CN210848299U - Aluminum ingot cooling device - Google Patents
Aluminum ingot cooling device Download PDFInfo
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- CN210848299U CN210848299U CN201921731624.5U CN201921731624U CN210848299U CN 210848299 U CN210848299 U CN 210848299U CN 201921731624 U CN201921731624 U CN 201921731624U CN 210848299 U CN210848299 U CN 210848299U
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Abstract
The utility model discloses an aluminum ingot cooling device, which comprises a transit water tank, a steam collecting box and a cooling box; a viewing window is arranged on the front side wall of the cooling box, conveyor belt passing openings are symmetrically formed in the left side wall and the right side wall, and sliding doors are arranged at the conveyor belt passing openings; the side wall of the cooling box is also provided with a water inlet and a water outlet; the water inlet is communicated with a second water pump through a water inlet pipe, and the water outlet is communicated with a first water pump; the cooling box and the steam collecting box are jointly provided with steam through holes at the joint, a through groove is arranged in the steam collecting box, a spray header passes through the through groove, the spray header is externally connected with a water source, and the spray header is communicated with a spraying mechanism; the spraying mechanism is arranged below the top wall of the cooling box. This device avoids water vapor to leak, provides good operational environment for the staff to can partly retrieve high temperature vapor, practice thrift the energy to a certain extent. Meanwhile, the upper surface and the lower surface of the aluminum ingot are ensured to obtain good cooling effect.
Description
Technical Field
The utility model relates to a cooling device especially relates to an aluminium ingot cooling device.
Background
An aluminum ingot is called as a remelting aluminum ingot, and is an alloy prepared by taking recycled aluminum as a raw material, adding other elements according to international standards or special requirements and improving the defects of castability, chemical properties and physical properties of pure aluminum, and is a raw material for smelting and casting pure aluminum and aluminum alloy products (such as aluminum profiles, aluminum alloy castings and the like). Generally, the production process of aluminum ingots is mainly as follows: the smelting furnace melts the recovered aluminum into aluminum liquid, and then the aluminum liquid is injected into an aluminum ingot mold cavity through an ingot casting machine to be cooled and molded; in the cooling forming process, a plurality of spray nozzles are arranged above an aluminum ingot mould, and the aluminum ingot is cooled by water sprayed by the spray nozzles, but the open cooling equipment inevitably generates a large amount of water vapor, so that the temperature in a production work area is increased, and the long-time work of workers is not facilitated; in addition, the cooling water is usually sprayed on the upper surface of the aluminum ingot, and the lower surface of the aluminum ingot is immersed in the water tray, but the water temperature in the water tray increases with the progress of the cooling process, thereby affecting the cooling effect to a certain extent.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects of the prior art, the utility model provides an aluminum ingot cooling device.
In order to solve the technical problem, the utility model discloses a technical scheme is: an aluminum ingot cooling device comprises a transit water tank, a steam collecting box and a cooling box; the transfer water tank is positioned below the cooling tank, and the steam collecting box is positioned above the cooling tank;
supporting legs are arranged at four corners of the bottom of the cooling box, a viewing window is arranged at the front side wall of the cooling box, and conveying belt passing openings are symmetrically formed in the left side wall and the right side wall of the cooling box; the top end of the sliding door penetrates through the top wall of the cooling box, the top end of the sliding door is connected with a motor, and the motor is fixedly connected with the sliding door through a motor shaft;
the side wall of the cooling box is also provided with a water inlet and a water outlet; the water inlet is communicated with the cooling box at one end and is communicated with a water inlet pipe at the other end, and the water inlet pipe is communicated with a second water suction pump; one end of the water outlet is communicated with a first water suction pump, the other end of the water outlet is communicated with a water outlet pipe, the first water suction pump is positioned in the cooling box, and the water outlet pipe is communicated with the transit water tank;
the cooling box and the steam collecting box are jointly provided with steam through holes at the joint, a through groove is arranged in the steam collecting box, a spray header passes through the through groove, the spray header is externally connected with a water source, and the spray header is communicated with a spraying mechanism; the spraying mechanism is arranged below the top wall of the cooling box; the steam collecting box is also communicated with a steam conveying cover at the top wall.
Furthermore, the longitudinal side wall of the conveyor belt passing opening is symmetrically provided with sliding grooves, the sliding door is arranged in the sliding grooves in a sliding mode, the sliding door is fixedly provided with limiting strips, and the limiting strips are located at the bottom of the sliding door.
Furthermore, an overflow water tank is arranged on the outer side of the conveying belt passing opening, the overflow water tank is fixed on the cooling box, and a water outlet is formed in the overflow water tank.
Furthermore, fixed platforms are symmetrically and fixedly arranged on two sides of the steam collecting box, the motor is arranged on the fixed platforms, and a motor shaft of the motor penetrates through the fixed platforms and then is fixedly connected with the top end of the sliding door.
Furthermore, the spraying mechanism consists of a spraying box and a spraying head which are communicated with each other; the top of the spraying box is provided with a water pipe connector which is communicated with a spraying water pipe; the spray header is cubic, and spray holes are formed in the front side wall, the rear side wall, the left side wall, the right side wall and the bottom wall of the spray header.
Furthermore, ice blocks are contained in the transit water tank.
The utility model discloses an aluminium ingot cooling device has solved the problem that open cooling arrangement can produce a large amount of steam leads to the workspace temperature to rise, provides better operational environment for the staff to, can retrieve the high temperature vapor part that produces in the cooling process, be arranged in other systems that need the heat source, still practiced thrift the energy to a certain extent. Meanwhile, water in the cooling tank can be replaced constantly, and good cooling effect on the upper surface and the lower surface of the aluminum ingot is guaranteed.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the internal structure of fig. 1.
Fig. 3 is a schematic structural view of the spraying mechanism in fig. 2.
In the figure: 1. a steam collecting box; 2. a cooling tank; 3. a viewing window; 4. a transit water tank; 5. supporting legs; 6. a water inlet; 7. a water inlet pipe; 8. a water outlet; 9. a water outlet pipe; 10. an overflow water tank; 11. a water outlet; 12. a transfer hood; 13. a through groove; 14. a spray header; 15. a motor; 16. a fixed platform; 17. a sliding door; 18. a limiting strip; 19. a chute; 20. a conveyor belt through opening; 21. steam through holes; 22. a spraying mechanism; 24. a water pump I; 25. a second water pump; 26. a spray box; 27. a water pipe connector; 28. a shower head; 29. and (4) spraying holes.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
An aluminum ingot cooling device, as shown in figure 1, comprises a transit water tank 4, a steam collecting box 1 and a cooling box 2; the transfer water tank 4 is positioned below the cooling tank 2, and the steam collecting box 1 is positioned above the cooling tank 2;
wherein, the cooling box 2 is provided with supporting legs 5 in four angles departments of bottom, and the height of supporting leg 5 is set for according to the concrete operating mode of ingot casting machine work. A viewing window 3 is provided at the front side wall of the cooling box 2 so that the details inside the cooling box 2 can be viewed. And, the left side wall, the right side wall of cooling box 2 are seted up symmetrically and are had the conveyer belt through-put 20 to the conveyer belt takes the aluminium ingot to pass through the cooling box. Because, in concrete production process, the size of different batches of aluminium ingot is different, therefore, pass through mouth 20 department at the conveyer belt and be provided with push-and-pull door 17 to in the opening size of adjusting the conveyer belt and passing through mouth 20, firstly can improve this aluminium ingot cooling device's application scope, secondly makes the conveyer belt pass through the opening of mouth 20 and the clearance of aluminium ingot reduce as far as possible, reduces high temperature steam and leaks, can provide better operational environment for the staff, can also improve high temperature steam's rate of recovery to a certain extent. In addition, in order to avoid the phenomenon that water in the cooling box 2 overflows in the working process of the aluminum ingot cooling device, an overflow water tank 10 is arranged on the outer side of the conveying belt passing opening 20, the overflow water tank 10 is fixed on the cooling box 2, and a water outlet 11 is formed in the overflow water tank 10.
For the sliding door 17, the specific setting mode is as follows: the longitudinal side wall of the conveyor belt passing hole 20 is symmetrically provided with sliding grooves 19, and the sliding door 17 is arranged in the sliding grooves 19 in a sliding manner; and, push-and-pull door 17 passes the roof of cooling tank 2 and is connected with motor 15 on the top at the top, and motor 15 installs on fixed platform, and simultaneously, the motor shaft of motor 15 passes fixed platform 16 and push-and-pull door 17's top looks rigid coupling. Therefore, the motor drives the sliding door 17 to slide up and down in the sliding groove 19, and the opening size of the conveying belt passing opening 20 is adjusted. In addition, a limit bar 18 is fixedly arranged on the sliding door 17, and the limit bar 18 is positioned at the bottom of the sliding door 17 to prevent the sliding door 17 from being separated from the sliding groove 19.
Meanwhile, a water inlet 6 and a water outlet 8 are also arranged on the side wall of the cooling box 2; as shown in fig. 2, one end of the water inlet 6 is communicated with the cooling tank 2, the other end of the water inlet is communicated with a water inlet pipe 7, and the water inlet pipe 7 is communicated with a second water suction pump 25; the water outlet 8 is communicated with a first water suction pump 24 at one end and a water outlet pipe 9 at the other end, the first water suction pump 24 is positioned in the cooling box 2, the water outlet pipe 9 is communicated with the transfer water box 4, and cold sources such as ice blocks are placed in the transfer water box 4 in advance to be cooled. Therefore, water in the cooling box 2 flows into the transit water box 4 from the water outlet 8 under the action of the first water suction pump 24, and after the water is cooled in the transit water box 4, the water continues to enter the cooling box 2 from the water inlet 6 under the action of the second water suction pump 25 so as to cool the lower surface of the aluminum ingot. In the process, the water in the cooling box 2 and the water in the transfer water tank 4 are continuously and circularly exchanged, so that the cooling effect on the lower surface of the aluminum ingot is effectively ensured.
Under the prerequisite of realizing the effective cooling effect of aluminium ingot lower surface, then still adopt the mode that sprays to the cooling of aluminium ingot upper surface, specifically do: the spraying mechanism 22 is installed below the top wall of the cooling box 2, the spraying mechanism 22 is communicated with the spraying water pipe 14, and the spraying water pipe 14 is externally connected with a water source. In order to improve the spraying effect of the spraying mechanism 22, the spraying mechanism 22 of the aluminum ingot cooling device disclosed by the utility model is shown in fig. 3, and the spraying mechanism 22 is composed of a spraying box 26 and a spraying head 28 which are mutually communicated; the top of the spraying box 26 is provided with a water pipe connector 27, and the water pipe connector 27 is communicated with the spraying water pipe 14; the spray header 28 is in a cube shape, and spray holes 29 are formed in the front side wall, the rear side wall, the left side wall, the right side wall and the bottom wall of the spray header 28; by providing the shower holes in a plurality of side surfaces of the shower head 29, the shower area can be increased to some extent. In addition, because the steam collecting box 1 is installed above the cooling box 2, in order to enable the spray header 14 to pass through smoothly, the through groove 13 is arranged in the steam collecting box 1, and the spray header 14 is externally connected with a water pipe after passing through the through groove 13, so that the high-temperature steam is prevented from damaging the spray header 14.
Further, in order to improve the utilization of energy, a steam collecting box 2 is arranged above the cooling box 2, a steam through hole 21 is jointly formed at the joint of the cooling box 2 and the steam collecting box 1, and the steam collecting box 1 is also communicated with a steam conveying cover 12 at the top wall; therefore, the generated high-temperature steam enters the steam collecting box 2 through the steam through holes 21 and is transmitted through the steam transmission cover 12, and the steam transmission cover 12 can be externally connected with equipment needing a heat source, so that the energy is recycled, and the energy is saved to a certain extent.
The utility model discloses an aluminium ingot cooling device has cooler bin 2, has solved the problem that a large amount of steam that open cooling arrangement meeting produced leads to the workspace temperature to rise, provides better operational environment for the staff to, can retrieve the high temperature vapor part that produces in the cooling process, be arranged in other systems that need the heat source, still practiced thrift the energy to a certain extent. Meanwhile, water in the cooling tank can be replaced constantly, and good cooling effect on the upper surface and the lower surface of the aluminum ingot is guaranteed.
The above embodiments are not intended to limit the present invention, and the present invention is not limited to the above examples, and the technical personnel in the technical field are in the present invention, which can also belong to the protection scope of the present invention.
Claims (6)
1. The utility model provides an aluminium ingot cooling device, includes transfer water tank (4), its characterized in that: the steam generator also comprises a steam collecting box (1) and a cooling box (2); the transfer water tank (4) is positioned below the cooling tank (2), and the steam collecting box (1) is positioned above the cooling tank (2);
supporting legs (5) are arranged at four corners of the bottom of the cooling box (2), a viewing window (3) is arranged at the front side wall of the cooling box (2), and conveying belt passing openings (20) are symmetrically formed in the left side wall and the right side wall of the cooling box (2); a sliding door (17) is arranged at the conveyor belt passing opening (20), the top end of the sliding door (17) penetrates through the top wall of the cooling box (2), the top end of the sliding door (17) is connected with a motor (15), and the motor (15) is fixedly connected with the sliding door (17) through a motor shaft;
a water inlet (6) and a water outlet (8) are also formed in the side wall of the cooling box (2); the water inlet (6) is communicated with the cooling box (2) at one end and is communicated with a water inlet pipe (7) at the other end, and the water inlet pipe (7) is communicated with a second water suction pump (25); one end of the water outlet (8) is communicated with a first water suction pump (24), the other end of the water outlet is communicated with a water outlet pipe (9), the first water suction pump (24) is positioned in the cooling box (2), and the water outlet pipe (9) is communicated with the transit water tank (4);
the cooling box (2) and the steam collecting box (1) are jointly provided with steam through holes (21) at the joint, a through groove (13) is arranged in the steam collecting box (1), a spray header (14) penetrates through the through groove (13), the spray header (14) is externally connected with a water source, and the spray header (14) is communicated with a spray mechanism (22); the spraying mechanism (22) is arranged below the top wall of the cooling box (2); the steam collecting box (1) is also communicated with a steam conveying cover (12) at the top wall.
2. An aluminum ingot cooling apparatus as recited in claim 1, wherein: the conveying belt passing opening (20) is symmetrically provided with sliding grooves (19) on the longitudinal side wall, the sliding door (17) is arranged in the sliding grooves (19) in a sliding mode, the sliding door (17) is fixedly provided with limiting strips (18), and the limiting strips (18) are located at the bottom of the sliding door (17).
3. An aluminum ingot cooling apparatus according to claim 1 or 2, wherein: an overflow water tank (10) is arranged on the outer side of the conveying belt passing opening (20), the overflow water tank (10) is fixed on the cooling box (2), and a water outlet (11) is formed in the overflow water tank (10).
4. An aluminum ingot cooling apparatus as recited in claim 1, wherein: fixed platforms (16) are symmetrically and fixedly arranged on two sides of the steam collecting box (1), the motor (15) is arranged on the fixed platforms, and a motor shaft of the motor (15) penetrates through the fixed platforms (16) and then is fixedly connected with the top end of a sliding door (17).
5. An aluminum ingot cooling apparatus as recited in claim 1, wherein: the spraying mechanism (22) consists of a spraying box (26) and a spraying head (28) which are communicated with each other; the top of the spraying box (26) is provided with a water pipe connector (27), and the water pipe connector (27) is communicated with the spraying water pipe (14); the spray header (28) is in a cube shape, and spray holes (29) are formed in the front side wall, the rear side wall, the left side wall, the right side wall and the bottom wall of the spray header (28).
6. An aluminum ingot cooling apparatus as recited in claim 1, wherein: ice blocks are contained in the transit water tank (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921731624.5U CN210848299U (en) | 2019-10-16 | 2019-10-16 | Aluminum ingot cooling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921731624.5U CN210848299U (en) | 2019-10-16 | 2019-10-16 | Aluminum ingot cooling device |
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| Publication Number | Publication Date |
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| CN210848299U true CN210848299U (en) | 2020-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921731624.5U Active CN210848299U (en) | 2019-10-16 | 2019-10-16 | Aluminum ingot cooling device |
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| CN (1) | CN210848299U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112296280A (en) * | 2020-11-04 | 2021-02-02 | 湖南中联志远车轮有限公司 | Cooling device is used in aluminium ingot production |
| CN112786303A (en) * | 2021-01-08 | 2021-05-11 | 张福全 | Manufacturing and forming method of transformer iron core |
| CN112872335A (en) * | 2021-01-14 | 2021-06-01 | 贵州斯乐新材料科技有限公司 | A even cooling device for aluminium ingot |
| CN113134586A (en) * | 2021-05-10 | 2021-07-20 | 新疆八一钢铁股份有限公司 | Device for preventing continuous casting billet from cracking in low-temperature brittle zone |
-
2019
- 2019-10-16 CN CN201921731624.5U patent/CN210848299U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112296280A (en) * | 2020-11-04 | 2021-02-02 | 湖南中联志远车轮有限公司 | Cooling device is used in aluminium ingot production |
| CN112786303A (en) * | 2021-01-08 | 2021-05-11 | 张福全 | Manufacturing and forming method of transformer iron core |
| CN112872335A (en) * | 2021-01-14 | 2021-06-01 | 贵州斯乐新材料科技有限公司 | A even cooling device for aluminium ingot |
| CN113134586A (en) * | 2021-05-10 | 2021-07-20 | 新疆八一钢铁股份有限公司 | Device for preventing continuous casting billet from cracking in low-temperature brittle zone |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A cooling device for aluminum ingot Effective date of registration: 20210108 Granted publication date: 20200626 Pledgee: Nantong Jiangsu rural commercial bank Limited by Share Ltd. Pledgor: NANTONG ZHONGFU NEW MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2021980000207 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220308 Granted publication date: 20200626 Pledgee: Nantong Jiangsu rural commercial bank Limited by Share Ltd. Pledgor: NANTONG ZHONGFU NEW MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2021980000207 |