CN210794723U - Assembly line of base station antenna - Google Patents
Assembly line of base station antenna Download PDFInfo
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- CN210794723U CN210794723U CN201921189784.1U CN201921189784U CN210794723U CN 210794723 U CN210794723 U CN 210794723U CN 201921189784 U CN201921189784 U CN 201921189784U CN 210794723 U CN210794723 U CN 210794723U
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- base station
- conveyer belt
- assembly line
- station antenna
- positioning device
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Abstract
The utility model discloses an assembly line of base station antenna, it includes conveyor, a plurality of manipulator, the manipulator set up respectively in conveyor's both sides, conveyor includes first conveyer belt and the second conveyer belt that top-down set gradually, in be equipped with first positioner on the first conveyer belt, in be equipped with second positioner on the second conveyer belt, first conveyer belt with the direction of motion of second conveyer belt is opposite, just first positioner with second positioner is in respectively first conveyer belt with realize the position and shift in turn under the drive of second conveyer belt. The utility model relates to a rationally ingenious, adopt double-deck conveyor, save occupation of land space widely, guarantee that the product moves to the assembly station fast steadily, and adopt six manipulators, improve assembly efficiency and assembly precision effectively, shortened assembly cycle, ensure the uniformity of product among the batch production, satisfy large-scale production demand.
Description
Technical Field
The utility model relates to a base station antenna production field, concretely relates to assembly line of base station antenna.
Background
With the continuous development of the wireless communication industry, the market demand of the base station antenna is increased, and therefore, higher requirements are also put forward on the assembly process of the base station antenna. At present, most of assembly processes of base station antennas adopt an assembly mode of a manual assembly line, each procedure in the assembly process is completed by fixed workers and is assigned to a plurality of workers according to the procedure of the procedure, but the assembly mode completely depends on manual operation and control, the consistency of product assembly is difficult to meet, the labor cost is high, the assembly efficiency is low, the assembly period is long, the operation error rate is high, and the large-scale assembly requirement cannot be met; in addition, an assembly mode of a mechanical assembly line is adopted, a single-layer conveying device and a single-shaft manipulator are adopted in the assembly mode, large factory space is occupied, and assembly efficiency and assembly accuracy are low.
SUMMERY OF THE UTILITY MODEL
In order to overcome the technical problem, the utility model discloses an assembly line of base station antenna.
The utility model discloses a realize that the technical scheme that above-mentioned purpose adopted is:
the utility model provides an assembly line of base station antenna, its includes conveyor, a plurality of manipulator, the manipulator set up respectively in conveyor's both sides, conveyor includes first conveyer belt and the second conveyer belt that top-down set gradually, in be equipped with first positioner on the first conveyer belt, in be equipped with second positioner on the second conveyer belt, first conveyer belt with the direction of motion of second conveyer belt is opposite, just first positioner with second positioner is respectively first conveyer belt with realize the position and shift in turn under the drive of second conveyer belt.
The assembly line of the base station antenna is characterized in that the conveying device further comprises a fixed support, the fixed support comprises an upper layer support and a lower layer support which are sequentially arranged from top to bottom, the first conveying belt and the second conveying belt are respectively arranged on the upper layer support and the lower layer support, and the first conveying belt and the second conveying belt are identical in structure.
The assembly line of the base station antenna is characterized in that the first conveying belt comprises two supporting rails, transmission chains and a motor, the supporting rails are horizontally arranged on the upper layer support, two ends of each supporting rail are respectively provided with a transmission wheel, the transmission chains are wound on the outer surfaces of the two transmission wheels of the same supporting rail, the two adjacent transmission wheels of the supporting rails are fixedly connected through a transmission rod, the motor is arranged on the supporting rails, and the driving shaft of the motor is fixedly connected with the transmission rod.
In the assembly line for the base station antenna, the first positioning device and the second positioning device have the same structure, the first positioning device and the second positioning device are horizontally arranged on the supporting track respectively, the upper surface of the first positioning device is provided with a product placing seat for placing the base station antenna, and the lower surface of the first positioning device is provided with a clamping groove for clamping and placing the product placing seat between the chain wheels of the transmission chain.
In the assembly line of the base station antenna, the driving shaft of the motor is provided with the speed reducer, and the rotating shaft of the speed reducer is fixedly connected with the transmission rod.
In the assembly line of the base station antenna, the manipulator is provided with the mounting clamp.
In the assembly line for the base station antenna, the manipulator is provided with the photoelectric sensing switch corresponding to the conveying device.
In the assembly line for the base station antenna, the manipulator is provided with the pneumatic switch.
In the assembly line for the base station antenna, the manipulator is a six-axis manipulator.
In the assembly line for the base station antenna, two sets of manipulators are arranged.
The utility model has the advantages that: the utility model relates to a rationally ingenious, adopt double-deck conveyor to come and go alternately the transfer in order to realize the product position, save occupation of land space widely, guarantee that the product moves to the assembly station fast steadily, and adopt six manipulators, improve assembly efficiency and assembly precision effectively, shortened assembly cycle, ensure the uniformity of product among the batch production, satisfy large-scale production demand.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic structural perspective view of the present invention;
fig. 2 is a front view of the present invention.
Detailed Description
Example (b): referring to fig. 1 to 2, the assembly line for a base station antenna provided in this embodiment includes a conveying device and a plurality of manipulators, where the manipulators are respectively disposed on two sides of the conveying device, the conveying device includes a first conveying belt 11 and a second conveying belt 12 sequentially disposed from top to bottom, a first positioning device 31 is disposed on the first conveying belt 11, a second positioning device 32 is disposed on the second conveying belt 12, the moving directions of the first conveying belt 11 and the second conveying belt 12 are opposite, and the first positioning device 31 and the second positioning device 32 are driven by the first conveying belt 11 and the second conveying belt 12 respectively to realize position alternate transfer.
Further, the conveying device further comprises a fixed support 13, the fixed support 13 comprises an upper support and a lower support which are sequentially arranged from top to bottom, the first conveying belt 11 and the second conveying belt 12 are respectively arranged on the upper support and the lower support, the first conveying belt 11 and the second conveying belt 12 are identical in structure, and the occupied space is greatly saved by adopting the upper conveying device and the lower conveying device.
Specifically, the first conveyor belt 11 includes two support rails, a transmission chain and a motor, the support rails are horizontally arranged on the upper layer bracket, two ends of each support rail are respectively provided with a transmission wheel, the transmission chain is wound on the outer surfaces of the two transmission wheels of the same support rail, the transmission wheels of two adjacent support rails are fixedly connected through a transmission rod, the motor is arranged on the support rails, and a driving shaft of the motor is fixedly connected with the transmission rod; the motor works to drive the transmission chain to operate, so that the first positioning device 31 is driven to move, the product is rapidly and stably moved to an assembly station to be assembled, the assembly efficiency is improved, and the assembly period is shortened.
Further, the first positioning device 31 and the second positioning device 32 have the same structure, the first positioning device 31 and the second positioning device 32 are respectively horizontally arranged on the support rail, a product placing seat for placing a base station antenna is arranged on the upper surface of the first positioning device 31, and a clamping groove for clamping between the chain wheels of the transmission chain is arranged on the lower surface of the first positioning device 31; specifically, a speed reducer is arranged on a driving shaft of the motor, and a rotating shaft of the speed reducer is fixedly connected with the transmission rod; the product is placed in the product placing seat, the motor works to drive the transmission chain to run, and the first positioning device 31 clamped on the transmission chain moves along with the running of the transmission chain.
Further, a mounting fixture 21 is arranged on the manipulator, a photoelectric sensing switch is arranged on the manipulator corresponding to the conveying device, and a pneumatic switch is arranged on the manipulator, wherein the manipulator is a six-axis manipulator, and the manipulator is provided with two groups, namely a first manipulator 22 and a second manipulator 23; the base station antenna comprises a reflecting plate, a vibrator part and a feeder part, the mounting clamp 21 mounted on the first manipulator 22 is used for clamping the vibrator part, and the mounting clamp 21 mounted on the second manipulator 23 is used for clamping the feeder part; the photoelectric sensing switch sends out a sensing signal when detecting that the first positioning device 31 or the second positioning device 32 is close to the photoelectric sensing switch, the manipulator starts to work after receiving the sensing signal, the pneumatic switch is started, the mounting clamp 21 is made to clamp the oscillator component and/or the feeder line component, the six-axis manipulator is adopted to control the mounting clamp 21 to reach a specified position to take materials or assemble efficiently and accurately, the assembling precision and the assembling efficiency are effectively improved, and the consistency of products in batch production is ensured.
Specifically, the first manipulator 22 drives the mounting clamp 21 to complete the vibrator assembly process, that is, the mounting clamp 21 clamps the vibrator component and mounts the vibrator component on the reflection plate; the second manipulator 23 drives the mounting clamp 21 to complete a feeder line assembly process, that is, the mounting clamp 21 clamps the feeder line component and assembles the feeder line component in the oscillator component.
The utility model discloses at the during operation, place the reflecting plate in the product of first positioner 31 is placed in the seat, first manipulator 22 drives mounting fixture 21 presss from both sides and gets the oscillator part and move to the reflecting plate department, and with the oscillator part is installed on the reflecting plate, the reflecting plate that has accomplished the oscillator assembly process that this moment was placed in second positioner 32 reaches second manipulator 23 department, second manipulator 23 drives mounting fixture 21 presss from both sides and gets the feeder part moves to the oscillator part department, and will the feeder part with the oscillator part assembles; after the reflector plate placed on the first positioning device 31 completes the oscillator assembling process, the motor works to drive the first positioning device 31 to move to the second manipulator 23 to perform the feeder assembling process on the reflector plate, and at this time, the reflector plate placed on the second positioning device 32 moves to the first manipulator 22 to discharge after completing the feeder assembling process; the above operation is repeated.
The utility model relates to a rationally ingenious, adopt double-deck conveyor to come and go alternately the transfer in order to realize the product position, save occupation of land space widely, guarantee that the product moves to the assembly station fast steadily, and adopt six manipulators, improve assembly efficiency and assembly precision effectively, shortened assembly cycle, ensure the uniformity of product among the batch production, satisfy large-scale production demand.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way. The technical solution of the present invention can be used by anyone skilled in the art to make many possible variations and modifications, or to modify equivalent embodiments, using the technical means and contents disclosed above, without departing from the scope of the technical solution of the present invention. Therefore, the protection scope of the present invention should be covered by the equivalent changes made according to the shape, structure and principle of the present invention, all without departing from the technical solution of the present invention.
Claims (10)
1. The utility model provides an assembly line of base station antenna, its characterized in that, it includes conveyor, a plurality of manipulator, the manipulator set up respectively in conveyor's both sides, conveyor includes first conveyer belt and the second conveyer belt that top-down set gradually, in be equipped with first positioner on the first conveyer belt, in be equipped with second positioner on the second conveyer belt, first conveyer belt with the direction of motion of second conveyer belt is opposite, just first positioner with second positioner is respectively first conveyer belt with realize the position and shift in turn under the drive of second conveyer belt.
2. The assembly line of the base station antenna of claim 1, wherein the conveying device further comprises a fixing bracket, the fixing bracket comprises an upper bracket and a lower bracket which are sequentially arranged from top to bottom, the first conveying belt and the second conveying belt are respectively arranged on the upper bracket and the lower bracket, and the first conveying belt and the second conveying belt have the same structure.
3. The base station antenna assembly line of claim 2, wherein the first conveyor belt comprises two support rails, a transmission chain and a motor, the support rails are horizontally arranged on the upper bracket, two ends of each support rail are respectively provided with a transmission wheel, the transmission chain is wound on the outer surfaces of the two transmission wheels of the same support rail, the transmission wheels of two adjacent support rails are fixedly connected through a transmission rod, the motor is arranged on the support rails, and a driving shaft of the motor is fixedly connected with the transmission rod.
4. The base station antenna assembly line of claim 3, wherein the first positioning device and the second positioning device have the same structure, the first positioning device and the second positioning device are horizontally arranged on the support rail respectively, a product placing seat for placing the base station antenna is arranged on the upper surface of the first positioning device, and a clamping groove for clamping between the chain wheels of the transmission chain is arranged on the lower surface of the first positioning device.
5. The assembly line of the base station antenna as claimed in claim 3, wherein a speed reducer is provided on a driving shaft of the motor, and a rotating shaft of the speed reducer is fixedly connected with the transmission rod.
6. The assembly line of base station antennas of claim 1, wherein the robot is provided with a mounting fixture.
7. The base station antenna assembling line according to claim 6, wherein a photoelectric sensing switch is provided on said robot arm in correspondence with said conveying means.
8. The assembly line of base station antennas of claim 7, wherein a pneumatic switch is provided on the robot.
9. The assembly line of base station antennas of claim 8, wherein the robot is a six-axis robot.
10. The assembly line of base station antennas of claim 9, wherein there are two sets of said robot arms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921189784.1U CN210794723U (en) | 2019-07-26 | 2019-07-26 | Assembly line of base station antenna |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921189784.1U CN210794723U (en) | 2019-07-26 | 2019-07-26 | Assembly line of base station antenna |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210794723U true CN210794723U (en) | 2020-06-19 |
Family
ID=71245578
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921189784.1U Active CN210794723U (en) | 2019-07-26 | 2019-07-26 | Assembly line of base station antenna |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210794723U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756992A (en) * | 2021-04-08 | 2021-05-07 | 东莞市振亮精密科技有限公司 | Antenna oscillator automatic assembly line and antenna oscillator assembly method |
| CN116986205A (en) * | 2023-08-30 | 2023-11-03 | 安徽尚德科技有限公司 | Stacking device for production of steel plate rubber support |
-
2019
- 2019-07-26 CN CN201921189784.1U patent/CN210794723U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112756992A (en) * | 2021-04-08 | 2021-05-07 | 东莞市振亮精密科技有限公司 | Antenna oscillator automatic assembly line and antenna oscillator assembly method |
| CN116986205A (en) * | 2023-08-30 | 2023-11-03 | 安徽尚德科技有限公司 | Stacking device for production of steel plate rubber support |
| CN116986205B (en) * | 2023-08-30 | 2024-05-28 | 安徽尚德科技有限公司 | Stacking device for production of steel plate rubber support |
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