CN210711915U - Universal intelligent metal wire mesh loom for hanging beam and warp beam - Google Patents
Universal intelligent metal wire mesh loom for hanging beam and warp beam Download PDFInfo
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- CN210711915U CN210711915U CN201921632243.1U CN201921632243U CN210711915U CN 210711915 U CN210711915 U CN 210711915U CN 201921632243 U CN201921632243 U CN 201921632243U CN 210711915 U CN210711915 U CN 210711915U
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Abstract
The utility model discloses a general intelligent woven wire loom of peg and warp beam belongs to woven wire mesh field, has solved the problem that traditional woven wire loom can not adapt to automation, intelligent demand that develop day by day, and its technical essential is: comprises a beam mode, a bobbin creel mode and an electric control system for switching the two modes; a main interface of a touch screen of the electric control system is provided with a warp beam mode and bobbin creel mode switching button, a working mode is manually selected and determined, the bobbin creel mode and the warp beam mode are integrated on one device through the combination of a mechanical structure and an intelligent control system, and the switching between the two modes can be realized through simple adjustment; the switching of the working modes is realized, and meanwhile, the functions of real-time statistics of production data, grid-connected network interconnection, fault self-diagnosis, information query, automatic alignment and general adaptability of different structural devices are realized. So as to meet the requirements of modern intelligent factories.
Description
Technical Field
The utility model relates to a woven wire mesh field specifically is a general intelligent wire mesh loom of peg and warp beam is related to.
Background
In the traditional metal wire mesh loom, the let-off dies are fixed and can not be switched by adopting a bobbin creel form or a warp beam form. The two modes have application places respectively, and the bobbin creel is suitable for single product and mass production, and can be used for realizing infinite weaving at one time. But the model change is inconvenient, thousands of yarn shafts are required to be changed at the same time for one-time model change, and the time and labor are seriously consumed. The warp beam mode is suitable for weaving products with various specifications in small batches, and can be suitable for weaving products with any specification through adjustment of a warping process. But it is limited by the warp beam specification and cannot be continuously woven indefinitely. If the requirements of large-batch long-size products exist, the requirements cannot be met. The two weaving modes have respective advantages and disadvantages, are limited by the structure and the control system and cannot be used universally. If the factory order changes, the equipment limit causes great loss.
In summary, if the creel mode and the warp beam mode can be combined together and can be switched by simple mechanism adjustment, one device can simultaneously meet two requirements of large-batch continuous weaving and small-batch product weaving, thereby greatly saving the equipment investment of a factory and improving the production efficiency.
In addition, most of traditional wire mesh looms are old mechanical structures, the requirements of production and market cannot be met gradually in the aspects of control precision and intellectualization, some numerical control modified equipment in recent years only realize basic weaving functions, the requirements of intellectualization cannot be met, and the requirements of productivity statistics, network interconnection, automatic opening alignment, universality adaptation of mechanical structures, fault self-diagnosis, equipment information sharing and the like are not involved in hunting, and the requirements of automation and intellectualization which are developed gradually cannot be met. There is a need for a full function wire mesh loom control system to meet the requirements of intelligent factory construction.
SUMMERY OF THE UTILITY MODEL
The utility model provides a not enough to prior art exists, the utility model discloses an aim at provides a general intelligent wire mesh loom of peg and warp beam combines through mechanical structure and intelligent control system, realizes bobbin cradle mode and warp beam mode and concentrates on an equipment, through simple adjustment, can realize switching between two kinds of modes to adapt to different order demands, with the problem in solving above-mentioned background art.
Therefore, an intelligent control system is developed, and the general adaptability functions of real-time statistics of production data, grid-connected network interconnection, fault self-diagnosis, information query, automatic alignment and different-structure equipment are realized while the working mode is switched. So as to meet the requirements of modern intelligent factories.
In order to achieve the above object, the utility model provides a following technical scheme:
a hanging beam and warp beam universal intelligent metal wire mesh loom comprises a warp beam mode, a bobbin creel mode and an electric control system for switching the two modes;
the warp beam mode let-off mechanism under the warp beam mode comprises the following parts: the warp beam, the warp beam tension auxiliary shaft, the sensor tension shaft, the tension sensor adjusting bracket and the warp beam transmission gear, wherein in a warp beam mode, warp yarns on the warp beam sequentially pass through the beam tension auxiliary shaft and the sensor tension shaft and are led into the system;
the bobbin creel mode let-off mechanism under the bobbin creel mode consists of the following parts: the device comprises an upper pressing shaft adjusting bracket, an upper pressing rubber roller, a main transmission rubber shaft, a side pressing rubber shaft, a yarn collecting frame, a bobbin cradle, a side pressing rubber roller adjusting mechanism, a let-off speed reducer and a curling speed reducer, wherein in the bobbin cradle mode, warp yarns sequentially pass through the bobbin cradle, the yarn collecting frame, the upper pressing rubber roller, the main transmission rubber roller, the side pressing rubber roller adjusting mechanism and a sensor tension shaft;
and a main interface of a touch screen of the electric control system is provided with a warp beam mode and bobbin creel mode switching button, and the determined working mode is manually selected.
As a further scheme of the utility model, install warp beam drive gear on the warp beam, install tension sensor on the sensor tension shaft, tension sensor installs on tension sensor adjustment support.
As a further scheme of the utility model, go up the moulding-roller and install on last beam adjustment support, side pressure rubber roll guiding mechanism installs at the side pressure epaxially.
As a further scheme of the utility model, PLC is connected to the touch-sensitive screen, PLC is connected with the main shaft encoder, PLC passes through control bus connection owner and passes the controller, curls the controller and send the controller through.
As a further scheme of the utility model, main shaft inverter motor is connected to the biography controller, the servo motor that curls is connected to the controller that curls, send the controller to connect and send through servo motor, the controller that mainly passes through, curls the controller and send through the controller and pass through control bus connection tension transmitter, and two tension sensor are connected to tension transmitter, and two tension sensor are tension sensor I and tension sensor II respectively.
As a further scheme of the utility model, the side pressure is glued the axle and is installed in the frame, install the let-off speed reducer in the frame and curl the speed reducer.
As a further scheme of the utility model, the epaxial main drive that installs of main drive rubber shaft gear is glued in the main drive, and the gear engagement of main drive rubber shaft connects the let-off drive gear, and the let-off drive gear is installed on the motor shaft of let-off speed reducer.
As a further scheme of the utility model, let-off speed reducer connects the let-off servo motor of controller connection of letting off in the electrical system, curls the controller connection of curling servo motor among the electrical system is connected to the speed reducer that curls.
To sum up, compared with the prior art, the embodiment of the utility model has the following beneficial effects:
the utility model has reasonable design, comprehensive functions, and can realize the generalization, intellectualization and digitization of equipment, greatly improve the product quality, the production efficiency and the application range, and bring about the great increase of profit; the bobbin creel mode and the warp beam mode are integrated on one device through the combination of a mechanical structure and an intelligent control system, and the switching between the two modes can be realized through simple adjustment; the switching of the working modes is realized, and meanwhile, the functions of real-time statistics of production data, grid-connected network interconnection, fault self-diagnosis, information query, automatic alignment and general adaptability of different structural devices are realized. So as to meet the requirements of modern intelligent factories.
To illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
Fig. 1 is a schematic structural view of a let-off mechanism in a warp beam mode according to an embodiment of the present invention.
Fig. 2 is a schematic structural view of a let-off mechanism in a creel mode in an embodiment of the present invention.
Fig. 3 is a schematic structural view of the main transmission rubber shaft gear connected with the let-off transmission gear in the embodiment of the utility model.
Fig. 4 is a schematic structural diagram of an electric control system in an embodiment of the present invention.
Reference numerals: 1-warp beam, 2-warp beam tension auxiliary shaft, 3-sensor tension shaft, 4-tension sensor, 5-tension sensor adjusting bracket, 6-upper pressure shaft adjusting bracket, 7-upper pressure rubber roller, 8-main transmission rubber shaft, 9-side pressure rubber shaft, 10-wire collecting rack, 11-bobbin rack, 12-let-off transmission gear, 13-main transmission rubber shaft gear, 14-side pressure rubber roller adjusting mechanism, 15-let-off speed reducer, 16-curling speed reducer, 17-warp beam transmission gear, 18-touch screen, 19-PLC, 20-main transmission controller, 21-curling controller, 22-let-off controller, 23-tension transmitter, 24-tension sensor I, 25-tension sensor II, 26-control bus, 27-main shaft variable frequency motor, 28-curling servo motor, 29-let-off servo motor and 30-main shaft encoder.
Detailed Description
The technical solution of the present invention will be further explained with reference to the accompanying drawings and specific embodiments.
Example 1
Referring to fig. 1 to 4, a universal intelligent wire mesh loom for hanging beam and warp beam comprises a warp beam mode, a bobbin creel mode and an electric control system for switching the two modes;
referring to fig. 1, the beam mode let-off mechanism in the beam mode comprises the following parts: warp beam 1, warp beam tension auxiliary shaft 2, sensor tension shaft 3, tension sensor 4, tension sensor adjusting bracket 5 and warp beam transmission gear 17, wherein warp yarns on the warp beam 1 are led into the system through the beam tension auxiliary shaft 2 and the sensor tension shaft 3 in sequence, and the warp beam transmission gear 17 is mounted on the warp beam 1 and is used for being meshed with a gear on a motor shaft of a driving motor so as to drive the warp beam 1 to rotate; the sensor tension shaft 3 is provided with a tension sensor 4, the tension sensor 4 is arranged on a tension sensor adjusting bracket 5, and the tension sensor 4 is used for detecting tension when warp yarns are led in.
When a warp beam mode needs to be used, firstly, the warp beam mode is switched to the electric control system, the system can automatically adapt to and set the algorithm and the inherent parameters in the warp beam mode, and only the specification data of the weaving needs to be manually input; then the warp beam 1 is directly placed on the device, and the device is characterized in that the warp beam transmission gear 17 and the main transmission rubber shaft gear 13 matched with the main transmission rubber shaft 8 in the bobbin creel mode have the same specification and can be used universally. The warp is led into the system through a warp beam 1, a warp beam tension auxiliary shaft 2 and a sensor tension shaft 3.
In addition, the main characteristics of the beam mode are as follows: along with weaving, warp beam 1 diameter can constantly diminish, the same angle of motor, and the let-off volume can reduce gradually, and tension can crescent, and this just needs, electrical system weaves data according to the tension collection value and carries out real-time operation to warp beam 1 diameter, through the let-off volume of operation result control warp beam 1, reaches the invariable purpose of tension.
Referring to fig. 2 to 3, the creel mode let-off mechanism in the creel mode is composed of the following parts: the warp yarn passes through the bobbin creel 11, the yarn collecting frame 10, the upper sizing roller 7, the main transmission sizing roller adjusting mechanism 14, the let-off speed reducer 15 and the curling speed reducer 16 in sequence, the let-off amount is driven by the rotation of the main transmission sizing roller 8, wherein the upper sizing roller 7 is arranged on the upper sizing roller adjusting bracket 6, and the side pressing sizing roller adjusting mechanism 14 is arranged on the side pressing sizing roller 9.
When the bobbin creel mode is used, like the warp beam mode, the electronic control system is firstly switched to the bobbin creel mode, the inherent data parameters of the bobbin creel mode can be automatically set by the system, and only the specification data of the weaving is required to be input. In the bobbin creel mode, the warp beam 1 is replaced by the main transmission rubber shaft 8, transmission gears (a warp beam transmission gear 17 and a main transmission rubber shaft gear 13) of the warp beam 1 and the main transmission rubber shaft 8 are identical in size and can be exchanged, and meanwhile, the upper pressure rubber roller 7 and the side pressure rubber shaft 9 are installed to ensure that warp yarns are tightly attached to the main transmission rubber shaft 8.
The warp yarn path at this time is: bobbin creel 11 → filament collecting frame 10 → upper rubber-covered roller 7 → main transmission rubber-covered roller 8 → side rubber-covered roller adjusting mechanism 14 → sensor tension shaft 3 leading-in system. In this mode, the let-off amount is driven by the rotation of the main transmission rubber roller 8, the diameter of the let-off amount is unchanged, and the system can achieve the purpose of constant tension by adjusting the tension value and controlling the rotating speed of the system.
Referring to fig. 4, the electronic control system includes:
the device comprises a touch screen 18, a PLC19, a master controller 20, a crimping controller 21, a warp feeding controller 22, a tension transmitter 23, a tension sensor I24, a tension sensor II 25, a control bus 26, a spindle variable frequency motor 27, a crimping servo motor 28, a warp feeding servo motor 29 and a spindle encoder 30.
The touch screen 18 is connected with a PLC19, the PLC19 is connected with a spindle encoder 30, the PLC19 is connected with a master controller 20, a curling controller 21 and a warp feeding controller 22 through a control bus 26, during operation, the spindle angle is read in real time through the spindle encoder 30, and the curling controller 21 and the warp feeding controller 22 run synchronously along with the operation of the spindle encoder 30; the main transmission controller 20 is connected with a main shaft variable frequency motor 27, the curling controller 21 is connected with a curling servo motor 28, the warp feeding controller 22 is connected with a warp feeding servo motor 29, the main transmission controller 20, the curling controller 21 and the warp feeding controller 22 are connected with a tension transmitter 23 through a control bus 26, the tension transmitter 23 is connected with two tension sensors, and the two tension sensors are respectively a tension sensor I24 and a tension sensor II 25.
The electric control system is characterized in that:
① the main interface of the touch screen 18 has a switch button for the mode of beam mode and creel mode, before working, the working mode is determined by manual selection, and the specification data of the product is input, the PLC19 of the electric control system, the internal program of which can adapt to the operation mode and the specification of the product, and the internal parameter is preset according to the corresponding technology.
② the electric control system adopts two tension sensors, tension sensors I24 and II 25 simultaneously collect tension to ensure the uniformity of collected tension, and the inclination design of the tension shaft 3 and the tension sensor adjusting bracket 5 makes the stress direction of the tension sensors consistent with the tension direction of the net surface, thus ensuring the truth of measured tension.
③ the control system of the traditional loom can only realize the normal knitting movement of the product, when the net surface is in problem, when it needs to be repaired, the net surface needs to move reversely, and it is ensured that the reverse movement distance and the main shaft movement angle do not affect the mesh size, at this time, the curling and the let-off move with the main shaft, the traditional method needs to manually adjust the curling and let-off distance to achieve the synchronization purpose, and the utility model discloses in, read the main shaft angle in real time through the main shaft encoder 30, and the curling controller 21 and the let-off controller 22 system run synchronously with the main shaft encoder 30, the main shaft runs forward, the curling and the let-off run forward, otherwise, the synchronous reverse run, ensure the curling and let-off position are synchronous with the main shaft constantly.
④ the electric control system has automatic capacity statistics and recording function, and can record the real-time capacity according to the number of the shift and personnel, and reserve a communication interface to realize network communication.
⑤ has the function of self-diagnosing common faults, and the running state of each functional unit is monitored at any time, when some part has faults, the system can alarm to stop and record the alarm confidence in the historical record, so as to analyze and count the fault information.
⑥ information sharing, inside the touch screen 18, product network disease processing information base, safe operation rules, maintenance manual, etc., for the operator to inquire and execute, and meanwhile, maintenance time monitoring is provided, according to the set processing capacity, the judgment is carried out, when the output reaches the set value, the equipment maintenance is forced.
⑦, the basic parameters of the machine can be modified to adapt to different specifications of mechanical equipment, and the universality of the program is realized.
⑧ user permission setting, adjusting corresponding functions and parameters according to different requirements, setting three-level permission to control the use of the system, preventing misoperation and disordered operation, and enhancing the management of the device.
Example 2
Referring to fig. 1 to 4, a universal intelligent wire mesh loom for hanging beam and warp beam comprises a warp beam mode, a bobbin creel mode and an electric control system for switching the two modes;
the bobbin creel mode let-off mechanism in the bobbin creel mode comprises an upper pressure shaft adjusting support 6, an upper pressure rubber roll 7, a main transmission rubber shaft 8, a side pressure rubber shaft 9, a wire collecting frame 10, a bobbin creel 11, a side pressure rubber roll adjusting mechanism 14, a let-off speed reducer 15 and a curling speed reducer 16, wherein the side pressure rubber shaft 9 is installed on a rack, and the let-off speed reducer 15 and the curling speed reducer 16 are installed on the rack. The main transmission rubber shaft 8 is provided with a main transmission rubber shaft gear 13, the main transmission rubber shaft gear 13 is meshed with the let-off transmission gear 12, the let-off transmission gear 12 is arranged on a motor shaft of the let-off speed reducer 15, and the main transmission rubber shaft 8 is driven to rotate by the let-off transmission gear 12.
In the embodiment of the utility model provides an in, let-off speed reducer 15 is connected and is sent the warp controller 22 to connect and send out through servo motor 29 in the electrical system, curls speed reducer 16 and connects curl controller 21 and connect and curl servo motor 28 in the electrical system, the utility model discloses the all the other structures of embodiment are the same with the structure in embodiment 1.
The utility model discloses profitable effect is: the utility model relates to a rationally, the function is comprehensive, realize the universalization, intellectuality, the digitization of equipment, product quality, production efficiency, range of application improve by a wide margin, can bring increasing by a wide margin of profit.
The technical principle of the present invention has been described above with reference to specific embodiments, which are merely preferred embodiments of the present invention. The utility model discloses a scope of protection not only limits in above-mentioned embodiment, and the all belongings the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. Those skilled in the art will appreciate that other embodiments of the invention can be devised which do not require inventive effort and which fall within the scope of the present invention.
Claims (8)
1. A hanging beam and warp beam universal intelligent metal wire mesh loom comprises a warp beam mode, a bobbin creel mode and an electric control system for switching the two modes; it is characterized in that the preparation method is characterized in that,
the warp beam mode let-off mechanism under the warp beam mode comprises the following parts: the warp beam tension adjusting device comprises a warp beam (1), a warp beam tension auxiliary shaft (2), a sensor tension shaft (3), a tension sensor (4), a tension sensor adjusting bracket (5) and a warp beam transmission gear (17), wherein in a warp beam mode, warp yarns on the warp beam (1) sequentially pass through the beam tension auxiliary shaft (2) and the sensor tension shaft (3) and are led into a system;
the bobbin creel mode let-off mechanism under the bobbin creel mode consists of the following parts: the device comprises an upper pressure shaft adjusting support (6), an upper pressure roller (7), a main transmission rubber shaft (8), a side pressure rubber shaft (9), a yarn collecting frame (10), a bobbin cradle (11), a side pressure rubber roller adjusting mechanism (14), a let-off speed reducer (15) and a curling speed reducer (16), wherein in the bobbin cradle mode, warp yarns sequentially pass through the bobbin cradle (11), the yarn collecting frame (10), the upper pressure roller (7), the main transmission rubber roller, the side pressure rubber roller adjusting mechanism (14) and a sensor tension shaft (3);
a main interface of a touch screen (18) of the electric control system is provided with a warp beam mode and bobbin creel mode switching button, and the working mode is manually selected and determined.
2. The universal intelligent wire mesh loom of hanging beam and warp beam according to claim 1, characterized in that the warp beam (1) is equipped with a warp beam transmission gear (17), the sensor tension shaft (3) is equipped with a tension sensor (4), and the tension sensor (4) is installed on a tension sensor adjusting bracket (5).
3. The universal intelligent wire mesh loom for hanging beams and warp beams as claimed in claim 2, wherein the upper pressure roller (7) is mounted on the upper pressure shaft adjusting bracket (6), and the side pressure roller adjusting mechanism (14) is mounted on the side pressure roller (9).
4. The universal intelligent wire mesh loom for hanging beams and warp beams as claimed in claim 3, wherein the touch screen (18) is connected with a PLC (19), the PLC (19) is connected with a main shaft encoder (30), and the PLC (19) is connected with a main transmission controller (20), a curling controller (21) and a warp feeding controller (22) through a control bus (26).
5. The universal intelligent wire mesh loom of hanging beam and warp beam according to claim 4, characterized in that the master controller (20) is connected with a main shaft variable frequency motor (27), the crimp controller (21) is connected with a crimp servo motor (28), the warp feeding controller (22) is connected with a warp feeding servo motor (29), the master controller (20), the crimp controller (21) and the warp feeding controller (22) are connected with a tension transmitter (23) through a control bus (26), the tension transmitter (23) is connected with two tension sensors, and the two tension sensors are respectively a tension sensor I (24) and a tension sensor II (25).
6. The universal intelligent wire mesh loom of hanging beam and warp beam as claimed in claim 5, wherein the side glue pressing shaft (9) is mounted on a frame, and a let-off speed reducer (15) and a crimp speed reducer (16) are mounted on the frame.
7. The universal intelligent wire mesh loom for hanging beams and warp beams as claimed in claim 6, wherein the main transmission rubber shaft (8) is provided with a main transmission rubber shaft gear (13), the main transmission rubber shaft gear (13) is engaged with the let-off transmission gear (12), and the let-off transmission gear (12) is arranged on a motor shaft of the let-off speed reducer (15).
8. The universal intelligent wire mesh loom of hanging beam and warp beam according to claim 7, characterized in that the let-off reducer (15) is connected with the let-off controller (22) in the electric control system and connected with the let-off servo motor (29), and the crimp reducer (16) is connected with the crimp controller (21) in the electric control system and connected with the crimp servo motor (28).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921632243.1U CN210711915U (en) | 2019-09-28 | 2019-09-28 | Universal intelligent metal wire mesh loom for hanging beam and warp beam |
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| CN201921632243.1U CN210711915U (en) | 2019-09-28 | 2019-09-28 | Universal intelligent metal wire mesh loom for hanging beam and warp beam |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112575433A (en) * | 2019-09-28 | 2021-03-30 | 英凯模金属网有限公司 | Universal intelligent metal wire mesh loom for hanging beam and warp beam |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112575433A (en) * | 2019-09-28 | 2021-03-30 | 英凯模金属网有限公司 | Universal intelligent metal wire mesh loom for hanging beam and warp beam |
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