CN210865346U

CN210865346U - Lightweight stacker

Info

Publication number: CN210865346U
Application number: CN201921192093.7U
Authority: CN
Inventors: 张勇; 彭赛金; 陈南江; 林燕文
Original assignee: Beijing Huatec Information Technology Co ltd
Current assignee: Beijing Huasheng Jingshi Information Technology Co.,Ltd.
Priority date: 2019-07-26
Filing date: 2019-07-26
Publication date: 2020-06-26
Anticipated expiration: 2029-07-26

Abstract

The utility model discloses a lightweight stacker belongs to teaching test transportation equipment technical field. The automatic loading and unloading device comprises a transverse moving mechanism, an electric control part, a lifting moving mechanism, a fork, a tooling tray, a touch screen, a guide rail, a guide mechanism and a three-dimensional warehouse. The transverse moving mechanism is fixed on the ground as a ground rail structure, and the lifting moving mechanism is vertically arranged on the transverse moving mechanism; the tooling pallet is fixed on the fork, the fork is installed on the lifting and moving mechanism, the touch screen is installed on one side of the three-dimensional warehouse, and the transverse moving mechanism, the lifting and moving mechanism, the fork and the three-dimensional warehouse are all connected with the electric control part. The utility model has the advantages of small overall structure volume and light weight, and can show several key steps of the stacker, such as transverse movement, longitudinal movement, stacking driving process and the like of the mechanism; the utility model discloses the device is controlled drive execution part through the touch-sensitive screen, and whole degree of automation is high. The whole device structure adopts light aluminum profiles, and the weight is light.

Description

Lightweight stacker

Technical Field

The utility model relates to a stacker especially relates to a lightweight stack apparatus, belongs to teaching test transportation equipment technical field.

Background

Early stackers suspended a gantry (mast) from a trolley of a bridge crane and used the vertical movement of forks on the mast and the rotational movement of the mast to handle the load, commonly referred to as bridge stackers. Tunnel pilers were introduced in the united states around 1960. Such stackers utilize ground rails to prevent toppling. Subsequently, with the development of computer control technology and automated stereoscopic warehouse, the stacker has more and more extensive application, better technical performance and higher height.

Patent 201810777236.4 relates to a stacker, belong to scroll stacker technical field, including the bottom end rail, the vertical guide rail that is provided with two mutual parallels on the bottom end rail, install between two guide rails and do gliding year cargo bed from top to bottom along the guide rail, install the fork on carrying cargo bed, install laser speed sensor on carrying cargo bed under the lower end rail, this laser speed sensor is used for measuring the distance of carrying cargo bed to bottom end rail and is used for measuring the translation rate when carrying cargo bed up-and-down motion, carry out reflection of light complex reflector panel with laser speed sensor at carrying cargo bed bottom installation. By the stacker, under the matching arrangement of the laser speed measuring device and the reflector, the stalling condition of the track of the cargo carrying platform can be detected, the alarm is given in advance to stop the equipment, and the occurrence of major accidents is avoided; under the setting of the encoder, the pallet fork can be stopped at the moment when the pallet fork collides with the paper roll, so that serious accidents are effectively avoided.

Patent 201810629955.1 discloses a stacker, comprising: the device comprises a cargo carrying platform, a stand column, an upper running track, a lower cross beam, a horizontal driving mechanism and a lifting driving mechanism; carry out elevating movement along the stand under the drive on the platform of carrying cargo, the lower extreme of stand is connected with the bottom end rail, the bottom end rail slides along the orbit down under horizontal drive mechanism's drive, the front end of bottom end rail is close to the stand setting, and dodge the platform of carrying cargo that is located lower extreme position, it is located orbit's top down to go up the orbit, and keep parallel with orbit down, the upper end of stand slides along last orbit, horizontal drive mechanism includes horizontal motor and drive wheel, it includes to rise actuating mechanism: the lifting device comprises a lifting motor, a lifting winding drum, a motor reducer, a steel wire rope and a pulley. It carries out reasonable layout through the structure to carrying cargo bed and bottom end rail, has increased the lift stroke of carrying cargo bed, makes it conveniently to fork the lower goods in position, has improved stacker's space utilization.

In the relevant designs of patents and papers which are disclosed at present, the piler is developed towards the direction of optimizing the space utilization rate and refining the equipment operation; the utility model discloses be dedicated to being the field experiment teaching, at current mechanical transportation equipment teaching in-process, mechanical equipment is long and diverse, and mechanical assembly is more complicated, at classroom teaching in-process, general animation demonstration, technical operation etc. can not make the student deepen directly perceived the theory of operation of understanding stacker. Therefore, it is necessary to design a machine which can visually display the working principle of the stacker.

Disclosure of Invention

An object of the utility model is to design a be applied to light, small-size stacker in teaching field for show the working process of industry stacker directly perceivedly to the student, and with the cooperation process of other parts of production line.

In order to achieve the purpose, the utility model discloses a technical scheme be lightweight stacker, including lateral shifting mechanism (1), electrical control part (2), lift moving mechanism (3), fork (4), frock tray (5), touch-sensitive screen (6), guided way (7), guiding mechanism (8) and three-dimensional storehouse (9).

The transverse moving mechanism (1) is fixed on the ground as a ground rail structure, the lifting moving mechanism (3) is vertically arranged on the transverse moving mechanism (1), and the lifting moving mechanism (3) can horizontally slide along the transverse moving mechanism (1); the tooling pallet (5) is fixed on the pallet fork (4), the pallet fork (4) is installed on the lifting moving mechanism (3), and the pallet fork (4) can vertically slide on the lifting moving mechanism (3); the lifting moving mechanism (3) is over against the three-dimensional warehouse (9), the three-dimensional warehouse (9) is divided into a plurality of warehouse positions, and the tooling pallet (5) is over against the warehouse positions in the three-dimensional warehouse (9) by controlling the positions of the lifting moving mechanism (3) on the transverse moving mechanism (1) and the positions of the forks (4) on the lifting moving mechanism (3). The guide rail (7) is arranged at the top of the three-dimensional warehouse (9), and the guide rail (7) is arranged in parallel with the transverse moving mechanism (1); a guide mechanism (8) is installed at the top of the lifting moving mechanism (3), and the guide mechanism (8) is in sliding fit with the guide rail (7). The touch screen (6) is installed on one side of the three-dimensional warehouse (9), and the transverse moving mechanism (1), the lifting moving mechanism (3), the fork (4) and the three-dimensional warehouse (9) are all connected with the electric control part (2).

The driving sources of the transverse moving mechanism (1) and the lifting moving mechanism (3) are forward and reverse rotating motors, and the lifting moving mechanism (3) is driven to horizontally move along the transverse moving mechanism (1) through forward rotation or reverse rotation of the motors, so that the pallet fork (4) can move up and down.

The touch screen (6) is a human-computer operation interface, and the electric control part (2) is controlled through the human-computer operation interface.

The light stacker has the working process that the light stacker is controlled through the touch screen (6), the transverse moving mechanism (1) and the lifting moving mechanism (3) are matched to move the fork (4) to the corresponding storage position in the three-dimensional warehouse (9) according to instructions, and the fork (4) puts in or takes out the tooling tray (5) (and materials in the tooling tray) through telescopic action.

The fork (4) adopts two-stage linkage to stretch, the driving main body of the two-stage linkage to stretch is a forward and reverse motor, the synchronous belt is driven by the forward and reverse motor to realize the upper and lower two-stage linkage, the expansion of the tooling pallet (5) is realized, and compared with the one-stage expansion, the structure of the fork (4) is simplified and the size of the mechanism is reduced. The fixed-position loading and unloading facilitates the butt joint of the stacker and other carrying equipment such as an AGV or a conveying belt, and also facilitates manual carrying.

The three-dimensional warehouse (9) is made of light aluminum profiles, so that the overall weight is reduced, and the transportation and the installation are more convenient.

Compared with the prior art, the utility model discloses following technological effect has.

1. The utility model discloses the whole small, the light in weight of device structure can demonstrate several key steps of stacker, for example mechanism's sideslip, indulge and move, stack drive process etc. and overall structure is simple, the operation of being convenient for.

2. The utility model discloses the device is controlled drive execution part through the touch-sensitive screen, and whole degree of automation is high.

3. The whole device structure adopts light aluminum profiles, and the weight is light.

Drawings

Fig. 1 is a schematic structural diagram of the device of the present invention.

Fig. 2 is a schematic view of the guiding structure of the device of the present invention.

In the figure: 1. the device comprises a transverse moving mechanism, 2 an electric control part, 3 a lifting moving mechanism, 4 a pallet fork, 5 a tooling tray, 6 a touch screen, 7 a guide rail, 8 a guide mechanism, 9 and a three-dimensional warehouse.

Detailed Description

The utility model discloses a technical scheme has filled the blank that industry stacker was used in the education field, through reducing the volume, weight reduction for let the student know the industrial production process directly perceivedly and become probably.

As shown in fig. 1-2, the light stacker comprises a transverse moving mechanism (1), an electric control part (2), a lifting moving mechanism (3), a pallet fork (4), a tooling pallet (5), a touch screen (6), a guide rail (7), a guide mechanism (8) and a three-dimensional warehouse (9).

The working process of the lightweight stacker comprises the following steps: the automatic tool pallet taking-out device is controlled through a touch screen (6), according to instructions, the transverse moving mechanism (1) and the lifting moving mechanism (3) are matched to move the pallet fork (4) to the corresponding position of the three-dimensional warehouse (9), and the pallet fork puts in or takes out the tool pallet (5) (and materials in the tool pallet fork) through telescopic action.

Lightweight stacker is characterized in that: the pallet fork (4) adopts two-stage linkage extension, so that the structure is simplified, and the size of the mechanism is reduced.

Lightweight stacker is characterized in that: the main body of the three-dimensional warehouse (9) is made of light aluminum profiles, so that the overall weight is reduced, and the transportation and the installation are more convenient. The height of the stereo library (9) is 2.1m, and the size of the library bit of the stereo library (9) divided by the partitions is 0.36 × 0.35 × 0.25 (length × width × height).

The touch screen (6) can adopt a Siemens touch screen, and the whole operation is simple and convenient; multiple redundant operation modes are avoided, and automatic operation of the pallet fork is realized by one-key switching on an operation interface. Meanwhile, the touch screen (6) can automatically receive, analyze and execute instructions; the touch screen (6) automatically records and uploads all state information and fault data; when various abnormalities occur in the operation process, the operation can be stopped and the alarm can be given out instantly and automatically. In addition, the touch screen (6) can be remotely controlled, and the touch screen (6) is controlled through a remote wireless control terminal, so that unmanned operation is displayed.

By adjusting the driving motors of the transverse moving mechanism (1) and the lifting moving mechanism (3), the running speed and the lifting speed can respectively reach 150 meters per minute and 30 meters per minute, and the forking speed of the fork (4) can reach 30 meters per minute at the highest.

The transverse moving mechanism (1) mainly comprises mutually parallel sliding rails, racks and a motor for driving the transverse moving, and is fixed on the ground to be used as a ground rail structure; the lifting moving mechanism (3) mainly comprises two mutually parallel slide rails, a motor for driving the vertical movement and a synchronous belt, and is vertically arranged on the transverse moving mechanism (1) so that the lifting moving mechanism (3) can horizontally slide along the transverse moving mechanism (1); the tooling pallet (5) is fixed on the pallet fork (4), the pallet fork (4) mainly comprises two-stage linked telescopic plates, a motor for driving the telescopic plates and a synchronous belt, and the two-stage linked telescopic plates are arranged on the lifting moving mechanism (3) so that the pallet fork (4) can vertically slide on the lifting moving mechanism (3); the lifting moving mechanism (3) is over against the three-dimensional warehouse (9), the three-dimensional warehouse (9) is divided into a plurality of warehouse positions, and the tooling pallet (5) is over against a specific warehouse position in the three-dimensional warehouse (9) by controlling the position of the lifting moving mechanism (3) on the transverse moving mechanism (1) and the position of the pallet fork (4) on the lifting moving mechanism (3). The guide rail (7) is arranged at the top of the three-dimensional warehouse (9), and the guide rail (7) and the transverse moving mechanism (1) are arranged in parallel, so that transverse movement is more stable; a guide mechanism (8) is installed at the top of the lifting moving mechanism (3), and the guide mechanism (8) is in sliding fit with the guide rail (7). The touch screen (6) is installed on one side of the three-dimensional warehouse (9), and the transverse moving mechanism (1), the lifting moving mechanism (3), the fork (4) and the three-dimensional warehouse (9) are all connected with the electric control part (2).

The whole size of lightweight stacker is 2.6 x 1.3 x 2.1m, and the main body frame comprises the aluminium alloy, and drive mechanism except part parts all adopts light aluminum alloy to make, has effectually alleviateed holistic weight.

The working process of lightweight stacker is as follows, send the demand through touch-sensitive screen (6), control by PLC etc. in the electrical control part (2), according to the instruction, lateral shifting mechanism (1) and elevating movement mechanism (3) cooperation action move fork (4) to the storehouse position that corresponds in three-dimensional storehouse (9), fork (4) are put into or are taken out frock tray (5) through flexible action, the material bottle in the frock tray is for the demonstration usefulness, also can be changed to other materials.

The stacker has carried out the demonstration to the warehouse entry storage process of material bottle after the seed filling through the work of the line other modules is produced in the cooperation filling: the fork (4) takes out the empty tooling pallet (5) from the three-dimensional warehouse, delivers the empty tooling pallet to the handling equipment, and the previous module is used for stacking material bottles; after the material bottles are stacked, the fork (4) puts the tooling pallet (5) for loading the material bottles into a pre-designated storage position or puts the tooling pallet into an empty storage position in sequence.

Although the embodiments of the present model have been disclosed above, it is not limited to the applications listed in the description and embodiments, and it can be applied to various fields suitable for the present model. Additional modifications will readily occur to those skilled in the art. It is therefore intended that the present invention not be limited to the exact details and illustrations contained herein, but fall within the scope and range of equivalents of the claims.

Claims

1. Lightweight stacker, its characterized in that: the automatic lifting device comprises a transverse moving mechanism (1), an electric control part (2), a lifting moving mechanism (3), a pallet fork (4), a tooling tray (5), a touch screen (6), a guide rail (7), a guide mechanism (8) and a three-dimensional warehouse (9);

the transverse moving mechanism (1) is fixed on the ground as a ground rail structure, the lifting moving mechanism (3) is vertically arranged on the transverse moving mechanism (1), and the lifting moving mechanism (3) can horizontally slide along the transverse moving mechanism (1); the tooling pallet (5) is fixed on the pallet fork (4), the pallet fork (4) is installed on the lifting moving mechanism (3), and the pallet fork (4) can vertically slide on the lifting moving mechanism (3); the lifting moving mechanism (3) is over against the three-dimensional warehouse (9), the three-dimensional warehouse (9) is divided into a plurality of warehouse positions, and the tooling pallet (5) is over against the warehouse positions in the three-dimensional warehouse (9) by controlling the positions of the lifting moving mechanism (3) on the transverse moving mechanism (1) and the positions of the forks (4) on the lifting moving mechanism (3); the guide rail (7) is arranged at the top of the three-dimensional warehouse (9), and the guide rail (7) is arranged in parallel with the transverse moving mechanism (1); the top of the lifting moving mechanism (3) is provided with a guide mechanism (8), and the guide mechanism (8) is in sliding fit with the guide rail (7); the touch screen (6) is installed on one side of the three-dimensional warehouse (9), and the transverse moving mechanism (1), the lifting moving mechanism (3), the fork (4) and the three-dimensional warehouse (9) are all connected with the electric control part (2).

2. The lightweight stacker according to claim 1, wherein: the driving sources of the transverse moving mechanism (1) and the lifting moving mechanism (3) are forward and reverse rotating motors, and the lifting moving mechanism (3) is driven to horizontally move along the transverse moving mechanism (1) through forward rotation or reverse rotation of the motors, so that the pallet fork (4) can move up and down.

3. The lightweight stacker according to claim 1, wherein: the touch screen (6) is a human-computer operation interface, and the electric control part (2) is controlled through the human-computer operation interface.

4. The lightweight stacker according to claim 1, wherein: the light stacker has the working process that the light stacker is controlled through the touch screen (6), the transverse moving mechanism (1) and the lifting moving mechanism (3) are matched to move the fork (4) to the corresponding storage position in the three-dimensional warehouse (9) according to instructions, and the fork (4) puts in or takes out the tooling tray (5) through telescopic action.

5. The lightweight stacker according to claim 1, wherein: the fork (4) adopts two-stage linkage expansion.

6. The lightweight stacker according to claim 1, wherein: the three-dimensional garage (9) is made of light aluminum profiles.

7. The lightweight stacker according to claim 1, wherein: the touch screen (6) can be remotely controlled, and the touch screen (6) is controlled through a remote wireless control end, so that unmanned operation is displayed.