CN210755608U - Automation equipment of on-line processing wheel chamfer - Google Patents
Automation equipment of on-line processing wheel chamfer Download PDFInfo
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- CN210755608U CN210755608U CN201921791265.2U CN201921791265U CN210755608U CN 210755608 U CN210755608 U CN 210755608U CN 201921791265 U CN201921791265 U CN 201921791265U CN 210755608 U CN210755608 U CN 210755608U
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- linear module
- wheel
- linear
- cross beam
- chamfer
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Abstract
The utility model provides an on-line processing wheel chamfer's automation equipment, include: a frame; the intelligent camera is fixedly arranged above the rack and is used for photographing the front side of the wheel and identifying the wheel type of the wheel to find the position of the valve hole and the positions and the number of the bolt holes; the wheel positioning and clamping device comprises a crossbeam I and a crossbeam II which are symmetrically arranged on two sides of the whole device, and a gear transmission mechanism drives at least one rotating shaft body to position and clamp wheels through the crossbeam I and the crossbeam II; the linear module system comprises a linear guide rail, a linear module I and a linear module II, wherein the linear module I is arranged on the linear guide rail and the linear module II, a sliding block is arranged on the linear module I, and a pneumatic drill bit is arranged on the sliding block; the industrial personal computer system is in communication connection with the intelligent camera and the linear module system, transmits bolt hole position and quantity information to the linear module system, and the linear guide rail, the linear module I and the linear module II drive the pneumatic drill to move to the corresponding lower part of the bolt hole to be chamfered.
Description
Technical Field
The utility model relates to a wheel chamfer processing field specifically relates to an automation equipment of online processing wheel chamfer.
Background
The machining of wheel is divided into three processes usually, and one preface and two prefaces are lathe turning, and three prefaces adopt machining center to carry out drilling processing, to the wheel type that bolt hole and decoration hole quantity are many and the handling capacity is great, three prefaces drilling can occupy longer time, has prolonged the total beat of machining, has reduced production efficiency, has increased the processing cost. This patent is based on this background, considers to process three preface chamfers through special chamfering apparatus, saves three preface drilling time, and then reduces the total beat of processing, and this patent provides an automation equipment of online processing wheel chamfer, places this device in the production line, as the supplementary process of preceding three process, finally realizes improving production efficiency, reduce cost's target.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automation equipment of online processing wheel chamfer solves the problem that above-mentioned current stage exists.
The utility model provides an automation equipment of online processing wheel chamfer, it has the frame, a serial communication port, automation equipment of online processing wheel chamfer still includes:
the intelligent camera is fixedly arranged above the rack and is used for photographing the front side of the wheel and identifying the wheel type of the wheel to find the position of the valve hole and the positions and the number of the bolt holes;
the wheel positioning and clamping device comprises a crossbeam I and a crossbeam II which are symmetrically arranged on two sides of the whole device, wherein the gear transmission mechanism drives at least one rotating shaft body to position and clamp wheels through the crossbeam I and the crossbeam II;
the linear module system comprises a linear guide rail, a linear module I and a linear module II, wherein the linear module I is arranged on the linear guide rail and the linear module II, a sliding block is arranged on the linear module I, and a pneumatic drill bit is arranged on the sliding block;
the industrial computer system, it and intelligent camera and linear module system communication connection, wherein the industrial computer system gives linear module system with bolt hole position and quantity information transfer, and wherein linear guide rail, linear module I and linear module II can drive pneumatic drill bit and remove to corresponding below waiting to chamfer bolt hole.
Through the utility model provides a scheme is fit for the chamfer processing of the wheel product bolt hole of different specification models, need not design different frocks, can realize automated processing and possess higher production flexibility, reduces the time beat of wheel machine tooling, improves the machining efficiency of wheel product, reduces the processing cost.
According to the utility model discloses, through the linear module system that linear guide rail, linear module I, linear module II are constituteed, drive pneumatic drill and move the location in the stroke scope, have higher flexibility for current chamfer product, needn't be to the different frocks of different wheel model designs and makes, the structure is ingenious, and is flexible high.
Preferably, a plurality of rotating shaft bodies are respectively and uniformly arranged in the shaft sleeves through bearings, and the shaft sleeves are symmetrically and uniformly arranged on the cross beam I and the cross beam II.
Preferably, the guide post II and the guide post III pass through the beam I and position and guide the beam I, and the guide post II and the guide post IV pass through the beam II and position and guide the beam II.
Preferably, the output end of the motor is installed on a gear, and the gear converts the rotary motion output by the motor into symmetrical linear motion of the cross beam I and the cross beam II through meshing transmission with the rack I and the rack II.
Preferably, the rack is provided with an upper bottom plate, a lower bottom plate and two side vertical plates, wherein the lower bottom plate is arranged on the two side vertical plates which are symmetrically distributed on two sides, and the upper bottom plate is arranged at the upper ends of the two side vertical plates on two sides.
Preferably, the camera support fixes the smart camera to the upper base plate. The utility model discloses an intelligence camera is treated each and is processed the product of chamfer and discern, has guaranteed the accuracy of processing and the automation of whole device.
Preferably, a plurality of sizing blocks which are symmetrically distributed are arranged below the side vertical plates, and a plurality of supporting columns are uniformly distributed and arranged between the lower bottom plate and the supporting plate.
Preferably, a plurality of copper sheathing are installed to the equipartition in the backup pad, and the connecting block is installed in the below of plectane and is passed the centre bore of backup pad and the output erection joint of cylinder I, and a plurality of guide posts I are installed to the below equipartition of plectane, just guide post I passes the centre bore that corresponds the copper sheathing respectively, and wherein linear guide rail and the symmetrical parallel mount of linear module II are on the upper surface of plectane.
Preferably, cylinder I is installed on the lower plate, and it sets up and is used for jacking whole linear module system and pneumatic drill to treating the chamfer position, perhaps drives whole linear module system and pneumatic drill and descends to safe distance after processing chamfer position.
Preferably, a roller way body provided with a conveying roller way conveys the wheels to a processing position and conveys the processed wheels away from the processing position, wherein the roller way body is arranged on the two side vertical plates.
In the practical use, the wheel passes through the roller way body motion of transmission roll table to the processing position, for example whole device intermediate position, and gear drive mechanism drives four pivot bodies through crossbeam I and crossbeam II and presss from both sides the wheel alignment tightly, and the intelligent camera shoots and wheel type discernment to the front of wheel, finds the position and the quantity of valve hole position and bolt hole, and industrial computer system gives linear module system with bolt hole position and quantity information transfer.
Wherein, pneumatic drill is at linear guide rail, remove to corresponding chamfer bolt hole below of treating under linear module I and linear module II's the drive, I jacking whole linear module system of cylinder and pneumatic drill are to treating the chamfer position, process a chamfer position after, I drive whole linear module system of cylinder and pneumatic drill descend to safe distance, pneumatic drill is at linear guide rail, move to next bolt hole below under linear module I and linear module II's the drive, accomplish the processing of surplus bolt hole chamfer according to above-mentioned step in proper order.
After the machining is finished, the four rotating shaft bodies loosen the wheels, the wheels leave the device through the movement of the roller way bodies, the chamfering machining of one wheel product is finished, and the next wheel is repeatedly moved after arriving at the station.
Preferably, the utility model discloses a pivot body upper end can adopt the material that hardness is not high to make, avoids pressing out the vestige with the interior rim department of wheel.
Drawings
Embodiments of the present invention are described in detail below with reference to the attached drawing figures, wherein:
FIG. 1 is a front view of an automated apparatus for on-line processing of wheel chamfers of the present invention;
FIG. 2 is a top view of the automatic device for on-line processing of wheel chamfers according to the present invention;
FIG. 3 is a schematic view of the machining position of an automatic device for machining wheel chamfers on line according to the present invention;
list of reference numerals:
1. sizing block
2. Side vertical plate
3. Lower bottom plate
4. Guide post I
5. Support post
6. Cylinder I
7. Copper sleeve
8. Cross beam I
9. Shaft sleeve
10. Bearing assembly
11. Rotating shaft body
12. Wheel of vehicle
13. Roller bed body
14. Upper soleplate
15. Intelligent camera
16. Camera support
17. Pneumatic drill bit
18. Sliding block
19. Linear guide rail
20. Linear module I
21. Linear module II
22. Connecting block
23. Circular plate
24. Cross beam II
25. Supporting plate
26. Rack I
27. Gear wheel
28. Guide post II
29. Guide post III
30. Electric machine
31. Rack II
32. And a guide post IV.
Detailed Description
The following describes the present invention in further detail with reference to the accompanying drawings.
The utility model provides an automatic device of online processing wheel chamfer, by parallels 1, side riser 2, lower plate 3, guide post I4, pillar 5, cylinder I6, copper sheathing 7, crossbeam I8, axle sleeve 9, bearing 10, pivot 11, wheel 12, roller table body 13, upper plate 14, intelligent camera 15, camera support 16, pneumatic drill 17, slider 18, linear guide rail 19, linear module I20, linear module II21, connecting block 22, plectane 23, crossbeam II24, backup pad 25, rack I26, gear 27, guide post II28, guide post III29, motor 30, rack II31, guide post IV32 constitutes.
As shown in fig. 1, according to the utility model discloses an automatic device of online processing wheel chamfer includes a frame, and it has upper plate 14, lower plate 3 and two side riser 2, and wherein lower plate 3 installs on two side riser 2 of symmetric distribution in both sides, and upper plate 14 installs in two side riser 2 upper ends of both sides.
In the embodiment shown, according to the utility model discloses an automatic device of online processing wheel chamfer includes the frame, and it has upper plate 14, lower plate 3 and two side riser 2, and wherein lower plate 3 installs on two side riser 2 of symmetric distribution in both sides, and upper plate 14 installs in two side riser 2 upper ends of both sides.
As shown in figure 1, a cylinder I6 is arranged on a lower bottom plate 3, the lower bottom plate 3 is arranged on two side vertical plates 2 which are symmetrically distributed on two sides, a plurality of sizing blocks 1 which are symmetrically distributed are arranged below the side vertical plates 2, and four supporting columns 5 are uniformly distributed and arranged between the lower bottom plate 3 and a supporting plate 25.
Four copper sleeves 7 are uniformly arranged on the supporting plate 25, the connecting block 22 is arranged below the circular plate 23 and penetrates through a center hole of the supporting plate 25 and an output end of the air cylinder I6 to be installed and connected, four guide columns I4 are uniformly arranged below the circular plate 23, and the four guide columns I4 penetrate through center holes of the four copper sleeves 7.
Guide post II28 and guide post III29 pass through beam I8 and position and guide it, guide post II28 and guide post IV32 pass through beam II24 and position and guide it, and beam I8 and beam II24 are symmetrically arranged on both sides of the whole device.
Four rotating shaft bodies 11 are uniformly arranged in four shaft sleeves 9 through bearings 10, the four shaft sleeves 9 are symmetrically and uniformly arranged on a beam I8 and a beam II24, the output end of a motor 30 is arranged on a gear 27, and the gear 27 converts the rotary motion output by the motor 30 into the symmetrical linear motion of the beam I8 and the beam II24 through the meshing transmission with a rack I26 and a rack II 31.
The roller way body 13 is installed on two side riser 2, linear guide 19 and the symmetrical parallel mount of linear module II21 are on the upper surface of plectane 23, linear module I20 is installed on linear guide 19 and linear module II21, slider 18 is installed on linear module I20, pneumatic drill 17 installs on slider 18, two side riser 2 upper ends at both sides are installed to upper plate 14, camera support 16 is fixed on upper plate 14 with the installation of intelligent camera 15.
In practical use, the wheel 12 moves to a processing position, for example, the middle position of the whole device, through the roller bed body 13 of the transmission roller bed, the gear transmission mechanism drives the four rotating shafts 11 to position and clamp the wheel 12 through the cross beam I8 and the cross beam II24, the intelligent camera 15 photographs and identifies the wheel type of the front face of the wheel 12, and the positions and the number of the valve holes and the positions and the number of the bolt holes are found.
The industrial personal computer system is in communication connection with the intelligent camera 15 and the linear module system. The industrial computer system transmits the position and the quantity information of the bolt holes to the linear module system, the pneumatic drill bit 17 moves to the lower side of the corresponding bolt hole to be chamfered under the driving of the linear guide rail 19, the linear module I20 and the linear module II21, and the air cylinder I6 jacks the whole linear module system and the pneumatic drill bit 17 to the position to be chamfered.
After a chamfer position is processed, the air cylinder I6 drives the whole linear module system and the pneumatic drill bit 17 to descend to a safe distance, the pneumatic drill bit 17 is driven by the linear guide rail 19, the linear module I20 and the linear module II21 to move to the position below a next bolt hole, the processing of chamfering of the residual bolt holes is completed in sequence according to the steps, after the processing is completed, the four rotating shafts 11 loosen the wheels 12, the wheels 12 leave the device through the movement of the roller way bodies 13, the chamfering processing of one wheel product is completed, and after the next wheel arrives at the station, the actions are repeated.
Preferably, the utility model discloses a linear module system that linear guide rail 19, linear module I20, linear module II21 are constituteed drives pneumatic drill 17 and removes the location at stroke within range, has higher flexibility for current chamfer product, needn't be to the different frocks of different wheel model design preparation, and the structure is ingenious, and is flexible high.
Preferably, the utility model discloses an intelligent camera 15 is treated the product of processing chamfer to each and is discerned, has guaranteed the accuracy of processing and the automation of whole device.
Preferably, the utility model discloses a pivot body 11 upper end can adopt the material that hardness is not high to make, avoids pressing out the vestige with the interior rim department of wheel 12.
The utility model provides a scheme is fit for the chamfer processing of the wheel product bolt hole of different specification models, need not design different frocks, can realize automated processing and possess higher production flexibility, reduces the time beat of wheel machine tooling, improves the machining efficiency of wheel product, reduces the processing cost.
Claims (10)
1. The utility model provides an automatic device of online processing wheel chamfer which has the frame, its characterized in that, the automatic device of online processing wheel chamfer still includes:
the intelligent camera (15) is fixedly arranged above the rack and is used for photographing the front side of the wheel (12) and identifying the wheel type to find the position of the valve hole and the positions and the number of the bolt holes;
the wheel turning device comprises a cross beam I (8) and a cross beam II (24) which are symmetrically arranged on two sides of the whole device, wherein a gear transmission mechanism drives at least one rotating shaft body (11) to position and clamp a wheel (12) through the cross beam I (8) and the cross beam II (24);
the linear module system comprises a linear guide rail (19), a linear module I (20) and a linear module II (21), wherein the linear module I (20) is installed on the linear guide rail (19) and the linear module II (21), a sliding block (18) is installed on the linear module I (20), and a pneumatic drill bit (17) is installed on the sliding block (18);
the industrial computer system, it and intelligent camera (15) and linear module system communication connection, wherein the industrial computer system gives linear module system with bolt hole position and quantity information transfer, and wherein linear guide rail (19), linear module I (20) and linear module II (21) can drive pneumatic drill bit (17) and remove to corresponding waiting chamfer bolt hole below.
2. The apparatus of claim 1,
a plurality of rotating shaft bodies (11) are respectively and uniformly arranged in a shaft sleeve (9) through bearings (10), and the shaft sleeves (9) are symmetrically and uniformly arranged on a cross beam I (8) and a cross beam II (24).
3. The apparatus of claim 1,
the guide post II (28) and the guide post III (29) penetrate through the cross beam I (8) and position and guide the cross beam I, and the guide post II (28) and the guide post IV (32) penetrate through the cross beam II (24) and position and guide the cross beam II (24).
4. The apparatus of claim 1,
the output end of the motor (30) is installed on the gear (27), and the gear (27) converts the rotary motion output by the motor (30) into the symmetrical linear motion of the cross beam I (8) and the cross beam II (24) through the meshing transmission with the rack I (26) and the rack II (31).
5. The apparatus according to any one of claims 1 to 4,
the rack is provided with an upper bottom plate (14), a lower bottom plate (3) and two side vertical plates (2), wherein the lower bottom plate (3) is arranged on the two side vertical plates (2) which are symmetrically distributed on two sides, and the upper bottom plate (14) is arranged at the upper ends of the two side vertical plates (2) on two sides.
6. The apparatus of claim 5,
the camera bracket (16) is used for installing and fixing the intelligent camera (15) on the upper base plate (14).
7. The apparatus of claim 5,
a plurality of sizing blocks (1) which are symmetrically distributed are arranged below the side vertical plate (2), and a plurality of supporting columns (5) are uniformly distributed and arranged between the lower bottom plate (3) and the supporting plate (25).
8. The apparatus of claim 7,
a plurality of copper sheathing (7) are installed to the equipartition on backup pad (25), and connecting block (22) are installed in the below of plectane (23) and are passed the centre bore of backup pad (25) and the output erection joint of cylinder I (6), and a plurality of guide post I (4) are installed to the below equipartition of plectane (23), just guide post I (4) pass the centre bore that corresponds copper sheathing (7) respectively, and wherein linear guide rail (19) and linear module II (21) symmetry parallel mount are on the upper surface of plectane (23).
9. The apparatus of claim 5,
the cylinder I (6) is installed on the lower base plate (3) and is used for jacking the whole linear module system and the pneumatic drill bit (17) to a position to be chamfered, or driving the whole linear module system and the pneumatic drill bit (17) to descend to a safe distance after the chamfer position is machined.
10. The apparatus of claim 5,
the wheel (12) is conveyed to a processing position by a roller way body (13) provided with a conveying roller way, the processed wheel (12) is conveyed away from the processing position, and the roller way body (13) is arranged on the two side vertical plates (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921791265.2U CN210755608U (en) | 2019-10-23 | 2019-10-23 | Automation equipment of on-line processing wheel chamfer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921791265.2U CN210755608U (en) | 2019-10-23 | 2019-10-23 | Automation equipment of on-line processing wheel chamfer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210755608U true CN210755608U (en) | 2020-06-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921791265.2U Active CN210755608U (en) | 2019-10-23 | 2019-10-23 | Automation equipment of on-line processing wheel chamfer |
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| Country | Link |
|---|---|
| CN (1) | CN210755608U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110640222A (en) * | 2019-10-23 | 2020-01-03 | 中信戴卡股份有限公司 | Automation equipment of on-line processing wheel chamfer |
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2019
- 2019-10-23 CN CN201921791265.2U patent/CN210755608U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110640222A (en) * | 2019-10-23 | 2020-01-03 | 中信戴卡股份有限公司 | Automation equipment of on-line processing wheel chamfer |
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