CN210740407U - Device for cooperatively treating various wastes in cement kiln - Google Patents

Device for cooperatively treating various wastes in cement kiln Download PDF

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Publication number
CN210740407U
CN210740407U CN201921693002.8U CN201921693002U CN210740407U CN 210740407 U CN210740407 U CN 210740407U CN 201921693002 U CN201921693002 U CN 201921693002U CN 210740407 U CN210740407 U CN 210740407U
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furnace body
cement kiln
air
incineration
waste
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武智国
陈华庚
伍清
雒贵坤
梁林
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Chengdu Mingju Environmental Protection Engineering Technology Co Ltd
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Chengdu Mingju Environmental Protection Engineering Technology Co Ltd
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Abstract

The utility model discloses a device for the cooperative disposal of various wastes in a cement kiln, which comprises a furnace body, wherein the top of the furnace body is provided with a feed inlet and an air inlet, the bottom of the furnace body is provided with a slag discharge hole, the feed inlet is provided with a feed air locking device, and the slag discharge hole is provided with an air locking valve group; a plurality of nozzles and a plurality of horizontal incineration platforms are arranged in the furnace body, and the incineration platforms are distributed in the furnace body in a staggered manner; the incineration platform is provided with a cleaning mechanism and a flow assisting mechanism, the cleaning mechanism is used for pushing the waste on the incineration platform out and dropping the waste on the incineration platform to the next layer of incineration platform, and the flow assisting mechanism is used for scattering the waste on the incineration platform; the cement kiln decomposition furnace is characterized by further comprising a cement kiln decomposition furnace, wherein a smoke discharge port is formed in the lower portion of the furnace body and communicated with a smoke receiving port of the cement kiln decomposition furnace, and a tertiary air outlet of the cement kiln decomposition furnace is communicated with an air inlet of the furnace body. The utility model discloses can improve the burning sufficiency and the efficiency of discarded object, can not influence the cement quality simultaneously.

Description

Device for cooperatively treating various wastes in cement kiln
Technical Field
The utility model relates to a cement kiln deals with solid waste technical field in coordination, specifically is a device that is used for cement kiln to deal with multiple discarded object in coordination.
Background
Solid waste refers to solid, semi-solid and gaseous items, materials disposed in containers that are discarded or discarded without losing their original value of use produced during manufacturing, life and other activities, as well as items, materials regulated by law and administrative laws and regulations that are incorporated into waste management. Liquid waste that cannot be discharged into the body of water and gaseous substances placed in containers that cannot be discharged into the atmosphere are generally classified as solid waste management systems, due to the greater hazard they have.
The technology for disposing the hazardous waste by using the cement kiln is adopted in developed countries such as America, Canada, Japan and the like as early as seventy years, the research and development of the technology for disposing the hazardous waste by burning by using the rotary cement kiln in China starts from the beginning of the 90 s, the technology breaks through in recent years, the countries gradually perfect relevant technical specifications, and the prior examples of the operation of the technology for disposing the hazardous waste by using the cement kiln in many cities in China at present have a great deal of experience for reference.
The current popular solid waste incineration technology comprises an incinerator technology and a cement kiln cooperative disposal technology, and has the following problems:
(1) the incinerator technology is greatly influenced by the properties of solid wastes, the skin formation phenomenon is frequent, and the operation rate is low; most of the cooperative treatment technologies of the cement kiln adopt a direct adding mode, and the impact on the cement kiln is increased due to heat value or moisture, so that the cement production is not easy to control, and the quality or the yield of clinker is reduced.
(2) When the waste is incinerated in the separate incinerator, the incinerator slag needs to be treated separately or buried, a large landfill site needs to be matched, the heat is brought out greatly, and energy is wasted.
(3) Waste is directly thrown into a cement kiln decomposing furnace or a kiln head for burning, because cold solid waste is thrown, a large amount of heat is absorbed after the waste enters the decomposing furnace, the burning working condition is unstable due to the fact that the thrown amount is too large, and when the thrown particles are too large, the decomposition reaction in the kiln is incomplete, and the burning of cement clinker is influenced.
(4) Waste is burnt in the incinerator, and due to various physical forms, the waste is easy to accumulate in the incinerator or form rings in a kiln, so that the burning time is prolonged, the heat energy utilization rate is reduced, and the production efficiency is further reduced.
At present, from the actual production situation of an enterprise in which a cement kiln cooperative disposal project is built, the cement enterprise is unwilling to influence clinker production due to solid waste addition on the premise of pursuing high-quality clinker and high operation rate, the solid waste treatment capacity is extremely limited, the actual requirement of solid waste treatment cannot be met practically, and the current situation needs to be changed urgently.
By using the pre-combustion device to be matched with the cement production mode, the contradiction between the clinker production quality and the solid waste adding amount can be further solved, the solid waste is added in a large amount under the condition of stable production, but various environmental protection indexes need to be monitored at any time, the cost input and the operation complexity of enterprises are increased, and the popularization and the promotion are not facilitated.
Disclosure of Invention
For overcoming the not enough of prior art, the utility model provides a device that is used for cement kiln to deal with multiple discarded object in coordination solves current cement kiln and when handling solid waste in coordination, piles up or at the ring formation in the stove in, leads to burning insufficient, burn the problem that time extension, energy consumption increase.
The utility model provides a technical scheme that above-mentioned problem adopted is:
a device for cooperatively treating various wastes in a cement kiln comprises a furnace body, wherein a feed inlet and an air inlet are formed in the top of the furnace body, a slag discharge port is formed in the bottom of the furnace body, a feed air locking device is arranged at the feed inlet, and an air locking valve group is arranged at the slag discharge port; the incinerator body is internally provided with a plurality of nozzles and a plurality of horizontal incineration platforms, the incineration platforms are distributed in the incinerator body in a staggered mode, and the incineration platforms of two adjacent layers are positioned on two opposite sides in the incinerator body;
the incineration platform is provided with a cleaning mechanism and a flow assisting mechanism, the cleaning mechanism is used for pushing the waste on the incineration platform out and dropping the waste on the incineration platform to the next layer of incineration platform, and the flow assisting mechanism is used for scattering the waste on the incineration platform;
the cement kiln decomposition furnace is characterized by further comprising a cement kiln decomposition furnace, wherein a smoke discharge port is formed in the lower portion of the furnace body and communicated with a smoke receiving port of the cement kiln decomposition furnace, and a tertiary air outlet of the cement kiln decomposition furnace is communicated with an air inlet of the furnace body.
Further, as preferred technical scheme, still include cooler, de-ironing separator and separate bin, the pan feeding mouth and the row cinder notch intercommunication of cooler, the pan feeding mouth of de-ironing separator and the discharge gate intercommunication of cooler, the de-ironing separator includes slag charge export and pure iron export, separate bin includes slag storage bin and pure iron storehouse, the slag storage bin communicates with the slag charge export of de-ironing separator, the pure iron export intercommunication of pure iron storehouse and de-ironing separator.
Further, as a preferred technical scheme, the cooler comprises a cooling cavity, the cooling cavity is provided with a hot material inlet, a cooling material outlet, an air inlet and an air outlet, the hot material inlet is communicated with a slag discharge port of the furnace body to realize hot slag entering, the cooling material outlet is communicated with a feeding port of the iron remover to output cooled slag, the air inlet is communicated with an output air port of external ventilation equipment, and the air outlet is communicated with a smoke receiving port of the cement kiln decomposing furnace.
Furthermore, as a preferred technical scheme, be equipped with the observation access hole that is convenient for observe the burning condition of waste material and later maintenance on burning the platform on the furnace body that burns that burning platform corresponds, still be equipped with a plurality of high temperature cameras in the furnace body.
Further, as a preferred technical scheme, the furnace body further comprises an air cannon, and the air cannon is arranged at the lower part of the furnace body.
Further, as a preferred technical scheme, the cleaning mechanism comprises a pushing head, a pushing rod and a first power output part, the pushing head is attached to the upper surface of the incineration platform, the pushing rod is linked with an output shaft of the first power output part, the power output part is arranged outside the furnace body, and the pushing head can move back and forth on the incineration platform and push out waste on the incineration platform under the action of the pushing rod and the first power output part.
Further, as a preferred technical scheme, the pushing head and the push rod are both of a hollow structure, one side of the pushing head, which is far away from the push rod, is provided with a plurality of air holes, and the air holes are communicated with an output port of the compressed air output device through a channel formed by the pushing head and the hollow structure in the push rod.
Further, as a preferred technical scheme, the flow assisting mechanism comprises a swing rod, a swing head and a second power output part, the swing rod is linked with an output rotating shaft of the second power output part, the swing head is fixed at the lower end of the swing rod, and the swing rod and the swing head swing back and forth under the action of the second power output part.
A method for co-processing multiple wastes in a cement kiln, comprising the steps of:
step 1: introducing tertiary air in the cement kiln decomposing furnace into the furnace body through an air inlet of the furnace body;
step 2: according to the properties of the waste, the waste is fed into the furnace body through a feed inlet or/and a spray head on the furnace body, and the waste starts to burn under the preheating and combustion supporting effects of tertiary air;
and step 3: the waste entering the furnace body begins to burn on the uppermost incineration platform, and the waste is scattered by the flow aid mechanism in the burning process;
and 4, step 4: after the waste is combusted on the incineration platform at the uppermost layer for a certain time, the cleaning mechanism pushes the waste out of the incineration platform and drops the waste to the incineration platform at the next layer, then the waste is pushed out again and drops the waste to the next incineration platform after the waste is continuously combusted on the incineration platform for a certain time, and the rest is done in the same way until waste residues obtained by the combustion of the waste are discharged from a slag discharge port of the furnace body; flue gas generated in the waste combustion process enters the cement kiln decomposition furnace through a flue gas discharge port on the furnace body, and harmful components in the flue gas are continuously combusted or adsorbed in the cement kiln decomposition furnace;
and 5: the waste slag discharged from the slag discharge port enters a cooler to finish cooling treatment;
step 6: carrying out iron removal treatment on the cooled waste residue;
and 7: and separating, collecting, storing and recycling the waste residues subjected to iron removal treatment to finish the treatment of the waste.
Further, as a preferred technical scheme, in the step 4, in the process that the cleaning mechanism pushes the waste out of the incineration platform, the waste is loosened and lifted through an air outlet structure at the front end of the cleaning mechanism.
Compared with the prior art, the utility model, following beneficial effect has is:
(1) the utility model discloses an introduced and cleaned the mechanism and flow aid the mechanism and combined, do benefit to that the discarded object burns more fully, decompose more efficient scheme, adopt and clean the mechanism and realized the control to the burning time, and can push down the discarded object that the platform was burned to the next floor more thoroughly, and through flow aid the mechanism, can break up the discarded object that burns on the platform, especially the discarded object that becomes group, overlaps, sticiss together, thereby make the burning of discarded object more abundant, make the discarded object can reach the requirement of burning more fast, shorten burning time, reduce the input of fuel, reduce the processing cost of discarded object; in addition, because the flow aiding mechanism enables the waste to be fully and quickly combusted on the incineration platform, compared with the situation that a plurality of incineration platforms need to be arranged in a traditional furnace body, the number of layers of the incineration platforms can be properly reduced, the waste can be fully combusted, and the combustion efficiency is very high.
(2) The utility model discloses not discharging into cement kiln decomposing furnace together with all waste residues and flue gas, but discharging into cement kiln decomposing furnace through the fume outlet with flue gas and the less harmful particle of some particle diameters, flue gas and harmful particle continue burning and are decomposed, adsorb in cement kiln decomposing furnace, all the other residues are then discharged through row cinder notch, then contain the iron component in these residues from row cinder notch exhaust, this part of residue then does not participate in the reaction in cement kiln decomposing furnace to can ensure that the iron content residue that produces after the waste incineration can not influence the cement quality; on the premise that the residue is cooled by the cooler under the action of air cooling and atomized water cooling, the environmental pollution is effectively avoided, and meanwhile, heat recovery and utilization are realized; the residue after the waste combustion is sequentially cooled, deironing and separated, and the obtained slag material without iron is sent into a cement kiln to participate in cement production, so that the quality of cement is not affected on the basis of recycling the waste.
(3) The utility model discloses an adopt the push rod to add the design that pushes away the head as cleaning the mechanism, solved the problem that the discarded object layering dropped well, the push rod adds the simple straight reciprocating motion of pushing away the head, need not to consider the gravity problem of discarded object, has realized the burning time control of discarded object on burning the platform well, and adds the design of pendulum rod through the pendulum head, can break up the discarded object, makes the discarded object burn more fully, high-efficiently, effectively improves combustion efficiency, shortens the burning time more than 30%.
Drawings
Fig. 1 is a schematic view of the whole structure of the present invention;
FIG. 2 is a schematic structural view of a furnace body with a flow-assisting mechanism;
FIG. 3 is a schematic structural view of a furnace body with a cleaning mechanism;
FIG. 4 is a side view of the pusher head and pusher rod;
FIG. 5 is a front view of the pusher head and pusher rod;
fig. 6 is a schematic view of the structure of the cooler.
The reference numbers in the drawings correspond to the names:
1. the device comprises a furnace body, 2, a feeding hole, 3, an air inlet, 4, a nozzle, 5, an incineration platform, 6, a cleaning mechanism, 7, a flow assisting mechanism, 8, a flue gas discharge port, 9, a slag discharge port, 10, a feeding airlock, 11, a cooler, 12, an iron remover, 13, a separation bin, 14, an air cannon, 15, a cement kiln decomposition furnace, 16, an airlock valve group, 17, a hot blast valve, 18, an observation and maintenance window, 61, a push head, 62, a push rod, 63, an air hole, 71, a swing rod, 72, a swing head, 111, a cooling cavity, 112, a hot material inlet, 113, a cooling material outlet, 114, an air inlet, 115 and an air outlet.
Detailed Description
The present invention will be described in further detail with reference to the following examples and drawings, but the present invention is not limited thereto.
Examples
As shown in fig. 1, the device for co-processing multiple wastes in a cement kiln according to the preferred embodiment of the present invention comprises a furnace body 1, a feeding inlet 2 and an air inlet 3 are disposed at the top of the furnace body 1, the feeding inlet 2 is used for adding wastes to be burned, mainly solid wastes, the air inlet 3 is used for introducing high temperature hot air, a hot air valve 17 is disposed on an air inlet pipe to realize on-off control, the high temperature hot air is used for preheating the wastes added into the furnace body 1, a slag discharge port 9 is disposed at the bottom of the furnace body 1, the slag discharge port 9 is used for discharging residues generated after burning the wastes, a feeding air lock 10 is disposed at the feeding inlet 2, the feeding air lock 10 belongs to the existing structure in terms of the structure itself, but in the field of burning the wastes, and an air lock is not used, by adopting the feeding air lock 10 in the present scheme, air channeling can be effectively prevented, heat loss in the furnace body 1 is avoided, and unnecessary heat loss and energy consumption increase are further avoided; the slag discharge port 9 is provided with an air locking valve group 16, the air locking valve group 16 is used for preventing hot air in the furnace body 1 from losing or cold air from entering so as to avoid the influence on waste incineration efficiency caused by large temperature fluctuation in the furnace body 1, and the air locking valve group 16 belongs to the existing structure in terms of structure; a plurality of nozzles 4 and a plurality of horizontal incineration platforms 5 are arranged in the furnace body 1, the incineration platforms 5 are brackets made of steel plates, alkali-resistant castable is paved on the incineration platforms, and stainless steel plates are paved on the castable in a half-paved way or in a full-paved way; the nozzle 4 is used for spraying liquid or semi-solid waste into the furnace body 1, and the liquid or semi-solid waste enters the nozzle 4 through the liquid conveying pipeline or the semi-solid conveying pipeline and then is sprayed into the furnace body 1 through the nozzle 4; the incineration platforms 5 are distributed in the furnace body 1 in a staggered manner, the incineration platforms 5 which are adjacent to each other from top to bottom are positioned on two opposite sides in the furnace body 1, waste added from the feed port 2 directly falls onto the incineration platform 5 on the uppermost layer, combustion starts on the incineration platform under the combustion supporting effect of high-temperature hot air introduced into the air inlet 3, the incineration platform on the uppermost layer is mainly used for evaporating moisture in the waste, and then the incineration platforms stage by stage can realize the combustion of combustible components of the waste.
In the embodiment, the innovative design is carried out on the installation position of the nozzle, and the nozzle is arranged at each incineration platform, namely, the liquid or semi-solid waste can be firstly sprayed onto the incineration platform at the uppermost layer, and then pushed down layer by layer and combusted layer by layer; the liquid or semi-solid waste can be respectively sprayed by the nozzles designed on each layer of the incineration platform, and the liquid or semi-solid waste can be more quickly and sufficiently combusted relative to the solid waste, so that the liquid or semi-solid waste can be pushed to the next layer of the incineration platform to be continuously combusted even if the liquid or semi-solid waste is not sufficiently combusted on the incineration platform of the spraying layer, and the treatment efficiency of the furnace body on the liquid and semi-solid waste can be accelerated by the design.
It should be noted that the feeding air lock 10, the air lock valve set 16, and the nozzle 4 of this embodiment are both existing structures as such, and those skilled in the art can select the appropriate and existing feeding air lock, air lock valve set, and nozzle to achieve the above-mentioned purpose without creative work on the basis of knowing the structural composition, working principle, and beneficial effects of this embodiment, so that detailed descriptions on the specific structures and working principles of the feeding air lock 10, the air lock valve set 16, and the nozzle 4 are not repeated.
The incineration platform 5 of the embodiment is provided with a cleaning mechanism 6 and a flow-assisting mechanism 7, the cleaning mechanism 6 is used for pushing the waste on the incineration platform 5 out and dropping the waste onto the next layer of incineration platform 5, the cleaning mechanism 6 can be a general push head structure, and the waste on the incineration platform 5 is pushed down onto the next layer of incineration platform through the push head structure; the flow-assisting mechanism 7 is used for scattering the waste on the incineration platform 5, the flow-assisting mechanism 7 can be a vibrating device, and the waste on the incineration platform 5 is separated under the action of the vibrating device, so that the waste can be more fully combusted on the incineration platform 5; the flow-assisting mechanism 7 can also be a beating device, and the waste on the incineration platform 5 is scattered by the beating device so that the waste can be more fully combusted.
Although the traditional incinerator body is also internally provided with a layered incineration platform and simultaneously enables the waste to be combusted on different incineration platforms step by step for a certain time, the waste can be fully combusted, but the traditional waste incineration does not consider the problems of full combustion and combustion efficiency of the waste. Therefore, the utility model discloses a people of this application has studied and proposed innovative design for many years, introduced and cleaned the mechanism and flow aid the mechanism and combined together, do benefit to the more abundant, decompose more efficient scheme of discarded object burning, adopt and clean the mechanism and realize the control to the burning time, and can push the discarded object on the upper strata burning platform down to the next floor burning platform more thoroughly, and through flow aid the mechanism, can break up the discarded object on burning the platform, especially the discarded object that becomes a group, overlaps, sticiss together, thereby make the burning of discarded object more abundant, make the discarded object can reach the requirement of burning more fast, shorten burning time, reduce the input of fuel, reduce the treatment cost of discarded object; in addition, because the flow aiding mechanism enables the waste to be fully and quickly combusted on the incineration platform, compared with the situation that a plurality of incineration platforms need to be arranged in a traditional furnace body, the number of layers of the incineration platforms can be properly reduced, the waste can be fully combusted, and the combustion efficiency is very high.
The embodiment still includes cement kiln dore furnace 15, the lower part of furnace body 1 is equipped with exhanst gas port 8, exhanst gas port 8 receives the mouth intercommunication with the flue gas of cement kiln dore furnace 15, the tertiary air export of cement kiln dore furnace 15 communicates with the air intake 3 of furnace body 1, the tertiary air of cement kiln dore furnace 15 is hot-blast, can provide preheating, combustion-supporting for the waste combustion in the furnace body 1, the waste can realize the burning on burning the platform with the help of the tertiary air, the high temperature dusty flue gas that the burning produced directly enters into cement kiln dore furnace, can provide the heat for the decomposition of cement raw material.
In the mode of current cement kiln coprocessing discarded object, basically all burning waste residue is discharged into the cement kiln dormitory furnace, and this kind of mode is though can effectively reduce the discarded object and arrange outward, nevertheless, through the utility model people's many years research discovery of this application, contains some harmful substance to cement manufacture is unfavorable, influence cement quality in the waste residue that produces in the incinerator, for example iron, and the benefit that does not discharge outside waste burning residue and bring is far less than the disadvantage that the residue brought to cement quality influence moreover. Therefore, the utility model discloses not discharging into cement kiln decomposing furnace together with all waste residues, but discharging into cement kiln decomposing furnace through the gas discharge port with flue gas and the less harmful granule of some particle diameters, flue gas and harmful granule continue to burn and are decomposed, adsorb in cement kiln decomposing furnace, all the other residues are then discharged through arranging the cinder notch, then contain the iron component in these residues of arranging the cinder notch exhaust, this part of residue then does not participate in the reaction in cement kiln decomposing furnace to can ensure that the iron content residue that produces after the waste incineration can not influence the cement quality.
It should be noted that the cement kiln decomposing furnace 15 is an existing structure, is an original component of the cement kiln, and is a receiving structure for the combustion flue gas generated by the furnace body 1, and is used for continuing to combust and adsorb the harmful components in the flue gas, so that the detailed description of the specific structure and the working principle of the cement kiln decomposing furnace is not repeated.
Further, this embodiment can also include cooler 11, de-ironing separator 12 and separation bin 13, and the pan feeding mouth and the row cinder notch 9 intercommunication of cooler 11, the pan feeding mouth and the discharge gate intercommunication of cooler 11 of de-ironing separator 12, and de-ironing separator 12 includes slag charge export and pure iron export, and separation bin 13 includes slag charge storehouse and pure iron storehouse, and slag charge storehouse and de-ironing separator 12's slag charge export intercommunication, pure iron storehouse and de-ironing separator 12's pure iron export intercommunication. The slag discharged through the slag discharge port 9 of the furnace body 1 has a high temperature, and the cooler 11 plays an important role in facilitating transportation, storage and heat recovery, and as shown in fig. 6, the cooler of the present embodiment can be realized by adopting the following structure: the cooler 11 of this embodiment specifically includes a cooling cavity 111, and the cooling cavity is provided with a hot material inlet 112, a cooling material outlet 113, an air inlet 114 and an air outlet 115, and the hot material inlet 112 is communicated with the slag discharge port of the furnace body 1 to realize the entry of hot slag, and the cooling material outlet 113 is communicated with the material inlet of the iron remover 12 to output the cooled slag, and the air inlet 114 is communicated with the output air port of the external ventilation equipment, and the air outlet 115 is communicated with the flue gas receiving port of the cement kiln decomposing furnace 15. The cooler of this embodiment adopts the forced air cooling mode to cool off the residue, outside ventilation equipment can adopt current air-blower, the air-blower sends into natural wind in the cooling chamber 111, carry out the heat exchange with the high temperature residue in the cooling chamber 111, the high temperature flue gas that the heat exchange produced is sent back to cement kiln dore furnace 15 through the flue gas receiving opening of cement kiln dore furnace 15, continue burning and adsorb harmful substance, thereby environmental pollution has been avoided effectively, and simultaneously, high temperature flue gas can also provide certain heat for cement kiln dore furnace 15, and then realized heat recovery and recycled. The iron remover 12 can be an iron remover used in the prior art of mineral separation, and the principle and the working mode are similar, so that the structure and the working principle of the iron remover 12 are not described in detail. This embodiment carries out the deironing through adopting the residue after the de-ironing separator will cool off and handles, and the residue after the deironing is divided into two parts, and partly is for not containing the iron slag material, and another part is pure iron matter, and the slag bunker of separation bin 13 is received and is not contained the iron slag material, and pure iron matter is received in the pure iron bunker, and the cement raw meal crocus mill income kiln can directly be sent into to the non-iron slag material in the slag bunker.
Further, this embodiment still can set up the observation access hole 18 that is convenient for observe the burning condition of discarded object and later maintenance on burning platform 5 on the furnace body 1 that burning platform 5 corresponds, certainly, still can set up high temperature camera (not drawn on the picture) in furnace body 1 to carry out real time monitoring, observation to the burning condition of discarded object, be convenient for grasp the burning condition of discarded object better, and adjust at any time. It should be noted that, although the specific position of the high-temperature camera is not shown in the drawing, this does not affect the understanding of the technical solution by those skilled in the art, and those skilled in the art can easily realize the monitoring and observation by setting the high-temperature camera at a proper position in the furnace body 1 on the basis of knowing the purpose of the utility model of the present application, and it is not necessary to pay creative labor, so that the setting position of the camera is not described in detail.
Further, the present embodiment may further include an air cannon 14, where the air cannon 14 is disposed at the lower portion of the furnace body 1, specifically, between the slag discharge port 9 and the slag discharge valve, and is used to achieve smooth discharging of slag and turning over of slag, and ensure that most of slag with a particle size of less than 5mm can be directly calcined in the kiln.
It should be noted that, the air bubble belongs to prior art with regard to structure itself, therefore, its concrete structure and theory of operation are no longer repeated herein, and this embodiment has guaranteed slag charge exhaust patency well through set up the air bubble between slag notch and slag discharge valve, and current burning furnace does not do such design.
As shown in fig. 2, the present embodiment provides a specific structural composition of the cleaning mechanism: the cleaning mechanism 6 comprises a push head 61, a push rod 62 and a first power output part (not shown in the figure), the push head 61 is attached to the upper surface of the incineration platform 5, the push rod 62 is linked with an output shaft of the first power output part, the first power output part is arranged outside the furnace body 1, the push head 61 can move back and forth on the incineration platform 5 and push out waste on the incineration platform 5 under the action of the push rod 62 and the power output part, the first power output part can be a hydraulic system, an electric system or a pneumatic system, the push rod 62 is connected to a power output end of the first power output part, and the push head 61 makes linear reciprocating motion under the action of the power output part. It should be noted that although the specific position of the first power output component is not shown in the drawings, the understanding of those skilled in the art on the technical solution is not affected, and the first power output component (such as a hydraulic system, an electric system, etc.) is arranged at a certain position outside the furnace body 1, and is capable of driving the push rod and the push head to make linear motion, which is easy to implement for those skilled in the art, and no creative work is required, so the first power output component is omitted in fig. 2 in the present embodiment.
As shown in fig. 4 and 5, on the basis of the structure given by the above cleaning mechanism, the present embodiment is further designed to design both the pushing head 61 and the pushing rod 62 as hollow structures, a plurality of air holes 63 are arranged on one side of the pushing head 61 away from the pushing rod 62, the air holes 63 are communicated with the output port of the compressed air output device through the passage formed by the hollow structures in the pushing head 61 and the pushing rod 62, specifically, the pushing head 61 is communicated with the hollow part of the pushing rod 62 to form an air passage, the compressed air output by the compressed air output device is ejected through the air holes 63 after passing through the air passage, the compressed air not only can play a certain role of cooling the pushing rod 62 and the pushing head 61, prolonging the service lives of the pushing rod 62 and the pushing head 61, but also the compressed air ejected from the air holes 63 can play a better role of blowing the waste in front of the pushing head 61, so as to achieve the effects of agglomerating, overlapping, compressing and scattering, simultaneously in the moment that the pushing head 61 pushes the waste down from the incineration platform 5, the material raising effect can be played, so that the waste falls on the incineration platform on the next layer more loosely, and the more thorough combustion can be realized on the incineration platform on the next layer more sufficiently and quickly, the combustion time is shortened, and the combustion efficiency is improved.
Because the waste is easy to fall into a relatively concentrated area when falling from the upper layer of the incineration platform to the lower layer of the incineration platform, the waste is very serious in agglomeration and overlapping and is not beneficial to the combustion of the waste, in order to enable the waste on the incineration platform to be combusted more quickly and sufficiently, the flow aiding mechanism 7 is designed in the embodiment, and a specific structure of the flow aiding mechanism 7 is provided, as shown in fig. 3, the flow aiding mechanism 7 specifically comprises a swing rod 71, a swing head 72 and a second power output part (not shown in the figure), the swing rod 71 is linked with an output rotating shaft of the second power output part, the swing head 72 is fixed at the lower end of the swing rod 71, the swing rod 71 and the swing head 72 swing back and forth under the action of the second power output part, the second power output part is arranged outside the furnace body 1, and the influence of high temperature in the furnace body on the second power output part is effectively reduced, the second power output component can be a hydraulic system, certainly can also be an electric system or a pneumatic system, the swinging amplitude and the frequency of the swinging head 72 can be adjusted through the second power output component, and the waste is scattered by the swinging head 72 swinging back and forth, so that the waste can be combusted more sufficiently. It should be noted that, in order to prevent the swing head 72 from interfering with the push head 61, it is conceivable and easy to implement to set the lowest height (bottom to lowest point) of the swing head 72 higher than the upper surface of the push head 61, of course, the design can also be such that when the swinging head 72 and the swinging rod 71 move, the pushing head 61 stops at the position tightly attached to the inner wall of the furnace body, at this time, the pushing head 61 does not influence the movement of the swinging head 72 and the swinging rod 71, once the scattering work of the swinging head 72 and the swinging rod 71 is finished, the swinging head 72 and the swinging rod 71 can stay at a higher point (a position with larger swinging amplitude) to ensure that after the waste combustion lasts for a certain time, when the pushing head 61 pushes the waste down from the incineration platform 5, the swinging head 72 and the swinging rod 71 do not influence the movement of the pushing head 61, therefore, the cleaning mechanism and the flow assisting mechanism cannot interfere with each other, and the push head 61 automatically returns to the position close to the inner wall of the furnace body after pushing.
It should be noted that the first power output part of the cleaning mechanism 6 and the second power output part of the flow assisting mechanism 7 may be different controls of the same hydraulic system/electric system/pneumatic system, or different hydraulic system/electric system/pneumatic system, the cleaning mechanism 6 realizes the reciprocating linear motion under the action of the first power output part, and the flow assisting mechanism 7 realizes the oscillating motion under the rotation action of the second power output part, such power output control and transmission are easy to be realized by those skilled in the art, without any creative work, and therefore, specific positions and connection relationships of the first power output part and the second power output part are not shown in the drawing, which is clear to those skilled in the art.
The existing layered combustion mode usually does not adopt an external thrust mode to realize the layered combustion of wastes, but designs an inclined combustion platform or a combustion platform with an automatic overturning function, and the combustion platform has two problems, namely, the combustion time of each layer is uncontrollable, the time of the wastes staying on the combustion platform cannot be estimated and controlled due to the complex and various types of the wastes, so that the combustion time is uncontrollable, and the wastes are adhered on the combustion platform and are not easy to drop due to the properties of the wastes or the property change generated after the combustion. Above-mentioned problem has been solved well in this application, add the design that pushes away the head through the push rod, the problem that the discarded object layering dropped has been solved well, and can control the burning time of discarded object on burning the platform well, and add the design of pendulum rod through the yaw, can break up the discarded object, make the discarded object more abundant, burn high-efficiently, effectively improve combustion efficiency, shorten the actual measurement of burning time according to a large amount of inventors, the structural scheme of this application design, burning time can shorten more than 30%. In addition, if the push rod and the push head are designed to be hollow and the push head is provided with air holes, the time for fully burning the waste can be shortened by about 10 percent.
This application has not only realized handling simultaneously solid-state, liquid, semi-solid state waste, has realized handling the variety of waste and the promotion of throughput, and simultaneously, the residue after the waste treatment does not directly get into cement kiln decomposing furnace and participates in cement production like traditional mode, but successively cools off, deironing, separation processing, the non-iron slag material that will obtain sends into cement kiln again and participates in cement production to on the basis of accomplishing the waste recycling, guaranteed that the quality of cement is not influenced. In addition, in the waste combustion process, the waste is scattered, the loose waste can provide the sufficiency and efficiency of combustion, the combustion time is shortened, and the efficiency of the whole waste treatment is improved.
As described above, the present invention can be preferably realized.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and the technical essence of the present invention is that within the spirit and principle of the present invention, any simple modification, equivalent replacement, and improvement made to the above embodiments are all within the protection scope of the technical solution of the present invention.

Claims (8)

1. The device for cooperatively treating various wastes in the cement kiln is characterized by comprising a furnace body (1), wherein the top of the furnace body (1) is provided with a feed inlet (2) and an air inlet (3), the bottom of the furnace body is provided with a slag discharge hole (9), a feed air locking device (10) is arranged at the feed inlet (2), and the slag discharge hole (9) is provided with an air locking valve group (16); a plurality of nozzles (4) and a plurality of horizontal incineration platforms (5) are arranged in the furnace body (1), the incineration platforms (5) are distributed in the furnace body (1) in a staggered mode, and the incineration platforms (5) of two adjacent layers are positioned at two opposite sides in the furnace body (1);
the incinerator platform (5) is provided with a cleaning mechanism (6) and a flow assisting mechanism (7), the cleaning mechanism (6) is used for pushing the waste on the incinerator platform (5) out and dropping the waste on the next layer of incinerator platform (5), and the flow assisting mechanism (7) is used for scattering the waste on the incinerator platform (5);
still include cement kiln dore furnace (15), the lower part of furnace body (1) is equipped with exhanst gas outlet (8), exhanst gas outlet (8) and the flue gas receiving opening intercommunication of cement kiln dore furnace (15), the tertiary air export of cement kiln dore furnace (15) and air intake (3) intercommunication of furnace body (1).
2. The device for the cement kiln to cooperatively dispose of the multiple wastes according to claim 1, further comprising a cooler (11), an iron remover (12) and a separation bin (13), wherein a feeding port of the cooler (11) is communicated with a slag discharging port (9), a feeding port of the iron remover (12) is communicated with a discharging port of the cooler (11), the iron remover (12) comprises a slag outlet and a pure iron outlet, the separation bin (13) comprises a slag bin and a pure iron bin, the slag bin is communicated with the slag outlet of the iron remover (12), and the pure iron bin is communicated with the pure iron outlet of the iron remover (12).
3. The device for the cement kiln to cooperatively dispose multiple wastes according to claim 2, wherein the cooler (11) comprises a cooling cavity (111), the cooling cavity is provided with a hot material inlet (112), a cooling material outlet (113), an air inlet (114) and an air outlet (115), the hot material inlet (112) is communicated with a slag discharge port of the furnace body (1) to realize the entry of hot slag, the cooling material outlet (113) is communicated with a feed port of the iron remover (12) to output the cooled slag, the air inlet (114) is communicated with an output air port of an external ventilation device, and the air outlet (115) is communicated with a smoke receiving port of the cement kiln decomposing furnace (15).
4. The device for the cooperative disposal of the multiple wastes in the cement kiln according to the claim 1, wherein the furnace body (1) corresponding to the incineration platform (5) is provided with an observation and inspection window (18) convenient for observing the combustion condition and the post maintenance of the wastes on the incineration platform (5), and the furnace body (1) is further provided with a plurality of high temperature cameras.
5. The device for cement kiln cooperative disposal of a plurality of wastes according to claim 1, further comprising an air cannon (14), wherein the air cannon (14) is provided at a lower portion of the furnace body (1).
6. The device for the cooperative disposal of the wastes in the cement kiln according to the claim 1, wherein the cleaning mechanism (6) comprises a push head (61), a push rod (62) and a first power output component, the push head (61) is attached to the upper surface of the incineration platform (5), the push rod (62) is linked with the output shaft of the first power output component, the power output component is arranged outside the furnace body (1), and the push head (61) can move back and forth on the incineration platform (5) under the action of the push rod (62) and the first power output component and push out the wastes on the incineration platform (5).
7. The device for the cooperative disposal of the wastes in the cement kiln according to the claim 6, wherein the pushing head (61) and the pushing rod (62) are both hollow structures, a plurality of air holes (63) are formed in one side of the pushing head (61) far away from the pushing rod (62), and the air holes (63) are communicated with the output port of the compressed air output device through a channel formed by the hollow structures in the pushing head (61) and the pushing rod (62).
8. The device for the cement kiln to cooperatively dispose a plurality of wastes according to claim 6 or 7, wherein the flow assisting mechanism (7) comprises a swing rod (71), a swing head (72) and a second power output component, the swing rod (71) is linked with an output rotating shaft of the second power output component, the swing head (72) is fixed at the lower end of the swing rod (71), and the swing rod (71) and the swing head (72) swing back and forth under the action of the second power output component.
CN201921693002.8U 2019-10-11 2019-10-11 Device for cooperatively treating various wastes in cement kiln Active CN210740407U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110566971A (en) * 2019-10-11 2019-12-13 成都铭炬环保工程技术有限公司 Device and method for cooperatively treating various wastes in cement kiln
CN114413268A (en) * 2021-12-14 2022-04-29 北京建筑材料科学研究总院有限公司 Vertical incinerator, hazardous waste treatment system and operation method of vertical incinerator

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110566971A (en) * 2019-10-11 2019-12-13 成都铭炬环保工程技术有限公司 Device and method for cooperatively treating various wastes in cement kiln
CN110566971B (en) * 2019-10-11 2024-04-05 成都铭炬环保工程技术有限公司 Device and method for cooperatively disposing various wastes in cement kiln
CN114413268A (en) * 2021-12-14 2022-04-29 北京建筑材料科学研究总院有限公司 Vertical incinerator, hazardous waste treatment system and operation method of vertical incinerator
CN114413268B (en) * 2021-12-14 2023-09-01 北京建筑材料科学研究总院有限公司 Vertical incinerator, hazardous waste treatment system and operation method of vertical incinerator

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