw materials stock ground of full-automatic high pressure |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113599934A (en) * | 2021-07-30 | 2021-11-05 | 陕西风华时代环境工程有限公司 | Dust control system |
CN113894131A (en) * | 2021-08-20 | 2022-01-07 | 河北邯峰发电有限责任公司 | Accurate accuse dirt system in inorganization closed stock ground |
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2019
- 2019-05-06 CN CN201920633302.0U patent/CN210905413U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113599934A (en) * | 2021-07-30 | 2021-11-05 | 陕西风华时代环境工程有限公司 | Dust control system |
CN113894131A (en) * | 2021-08-20 | 2022-01-07 | 河北邯峰发电有限责任公司 | Accurate accuse dirt system in inorganization closed stock ground |
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Granted publication date: 20200703 Termination date: 20210506 |