CN210747041U

CN210747041U - Tea rolling machine capable of controlling rolling pressure

Info

Publication number: CN210747041U
Application number: CN201921606889.2U
Authority: CN
Inventors: 文显强
Original assignee: Sichuan Fengming Tea Co ltd
Current assignee: Sichuan Fengming Tea Co ltd
Priority date: 2019-09-25
Filing date: 2019-09-25
Publication date: 2020-06-16
Anticipated expiration: 2029-09-25

Abstract

The utility model relates to a technical field is kneaded to tealeaves, and discloses a machine is kneaded to steerable tealeaves of kneading pressure, the on-line screen storage device comprises a base, the top fixedly connected with motor of base, the top fixedly connected with diversion transmission of base, diversion transmission is located the right side of motor, diversion transmission's front is rotated and is connected with the drive wheel, the transmission is connected with the belt between motor and the drive wheel, the first support column of diversion transmission's top fixedly connected with, the inside of first support column is rotated and is connected with the axis of rotation, the inside of diversion transmission is run through and is extended to the bottom of axis of rotation, two second support columns of top fixedly connected with of base, the top fixed mounting of base has the dish of kneading. The utility model discloses, it is better to knead the effect, need not lean on artifical rotatory, extravagant manpower, resources are saved again.

Description

Tea rolling machine capable of controlling rolling pressure

Technical Field

The utility model relates to a technical field is kneaded to tealeaves, specifically is a machine is kneaded to steerable tealeaves of kneading pressure.

Background

The tea rolling refers to a process of rotating withered or enzyme-removed tea under a certain pressure to destroy the cellular tissues of the tea to overflow tea juice and simultaneously wind the tea into a strip shape, and aims to destroy the cellular tissues of the tea and roll out the tea juice to facilitate the necessary oxidation under the action of enzyme, and then the tea juice overflows and adheres to the surface of the tea to enhance the concentration of color, aroma and taste.

Traditional tealeaves kneads machine when pressurizeing and knead, adopt gland lift hand cranking device, the during operation is kneaded when the tea bucket is full of tealeaves and need pressurize, will lean on artifical rotatory hand wheel, make gland pressurization tealeaves down, thereby reach and knead the tea mesh, because tealeaves is kneading whole volume of in-process tealeaves and slowly diminishing, need artifical slow operation hand cranking device to make the gland slowly descend and keep the pressure degree, this can increase workman's intensity of labour, influence production efficiency, and the pressurization in-process, can only go the judgement through people's eye, unable accurate control pressure degree, influence the effect that tealeaves was kneaded, so propose the tealeaves of a steerable pressure of kneading and knead the machine, solve above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides a machine is kneaded to steerable tealeaves of kneading pressure, possess advantages such as steerable pressure of kneading, when having solved the during operation and having kneaded tea barrelling and fill up tealeaves and need pressurize, lean on artifical rotatory hand wheel, make the gland tealeaves of down pressurizeing, thereby reach and knead the tea purpose, because tealeaves is slowly diminishing kneading the whole volume of in-process tealeaves, need artifical slow operation hand cranking device to make the gland slowly descend and keep the pressure degree, this can increase workman's intensity of labour, influence production efficiency, and in the pressurization process, can only go the judgement through people's eye, unable accurate control pressure degree, influence the problem of the effect that tealeaves was kneaded.

(II) technical scheme

For realizing above-mentioned steerable pressure purpose of kneading, the utility model provides a following technical scheme: a tea leaf rolling machine capable of controlling rolling pressure comprises a base, wherein a motor is fixedly connected to the top of the base, a turning transmission device is fixedly connected to the top of the base and located on the right side of the motor, a transmission wheel is rotatably connected to the front side of the turning transmission device, a belt is connected between the motor and the transmission wheel in a transmission mode, a first support column is fixedly connected to the top of the turning transmission device, a rotating shaft is rotatably connected to the inside of the first support column, the bottom of the rotating shaft penetrates through and extends into the turning transmission device, two second support columns are fixedly connected to the top of the base, a rolling disc is fixedly mounted at the top of the base, a first rotating rod is fixedly connected to the top of the rotating shaft, and second rotating rods are rotatably connected to the tops of the two second support columns in a sleeved mode, the one end that first support column and two second support columns were kept away from to first dwang and two second dwang all rotates and is connected with the pivot, the top of kneading the dish is provided with the rolling disc, the rolling disc rotates with the top of three pivot to be connected, the rolling disc is located between first dwang and two second dwang, the top fixedly connected with of rolling disc kneads a section of thick bamboo, the bottom of kneading a section of thick bamboo runs through and extends to the bottom of rolling disc, the top fixedly connected with of rolling disc adds the pressure frame, it is located the inboard of pressure frame to knead a section of thick bamboo, the top fixedly connected with controller of pressure frame, the inboard top fixedly connected with electric putter of pressure frame, electric putter's bottom fixedly connected with gland, the bottom of gland has been inlayed and has been connect pressure sensor, the inside of controller includes data processing module, preset data module and control module, the output end of the pressure sensor is electrically connected with the input end of the data processing module, the preset data module is electrically connected with the data processing module in a bidirectional mode, the output end of the data processing module is electrically connected with the input end of the control module, and the controller is electrically connected with the electric push rod.

Preferably, the back of the driving wheel penetrates through and extends into the turning transmission device, a first transmission gear is fixedly connected to the back of the driving wheel, a second transmission gear is connected to the back of the first transmission gear in a transmission manner, and the top of the second transmission gear is fixedly connected with the rotating shaft.

Preferably, the inner bottom wall of the kneading and twisting disc is fixedly connected with a lotus seat, and the top of the lotus seat is provided with lotus slices.

Preferably, the bottom of the base is fixedly connected with a rubber pad.

Preferably, the gland is located at the top of the twisting barrel, and the diameter of the gland is smaller than the inner diameter of the twisting barrel.

(III) advantageous effects

Compared with the prior art, the utility model provides a machine is kneaded to steerable tealeaves of kneading pressure possesses following beneficial effect:

1. the tea leaf rolling machine capable of controlling rolling pressure comprises a rolling barrel, tea leaves are placed into the rolling barrel, then the pressure is set through a controller, data are stored in a preset data module, then the controller controls an electric push rod to push a gland to descend, a pressure sensor at the bottom of the electric push rod collects pressure data in real time and transmits the pressure data to a data processing module in the controller, the data processing module transmits the data to the preset data module to be compared with the set pressure, then a comparison result is transmitted to the data processing module, if the pressure is reduced due to the quantity of the tea leaves, the data processing module transmits a pressure increasing instruction to a control module, the control module controls the electric push rod to push downwards to increase the pressure, so that the pressure between the gland and the tea leaves is not changed, then a motor is started, the motor drives a rotating wheel to rotate through a belt, and the rotating wheel transmits the rotation to a rotating shaft through a turning transmission device, the axis of rotation drives first dwang and rotates to drive the second dwang and rotate on the pivot, make the rolling disc drive to knead a section of thick bamboo and rotate on kneading the dish jointly, play and knead the effect, make to knead the effect better, need not lean on artifical rotatory again, extravagant manpower, resources are saved.

2. This machine is kneaded to steerable tealeaves of kneading pressure mutually supports through setting up first drive gear and second drive gear, becomes the rotation of axis of rotation through the transmission of the first drive gear of rotating incasement portion and second drive gear with the direction of rotation of drive wheel to make the device operation.

3. This machine is kneaded to tealeaves of steerable pressure of kneading is through setting up lotus flower seat and lotus flower piece for it is better to knead the effect, and it is inhomogeneous not to knead to appear, perhaps kneads the excessive condition and takes place.

4. This machine is kneaded to steerable tealeaves of kneading pressure for when the machine operation, the vibrations that produce can not cause too big influence to ground, cause the damage through setting up the rubber pad.

5. This machine is kneaded to tealeaves of steerable pressure of kneading is located the top of kneading the section of thick bamboo through the gland just, and the diameter of gland is less than the internal diameter of kneading the section of thick bamboo for the gland just can descend into the inside of kneading the section of thick bamboo, carries out the pressure testing to tealeaves.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic front sectional view of the present invention;

FIG. 3 is a schematic view of the connection structure of the lotus flower base and the lotus flower piece of the present invention;

FIG. 4 is a schematic view of a right-side cross-sectional structure of the direction-changing transmission device of the present invention;

fig. 5 is a schematic diagram of the internal structure of the controller of the present invention.

The reference numbers in the figures illustrate:

1. a base; 101. a rubber pad; 2. a motor; 3. a direction-changing transmission device; 301. a first drive gear; 302. a second transmission gear; 4. a driving wheel; 5. a belt; 6. a first support column; 7. a rotating shaft; 8. a second support column; 9. kneading and twisting a disc; 901. lotus flower seat; 902. lotus flower slices; 10. a first rotating lever; 11. a second rotating lever; 12. a shaft pin; 13. rotating the disc; 14. a twisting cylinder; 15. a pressurizing frame; 16. a controller; 1601. a preset data module; 1602. a control module; 1603. a data processing module; 17. an electric push rod; 18. a pressure sensor; 19. and (7) pressing the cover.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, a tea leaf rolling machine capable of controlling rolling pressure comprises a base 1, a motor 2 is fixedly connected to the top of the base 1, the motor 2 is Y160M-4, a turning transmission device 3 is fixedly connected to the top of the base 1, the turning transmission device 3 is located on the right side of the motor 2, a transmission wheel 4 is rotatably connected to the front of the turning transmission device 3, a belt 5 is connected between the motor 2 and the transmission wheel 4 in a transmission manner, a first support column 6 is fixedly connected to the top of the turning transmission device 3, a rotating shaft 7 is rotatably connected to the inside of the first support column 6, the bottom of the rotating shaft 7 penetrates through and extends to the inside of the turning transmission device 3, two second support columns 8 are fixedly connected to the top of the base 1, a rolling disc 9 is fixedly mounted to the top of the base 1, a first rotating rod 10 is fixedly connected to the top of the rotating shaft 7, and second rotating rods 11 are rotatably connected to the tops of, one ends of the first rotating rod 10 and the two second rotating rods 11, which are far away from the first supporting column 6 and the two second supporting columns 8, are respectively and rotatably connected with a shaft pin 12, a rotating disc 13 is arranged at the top of the twisting disc 9, the rotating disc 13 is rotatably connected with the tops of the three shaft pins 12, the rotating disc 13 is positioned between the first rotating rod 10 and the two second rotating rods 11, a twisting cylinder 14 is fixedly connected with the top of the rotating disc 13, the bottom of the twisting cylinder 14 penetrates through and extends to the bottom of the rotating disc 13, a pressurizing frame 15 is fixedly connected with the top of the rotating disc 13, the twisting cylinder 14 is positioned at the inner side of the pressurizing frame 15, a controller 16 is fixedly connected with the top of the pressurizing frame 15, an electric push rod 17 is fixedly connected with the top of the inner side of the pressurizing frame 15, a gland 19 is fixedly connected with the bottom of the electric push rod 17, a pressure sensor 18 is embedded in the bottom of the gland 19, the type of the pressure sensor 18 is, The preset data module 1601 and the control module 1602, the model number of the data processing module 1603 is AX2N-8EX, the model number of the preset data module 1601 is ZXC-8EYR, the model number of the control module 1602 is SI4463S4S-V1, the output end of the pressure sensor 18 is electrically connected with the input end of the data processing module 1603, the preset data module 1601 is electrically connected with the data processing module 1603 in a bidirectional mode, the output end of the data processing module 1603 is electrically connected with the input end of the control module 1602, the controller 16 is electrically connected with the electric push rod 17, tea leaves are put into the twisting barrel 14, then the pressure is set through the controller 16, the data is stored in the preset data module 1601, then the controller 16 controls the electric push rod 17 to push the gland 19 to descend, the pressure sensor 18 at the bottom of the electric push rod 17 collects pressure data in real time and transmits the pressure data to the data processing module 1603 inside the controller 16, the data processing module 1603 transmits data to the preset data module 1601 to be compared with the set pressure, and then transmits a comparison result to the data processing module 1603, if the pressure is reduced due to the amount of tea leaves, the data processing module 1603 transmits a pressure increasing instruction to the control module 1602, the control module 1602 controls the electric push rod 17 to push downwards to increase the pressure, so that the pressure between the pressing cover 19 and the tea leaves is not changed, the motor 2 is turned on, the motor 2 drives the transmission wheel 4 to rotate through the belt 5, the transmission wheel 4 transmits the rotation to the rotating shaft 7 through the direction changing transmission device 3, the rotating shaft 7 drives the first rotating rod 10 to rotate, so that the second rotating rod 11 is driven to rotate on the shaft pin 12, so that the rotating disk 13 drives the twisting cylinder 14 to rotate on the twisting disk 9 together, thereby achieving a twisting effect, achieving a better twisting effect, avoiding manual rotation and wasting manpower, and resources are saved.

Furthermore, the back of the driving wheel 4 penetrates through and extends into the direction-changing transmission device 3, a first driving gear 301 is fixedly connected to the back of the driving wheel 4, a second driving gear 302 is connected to the back of the first driving gear 301 in a transmission mode, the top of the second driving gear 302 is fixedly connected with the rotating shaft 7, the first driving gear 301 and the second driving gear 302 are arranged to be matched with each other, the rotating direction of the driving wheel 4 is changed into the rotation of the rotating shaft 7 through the transmission of the first driving gear 301 and the second driving gear 302 inside the direction-changing transmission device 3, and therefore the device operates.

Further, the inner bottom wall of the rolling disc 9 is fixedly connected with a lotus seat 901, the top of the lotus seat 901 is provided with a lotus sheet 902, and the rolling effect is better by arranging the lotus seat 901 and the lotus sheet 902, so that the rolling is not uniform or the rolling is excessive.

Further, the bottom of base 1 is fixedly connected with rubber pad 101 for through setting up rubber pad 101, when the machine operation, the vibrations that produce can not cause too big influence to ground, cause the damage.

Further, the gland 19 is located at the top of the rolling barrel 14, the diameter of the gland 19 is smaller than the inner diameter of the rolling barrel 14, the gland 19 is located at the top of the rolling barrel 14, and the diameter of the gland 19 is smaller than the inner diameter of the rolling barrel 14, so that the gland 19 can descend into the rolling barrel 14 to press the tea leaves.

The working principle is as follows: tea leaves are put into the twisting barrel 14, then pressure is set through the controller 16, data are stored in the preset data module 1601, then the controller 16 controls the electric push rod 17 to push the gland 19 to descend, the pressure sensor 18 at the bottom of the electric push rod 17 collects pressure data in real time and transmits the pressure data to the data processing module 1603 in the controller 16, the data processing module 1603 transmits the data to the preset data module 1601 to compare the pressure with the set pressure, and then transmits the comparison result to the data processing module 1603, if the pressure is reduced due to the quantity of the tea leaves, the data processing module 1603 transmits a pressure increasing instruction to the control module 1602, the control module 1602 controls the electric push rod 17 to push downwards to increase the pressure, so that the pressure between the gland 19 and the tea leaves is unchanged, the motor 2 is turned on, the motor 2 drives the driving wheel 4 to rotate through the belt 5, the driving wheel 4 transmits the rotation to the rotating shaft 7 through the direction changing transmission device 3, the rotating shaft 7 drives the first rotating rod 10 to rotate, so as to drive the second rotating rod 11 to rotate on the shaft pin 12, so that the rotating disc 13 drives the rolling cylinder 14 to rotate on the rolling disc 9 together, the rolling effect is achieved, the rolling effect is better, manual rotation is not needed, manpower is wasted, and resources are saved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a machine is kneaded to steerable tealeaves of kneading pressure, includes base (1), its characterized in that: the top of the base (1) is fixedly connected with a motor (2), the top of the base (1) is fixedly connected with a turning transmission device (3), the turning transmission device (3) is positioned on the right side of the motor (2), the front of the turning transmission device (3) is rotatably connected with a transmission wheel (4), a belt (5) is in transmission connection between the motor (2) and the transmission wheel (4), the top of the turning transmission device (3) is fixedly connected with a first support column (6), the inside of the first support column (6) is rotatably connected with a rotating shaft (7), the bottom of the rotating shaft (7) penetrates through and extends to the inside of the turning transmission device (3), the top of the base (1) is fixedly connected with two second support columns (8), the top of the base (1) is fixedly provided with a twisting disc (9), the top of the rotating shaft (7) is fixedly connected with a first rotating rod (10), two the top of second support column (8) all is equipped with and rotates rather than being connected with second dwang (11), first dwang (10) and two second dwang (11) are kept away from the one end of first support column (6) and two second support columns (8) and all are rotated and are connected with pivot (12), the top of kneading dish (9) is provided with rolling disc (13), rolling disc (13) are rotated with the top of three pivot (12) and are connected, rolling disc (13) are located between first dwang (10) and two second dwang (11), a section of thick bamboo (14) is kneaded to the top fixedly connected with of rolling disc (13), the bottom of kneading a section of thick bamboo (14) runs through and extends to the bottom of rolling disc (13), the top fixedly connected with of rolling disc (13) adds pressure frame (15), it is located the inboard of adding pressure frame (15) to knead a section of thick bamboo (14), the top fixedly connected with controller (16) of pressure frame (15), the inboard top fixedly connected with electric putter (17) of pressure frame (15), the bottom fixedly connected with gland (19) of electric putter (17), the bottom of gland (19) has inlayed pressure sensor (18), the inside of controller (16) includes data processing module (1603), preset data module (1601) and control module (1602), the output of pressure sensor (18) and the input electric connection of data processing module (1603), preset data module (1601) and data processing module (1603) two-way electric connection, the output of data processing module (1603) and the input electric connection of control module (1602), controller (16) and electric putter (17) electric connection.

2. A tea leaf rolling machine with controllable rolling pressure according to claim 1, characterized in that: the back of drive wheel (4) runs through and extends to the inside of diversion transmission (3), the back fixedly connected with first drive gear (301) of drive wheel (4), the back transmission of first drive gear (301) is connected with second drive gear (302), the top and axis of rotation (7) fixed connection of second drive gear (302).

3. A tea leaf rolling machine with controllable rolling pressure according to claim 1, characterized in that: the inner bottom wall of the kneading and twisting disc (9) is fixedly connected with a lotus flower seat (901), and the top of the lotus flower seat (901) is provided with lotus flower slices (902).

4. A tea leaf rolling machine with controllable rolling pressure according to claim 1, characterized in that: the bottom of the base (1) is fixedly connected with a rubber pad (101).

5. A tea leaf rolling machine with controllable rolling pressure according to claim 1, characterized in that: the gland (19) is positioned at the top of the twisting barrel (14), and the diameter of the gland (19) is smaller than the inner diameter of the twisting barrel (14).