CN210804842U - Pipeline receiving and dispatching ball training device for teaching - Google Patents
Pipeline receiving and dispatching ball training device for teaching Download PDFInfo
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- CN210804842U CN210804842U CN201922038797.5U CN201922038797U CN210804842U CN 210804842 U CN210804842 U CN 210804842U CN 201922038797 U CN201922038797 U CN 201922038797U CN 210804842 U CN210804842 U CN 210804842U
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Abstract
The utility model discloses a practical training device of pipeline ball receiving and dispatching for teaching, which comprises a ball serving device, a ball receiving device, an intermediate pipeline and accessories, wherein the ball serving device comprises a first quick-opening blind plate, a first main ball cylinder, a first ball passing indicator, an outbound pipeline, a first emptying pipeline and a first blowdown pipeline, the practical training device of the pipeline ball receiving and dispatching for teaching uses clear water as the driving force through the whole set of device, so that the practical training device of the pipeline ball receiving and dispatching for teaching is safe and pollution-free when in use, and simultaneously, because the quick-opening blind plate is an important component of the ball receiving and dispatching device, the DN quick-opening blind plate adopted by the device is integrally processed by a number forging piece without welding pieces, is safe and reliable, the external lock ring is locked by three pieces, the tooth-biting stress area is enlarged, the stress is uniform when locked, the seal ring does not rotate relatively to the seal ring, the length of the opening elastic rod is reduced, the blind plate is convenient to open and close, and the operation is more convenient, quicker and more reliable.
Description
Technical Field
The utility model relates to an oil gas warehousing and transportation equipment technical field specifically is a real device of instructing of pipeline receiving and dispatching ball for teaching.
Background
A pipe cleaner ball receiving and sending device, called a ball receiving and sending cylinder for short, belongs to a pipeline accessory and is widely used for various petroleum conveying pipelines. Generally installed at two ends of a main pipeline and used for launching and receiving a pipe cleaner, cleaning a pipeline by passing a ball before the pipeline is put into production and cleaning wax, oil and scale after the pipeline is put into production. Petroleum is a viscous, dark brown liquid, the main component of which is a mixture of various alkanes, cycloalkanes, and aromatics. The existing ball receiving and sending device cannot meet the requirement of staff training, for example, a ball receiving and sending pipeline is corroded or damaged by the influence of oil, so that oil leakage is caused; and the inlet of the ball receiving and sending cylinder is not well sealed, and is easy to leak, so that the ball receiving and sending cylinder is inconvenient to be reused for a long time.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides a teaching is with real device of instructing of pipeline receiving and dispatching ball has solved the problem of proposing in the above-mentioned background art.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a pipeline ball receiving and sending practical training device for teaching comprises a ball sending device, a ball receiving device, an intermediate pipeline and a matched accessory, wherein the ball sending device comprises a first quick-opening blind plate, a first main ball barrel, a first ball passing indicator, a outbound pipeline, a first emptying pipeline and a first sewage pipeline, the ball receiving device comprises a second quick-opening blind plate, a second main ball barrel, a second ball passing indicator, an inbound pipeline, a second emptying pipeline and a second sewage pipeline, the matched accessory comprises a pipe cleaner and a ball receiving and sending trolley, the ball sending device is provided with the ball receiving device through the intermediate pipeline, the surface of the first main ball barrel is provided with the first quick-opening blind plate, the upper surface of the first main ball barrel is fixedly provided with the first emptying pipeline, the lower surface of the first main ball barrel is fixedly provided with the first sewage pipeline, the surface of the first main ball barrel is provided with the first ball passing indicator, the one end of first main ball section of thick bamboo is provided with the pipeline of leaving a station, the surface of second main ball section of thick bamboo is provided with the fast open-blind board of second, the lower surface of second main ball section of thick bamboo is provided with the second blowdown pipeline, the upper surface of second main ball section of thick bamboo is provided with the second and empties the pipeline, the surface of second main ball section of thick bamboo is provided with the second and crosses the ball indicator, the one end of second main ball section of thick bamboo is provided with the pipeline of entering a station, the one end of first blowdown pipeline is provided with receives and dispatches the ball dolly, the upper surface of receiving and dispatching the ball dolly is provided with the dredging pipe ware.
Optionally, the first quick-opening blind plate and the second quick-opening blind plate are integrally machined by using a forged piece.
Optionally, the bend angle of the intermediate pipe is ninety degrees.
Optionally, the intermediate pipeline is made of stainless steel.
Optionally, the upper surface of the ball receiving and dispatching trolley is provided with anti-skid lines.
Optionally, the first main ball cylinder and the second main ball cylinder are made of stainless steel.
(III) advantageous effects
The utility model provides a real device of instructing of pipeline receiving and dispatching ball for teaching possesses following beneficial effect:
this real device of instructing of pipeline receiving and dispatching ball is used in teaching, through the setting of complete equipment with the clear water as the propulsion, can make this real device of instructing of pipeline receiving and dispatching ball for teaching safe pollution-free when using, simultaneously because the quick-open blind plate is the important component part of receiving and dispatching ball device, so the DN150 quick-open blind plate that this device adopted, adopt no 20 forging integral processing, no welding member, safety and reliability, outside catch adopts three lamella locking, the tooth-biting lifting area has been increaseed, the atress is even during locking, the sealing washer does not have relative rotation with sealed face, the sealing washer is not fragile, reduced and opened the elastic rod length, be convenient for open, close the blind plate, and is more convenient, swiftly, and reliable.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the ball serving device of the present invention;
fig. 3 is a schematic structural view of the ball collecting device of the present invention.
In the figure: 1. a ball serving device; 101. a first quick-opening blind plate; 102. a first main ball barrel; 103. a first vent line; 104. a first waste line; 105. a first ball-passing indicator; 106. an outbound pipeline; 2. a ball collecting device; 201. an inbound pipeline; 202. a second ball-passing indicator; 203. a second waste line; 204. a second vent line; 205. a second main ball cylinder; 206. a second quick-opening blind plate; 3. an intermediate pipeline; 4. mating accessories; 401. a pipe cleaner; 402. a ball receiving and sending trolley.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1 to 3, the present invention provides a technical solution: a training device for receiving and dispatching pipeline balls for teaching comprises a ball serving device 1, a ball receiving device 2, an intermediate pipeline 3 and a matched accessory 4, wherein the ball serving device 1 comprises a first quick-opening blind plate 101, a first main ball cylinder 102, a first ball passing indicator 105, an outbound pipeline 106, a first emptying pipeline 103 and a first sewage discharge pipeline 104, the ball receiving device 2 comprises a second quick-opening blind plate 206, a second main ball cylinder 205, a second ball passing indicator 202, an inbound pipeline 201, a second emptying pipeline 204 and a second sewage discharge pipeline 203, the matched accessory 4 comprises a pipe cleaner 401 and a ball receiving and dispatching trolley 402, the ball serving device 1 is provided with the ball receiving device 2 through the intermediate pipeline 3, the first quick-opening blind plate 101 is arranged on the surface of the first main ball cylinder 102 and used for taking out the pipe cleaner 401, the training device has the characteristics of simple and rapid opening and sealing, safety and reliability, the first emptying pipeline 103 is fixedly arranged on the upper surface of the first main ball cylinder 102, after the cleaning is finished, the redundant gas in the ball serving cylinder is exhausted to the atmosphere, the pressure is reduced, so that the safety interlocking device is released, a first exhaust pipeline 104 is fixedly arranged on the lower surface of the first main ball cylinder 102, a first ball passing indicator 105 is arranged on the surface of the first main ball cylinder 102, whether a PIG in the pipeline passes through the pipeline is transmitted through a mechanical structure, and the accurate time when the PIG passes through the pipeline is displayed, an outbound pipeline 106 is arranged at one end of the first main ball cylinder 102, a second quick opening blind plate 206 is arranged on the surface of the second main ball cylinder 205, a second exhaust pipeline 203 is arranged on the lower surface of the second main ball cylinder 205, a second emptying pipeline 204 is arranged on the upper surface of the second main ball cylinder 205, a second ball passing indicator 202 is arranged on the surface of the second main ball cylinder 205, the models of the first ball passing indicator 105 and the second ball passing indicator 202 are both TDW PIG-SIG, a inbound pipeline 201 is arranged at one end of the second main ball cylinder 205, one end of the first sewage discharge pipeline 104 is provided with a ball receiving and sending trolley 402, the upper surface of the ball receiving and sending trolley 402 is provided with a pipe cleaner 401, the green model of the pipe cleaner 401 is phi 60-phi 1422, the first quick-opening blind plate 101 and the second quick-opening blind plate 206 are integrally machined by 20 # forgings, the bending angle of the middle pipeline 3 is ninety degrees, the middle pipeline 3 is made of stainless steel, the upper surface of the ball receiving and sending trolley 402 is provided with anti-skid lines, and the first main ball barrel 102 and the second main ball barrel 205 are made of stainless steel.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
To sum up, when the practical training device for receiving and dispatching balls through the pipeline for teaching is used, as shown in fig. 2, the initial conditions are that the ball serving barrel is pressurized and filled with gas, the valves A, B and C are opened, and the valve D is closed. Closing valves A and C; opening the valve D, releasing the pressure in the ball serving barrel, and reducing the pressure to the atmospheric pressure; when the launching tube is confirmed to be completely emptied (no internal pressure exists in the container), the quick-opening blind plate is opened, the pipe cleaner is placed into the launching tube and pushed into the reducing section, and the pipe cleaner is tightly matched with the pipeline at the position (the position of a point E, the valve D is still in an opening state); a quick-opening blind plate of the pitching barrel is correctly closed; slowly opening the valve C, purging the balling cylinder (the valve D is not closed at the moment), and closing the valve D after purging; continuing to open the valve C, boosting the pressure of the ball serving barrel, and closing the valve C after a certain pressure is reached; opening the valve A, then opening the valve C, and preparing to launch a pipe cleaner; partially closing valve B to increase the airflow through valve C, continuing to close valve B until the pig is launched into the main pipeline and detected by the pig indicator; when the pipe cleaner leaves the development ball barrel and enters the main pipeline, the valve B is fully opened.
In performing the ball-serving operation, as shown in fig. 3, the initial conditions: the ball collecting barrel is in a normal pressure state, the valves B, D and E are opened, and the valves A and C are closed. And confirming that the quick-opening blind plate of the ball collecting barrel is correctly closed. Closing the valve E and slowly opening the valve C to purge the ball collecting barrel; after purging is finished, closing the valve D and opening the valve C to boost the pressure in the ball collecting barrel; the valve C is continuously opened, meanwhile, the valve A is opened, and the ball collecting barrel is ready to receive a pipe cleaner; when the pig arrives, it may stop between valve a and the tee (point F); partially closing the valve B to push the pipe cleaner to enter the ball collecting barrel; when the pipe cleaner enters the ball collecting barrel and is detected by the pipe cleaner ball passing indicator, the valve B is opened, and the valve A and the valve C are closed; opening the valve D and the valve E, and releasing pressure for the ball collecting barrel; opening the quick-opening blind plate to take out the pipe cleaner after confirming that the ball collecting barrel has no internal pressure; close the quick-open door and confirm proper closure.
This real device of instructing of pipeline receiving and dispatching ball is provided with air compressor machine and buffer tank, manometer for teaching.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. The utility model provides a real device of instructing of pipeline receiving and dispatching ball for teaching, includes service device (1), receives ball device (2), middle pipeline (3), supporting annex (4), its characterized in that: the ball serving device (1) comprises a first quick-opening blind plate (101), a first main ball barrel (102), a first ball passing indicator (105), an outbound pipeline (106), a first emptying pipeline (103) and a first blowdown pipeline (104), the ball receiving device (2) comprises a second quick-opening blind plate (206), a second main ball barrel (205), a second ball passing indicator (202), an inbound pipeline (201), a second emptying pipeline (204) and a second blowdown pipeline (203), the matched accessory (4) comprises a pipe cleaner (401) and a ball receiving and sending trolley (402), the ball serving device (1) is provided with the ball receiving device (2) through an intermediate pipeline (3), the surface of the first main ball barrel (102) is provided with the first quick-opening blind plate (101), the upper surface of the first main ball barrel (102) is fixedly provided with the first emptying pipeline (103), and the lower surface of the first main ball barrel (102) is fixedly provided with the first blowdown pipeline (104), the surface of the first main ball barrel (102) is provided with a first ball passing indicator (105), one end of the first main ball barrel (102) is provided with an outbound pipeline (106), the surface of the second main ball barrel (205) is provided with a second quick-opening blind plate (206), the lower surface of the second main ball barrel (205) is provided with a second sewage pipeline (203), the upper surface of the second main ball barrel (205) is provided with a second emptying pipeline (204), the surface of the second main ball barrel (205) is provided with a second ball passing indicator (202), one end of the second main ball barrel (205) is provided with an inbound pipeline (201), one end of the first sewage pipeline (104) is provided with a ball receiving and sending trolley (402), and the upper surface of the ball receiving and sending trolley (402) is provided with a pig (401).
2. The practical training device of the pipeline ball receiving and sending device for teaching of claim 1, which is characterized in that: and the first quick-opening blind plate (101) and the second quick-opening blind plate (206) are integrally machined by using a No. 20 forged piece.
3. The practical training device of the pipeline ball receiving and sending device for teaching of claim 1, which is characterized in that: the bending angle of the middle pipeline (3) is ninety degrees.
4. The practical training device of the pipeline ball receiving and sending device for teaching of claim 1, which is characterized in that: the middle pipeline (3) is made of stainless steel.
5. The practical training device of the pipeline ball receiving and sending device for teaching of claim 1, which is characterized in that: the upper surface of the ball receiving and sending trolley (402) is provided with anti-skid lines.
6. The practical training device of the pipeline ball receiving and sending device for teaching of claim 1, which is characterized in that: the first main ball cylinder (102) and the second main ball cylinder (205) are both made of stainless steel.
Priority Applications (1)
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CN201922038797.5U CN210804842U (en) | 2019-11-22 | 2019-11-22 | Pipeline receiving and dispatching ball training device for teaching |
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CN201922038797.5U CN210804842U (en) | 2019-11-22 | 2019-11-22 | Pipeline receiving and dispatching ball training device for teaching |
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CN201922038797.5U Expired - Fee Related CN210804842U (en) | 2019-11-22 | 2019-11-22 | Pipeline receiving and dispatching ball training device for teaching |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115015377A (en) * | 2022-06-21 | 2022-09-06 | 安徽省特种设备检测院 | Magnetic flux leakage internal detection device and detection method before pipeline production |
-
2019
- 2019-11-22 CN CN201922038797.5U patent/CN210804842U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115015377A (en) * | 2022-06-21 | 2022-09-06 | 安徽省特种设备检测院 | Magnetic flux leakage internal detection device and detection method before pipeline production |
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Granted publication date: 20200619 Termination date: 20201122 |