CN210701339U - Automatic insulator detection and cleaning device - Google Patents
Automatic insulator detection and cleaning device Download PDFInfo
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- CN210701339U CN210701339U CN201921381899.0U CN201921381899U CN210701339U CN 210701339 U CN210701339 U CN 210701339U CN 201921381899 U CN201921381899 U CN 201921381899U CN 210701339 U CN210701339 U CN 210701339U
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Abstract
The utility model discloses an insulator automated inspection cleaning device, including the cleaning device who is used for cleaning the insulator, cleaning device sets firmly on the arm that has detection cloud platform and control module, cleaning device including set firmly the mount pad on the arm, set firmly the external rotor electric machine on the mount pad and set firmly a plurality of brush heads on the external rotor electric machine, be equipped with an external rotor electric machine on the mount pad at least. The utility model discloses degree of automation is high, and is safe swift, labour saving and time saving, the function is abundant, and is convenient high-efficient, and required motor power is little, and the vibrations of production are little, are applicable to all insulator cleaning devices.
Description
Technical Field
The utility model belongs to electric railway cleans the field, relates to an insulator cleaning device, specifically speaking is an insulator automated inspection cleaning device.
Background
Insulators on the electrified railway are devices for insulating and suspending wires of a high-voltage alternating-current or direct-current transmission line, and the insulators are exposed in the outdoor environment for a long time and can accumulate excessive dirt, the dirt can cause a pollution flashover accident of a power supply line, the operation safety of the electrified railway is seriously affected, and therefore the insulators need to be cleaned regularly to prevent safety accidents caused by excessive dirt accumulated on the insulators.
In the prior art, the insulator is mostly cleaned manually, or an operator climbs a telegraph pole, or a heavy semi-automatic cleaning device is lifted to clean the insulator, the two modes have very low efficiency, time and labor are wasted, and certain threats are brought to the safety of the operator; simultaneously, semi-automatic cleaning device drives brush head work for the output shaft of motor, because the insulator is longer, consequently, the motor is through setting up longer output shaft, reduces the number of times of cleaning in-process brush head back and forth movement, or fixes the brush head through installing other devices on the motor shaft, but required motor power is great like this, can increase semi-automatic cleaning device's weight, and the motor output shaft sets up longer, vibrations increase, can make the focus unstable, is unfavorable for cleaning.
SUMMERY OF THE UTILITY MODEL
For solving exist among the prior art more than not enough, the utility model aims at providing an insulator automated inspection cleaning device to reach and clean the automation, need not with the help of the fixed brush head of other devices, the little purpose of required motor power.
In order to achieve the above object, the utility model adopts the following technical scheme: the utility model provides an insulator automated inspection cleaning device, is including the cleaning device who is used for wasing the insulator, cleaning device sets firmly on the arm that has detection cloud platform and control module, cleaning device is including setting firmly mount pad on the arm, the external rotor electric machine who sets firmly on the mount pad and set firmly a plurality of brush heads on the external rotor electric machine, be equipped with an external rotor electric machine on the mount pad at least.
As to the utility model limit: the mechanical arm is fixedly arranged on the operation vehicle, a sliding rail used for adjusting the position of the mechanical arm is arranged on the operation vehicle, and the mechanical arm is arranged on the sliding rail in a sliding mode.
As a further limitation to the present invention: the end of arm is equipped with the high definition digtal camera that has machine vision detection automatic positioning function based on detecting cloud platform control.
As to the utility model discloses a further limit again: the mechanical arm is a mechanical arm with six degrees of freedom, and the cleaning device is fixedly arranged at the tail end of the mechanical arm.
As a further limitation to the present invention: the mounting seat comprises a semicircular annular support used for mounting the outer rotor motor and a connecting block fixedly arranged on the semicircular annular support and used for being connected with the mechanical arm.
As to the utility model discloses a limit: and three outer rotor motors which are uniformly distributed are fixedly arranged on the semicircular annular bracket.
As another limitation to the present invention: the brush head comprises any one structure of a brush strip, brush hair and a brush ball.
As to the utility model discloses a further limited: the brush head is fixedly arranged on the elastic leather sheath.
Since the technical scheme is used, compared with the prior art, the utility model, the beneficial effect who gains lies in:
(1) the device for cleaning the insulator is fixed on the mechanical arm, the cleaning device is driven by the mechanical arm, manual climbing or lifting of the heavy cleaning device for cleaning is not needed, labor and time are saved, and the safety of operators is guaranteed;
(2) the utility model fixes the brush head on the external rotor motor through the elastic leather sheath, thereby saving a motor shaft to drive the brush head fixing device, reducing the power of the needed motor and the vibration;
(3) the utility model discloses a support for fixing external rotor electric machine is semicircle annular, three external rotor electric machine have evenly been distributed on the semicircle annular support, when external rotor electric machine drove the brush head and cleans, can thoroughly clean the left half of insulator, because the arm is equipped with six degrees of freedom again, after the left half of insulator was cleaned, control module made the arm rotate an angle, reach the right half of insulator, clean the right half of insulator, the arm only need drive external rotor electric machine along the insulator motion one round trip, just can clean the insulator whole clean, convenient and high-efficient;
(4) the mechanical arm of the utility model is provided with the high-definition camera with the automatic positioning function for machine vision detection, so that the position of the insulator can be accurately detected, the insulator can be automatically cleaned, and meanwhile, whether the circuit is worn or not and whether the bolt is loosened or not can be detected, the detection function of the mechanical arm on a power supply line is increased, the mechanical arm has rich functions and high automation degree;
(5) the utility model discloses on fixing the operation car with the arm, through the removal of operation car, the position of ability quick adjustment arm, and be equipped with the slide rail that is used for adjusting the arm position on the operation car, when the arm is less apart from the position of insulator, only need make the arm along the slide rail motion, alright more accurate be close to the insulator, need not to readjust the position of operation car, saved the time.
To sum up, the utility model discloses degree of automation is high, labour saving and time saving, and the function is abundant, and is convenient high-efficient, and required motor power is little, and the vibrations of production are little, are applicable to all insulator cleaning devices.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic front view of embodiment 1 of the present invention;
FIG. 2 is a left side view of the structure of FIG. 1;
FIG. 3 is an enlarged view of part A of FIG. 2;
fig. 4 is a schematic view of the installation of the outer rotor motor 32 and the elastic leather sheath 5;
fig. 5 is a schematic structural view of embodiment 2.
In the figure: the cleaning device comprises a working vehicle 1, a mechanical arm 2, a cleaning device 3, a mounting seat 31, a semicircular annular support 311, a connecting block 312, an outer rotor motor 32, a brush head 33, a sliding rail 4, an elastic leather sheath 5, an insulator 6 and a high-definition camera 7.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the automatic insulator inspection and cleaning device described herein is a preferred embodiment, and is only used for illustrating and explaining the present invention, and does not constitute a limitation to the present invention.
Embodiment 1 automatic insulator detection and cleaning device
In the embodiment, as shown in fig. 1 to 4, an insulator automatic detection cleaning device includes a cleaning device 3 for cleaning an insulator 6, the cleaning device 3 is fixedly arranged on a wrist joint at the end of a mechanical arm 2 with a detection pan/tilt and a control module, the mechanical arm 2 is a mechanical arm 2 with six degrees of freedom, and can be adjusted in all directions, the mechanical arm 2 is fixedly arranged at the top of a working vehicle 1, the working vehicle 1 is a vehicle in the prior art for carrying the mechanical arm 2, the working vehicle 1 moves the mechanical arm 2 to a position closer to the insulator 6, the insulator 6 is usually fixed to be higher, the length of the mechanical arm 2 cannot reach the height of the insulator 6, and is fixed to the working vehicle 1, so that the position of the mechanical arm 2 can be conveniently adjusted, the height of the mechanical arm 2 can be increased, meanwhile, a slide rail 4 for adjusting the position of the mechanical arm 2 is arranged on the working vehicle 1, when the operation vehicle 1 is placed to a position close to the insulator 6 but not enough to enable the mechanical arm 2 to reach the position of the insulator 6, the mechanical arm 2 can move along the slide rail 4 on the operation vehicle 1, and fine adjustment of the position of the mechanical arm 2 is achieved; the sliding rail 4 adopts a structure of an optical axis linear rail and a sliding block bearing, and the mechanical arm 2 is fixed on the sliding block bearing through bolts and runs along the linear rail; the arm end of this embodiment is equipped with the high definition digtal camera 7 that has machine vision detection automatic positioning function based on detecting cloud platform control, and high definition digtal camera 7 that has machine vision detection automatic positioning function can accurately pinpoint the position of insulator 6, cleans insulator 6 automatically, and simultaneously, because the high definition digtal camera 7 pixel that has machine vision detection automatic positioning function is high, and the rate of accuracy is high, can also detect whether the circuit is worn and torn, and whether the bolt is not hard up, and the function is abundant.
The cleaning device 3 comprises a mounting seat 31 fixedly arranged on the mechanical arm 2, an outer rotor motor 32 fixedly arranged on the mounting seat 31 and a plurality of brush heads 33 fixedly arranged on the outer rotor motor 32, the mounting seat 31 comprises a semicircular annular support 311 used for mounting the outer rotor motor 32 and a connecting block 312 fixedly arranged on the semicircular annular support 311 and used for being connected with the mechanical arm 2, the semicircular annular support 311 and the connecting block 312 are integrally formed, three threaded holes matched with the tail end of the mechanical arm 2 are formed in the connecting block 312, the connecting block 312 and the mechanical arm 2 are fixed through bolts, the semicircular annular support 311 is fixedly provided with three outer rotor motors 32 which are uniformly distributed, three mounting holes matched with the shafts of the outer rotor motors 32 are formed in the semicircular annular support 311, the shafts of the outer rotor motors 32 penetrate through the mounting holes and are fixed with the semicircular annular support through nuts, the outer rotor motor 32 is sleeved with the elastic leather sheath 5, the brush head 33 is fixedly arranged on the elastic leather sheath 5, the elastic leather sheath 5 has elasticity and can be sleeved on the outer rotor motor 32, and the elastic leather sheath 5 is clamped in the middle of the outer rotor motor 32 through the protruding edges at the two ends of the outer rotor motor 32, so that fixation is realized.
The brush head 33 comprises any one of a cloth strip, brush hair and a brush ball, when the brush strip is driven to rotate by the outer rotor motor 32 arranged on the semicircular bracket 311, the outer rotor motor 32 can be completely matched with the left half part or the right half part of the insulator 6, and the left half part or the right half part of the insulator 6 can be cleaned by the outer rotor motor 32 driving the brush head 33; when the brush head 33 of the embodiment adopts the cloth strip, the elastic leather sheath 5 is provided with a plurality of holes, the cloth strip penetrates through two different holes, and two ends of the cloth strip are exposed outside the elastic leather sheath 5 to realize fixation; when bristles or brush strips are used in this embodiment, the bristles or brush balls may be fixed to the elastic leather sheath 5 by binding strings.
As shown in fig. 5, the structure of this embodiment is substantially similar to that of embodiment 1, except that two outer rotor motors 32 are fixedly disposed on the semi-circular support 311, and the outer rotor motors 32 are fixedly disposed at two ends of the semi-circular support 311.
When the working vehicle 1 is used, the mechanical arm 2 is moved to a position close to the insulator 6 by the working vehicle 1, when the mechanical arm 2 needs to be finely adjusted to reach the position of the insulator 6, an operator can control the mechanical arm 2 to move to a corresponding position along the slide rail 4 on the working vehicle 1, then the mechanical arm 2 finds the position of the insulator 6 through the high-definition camera 7, the insulator 6 is cleaned, because the insulator 6 is longer, the mechanical arm 2 firstly cleans from the top to the bottom along the left half part of the insulator 6 through a set program, after the cleaning of the left half part is finished, the mechanical arm 2 converts the angle of the cleaning device 3, so that the cleaning device 3 is positioned on the right half part of the insulator 6, and clean, above-mentioned process only needs arm 2 to drive cleaning device 3 and makes a round trip to clean once along insulator 6 can clean insulator 6 totally, and is efficient, and degree of automation is high.
Claims (8)
1. The utility model provides an insulator automated inspection cleaning device, is including the cleaning device who is used for wasing the insulator, its characterized in that: the cleaning device is fixedly arranged on a mechanical arm with a detection holder and a control module, and comprises a mounting seat fixedly arranged on the mechanical arm, an outer rotor motor fixedly arranged on the mounting seat and a plurality of brush heads fixedly arranged on the outer rotor motor, wherein at least one outer rotor motor is arranged on the mounting seat.
2. The automatic insulator detection and cleaning device according to claim 1, characterized in that: the mechanical arm is fixedly arranged on the operation vehicle, a sliding rail used for adjusting the position of the mechanical arm is arranged on the operation vehicle, and the mechanical arm is arranged on the sliding rail in a sliding mode.
3. The automatic insulator detection and cleaning device according to claim 2, characterized in that: the end of arm is equipped with the high definition digtal camera that has machine vision detection automatic positioning function based on detecting cloud platform control.
4. The automatic insulator detection and cleaning device according to any one of claims 1 to 3, characterized in that: the mechanical arm is a mechanical arm with six degrees of freedom, and the cleaning device is fixedly arranged at the tail end of the mechanical arm.
5. The automatic insulator detection and cleaning device according to claim 4, characterized in that: the mounting seat comprises a semicircular annular support used for mounting the outer rotor motor and a connecting block fixedly arranged on the semicircular annular support and used for being connected with the mechanical arm.
6. The automatic insulator detection and cleaning device according to claim 5, characterized in that: and three outer rotor motors which are uniformly distributed are fixedly arranged on the semicircular annular bracket.
7. The automatic insulator detection and cleaning device according to claim 6, characterized in that: the brush head comprises any one structure of a brush strip, brush hair and a brush ball.
8. The automatic insulator detection and cleaning device according to any one of claims 1-3 and 5-7, characterized in that: the brush head is fixedly arranged on the elastic leather sheath.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921381899.0U CN210701339U (en) | 2019-08-23 | 2019-08-23 | Automatic insulator detection and cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921381899.0U CN210701339U (en) | 2019-08-23 | 2019-08-23 | Automatic insulator detection and cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210701339U true CN210701339U (en) | 2020-06-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921381899.0U Active CN210701339U (en) | 2019-08-23 | 2019-08-23 | Automatic insulator detection and cleaning device |
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| CN (1) | CN210701339U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115870256A (en) * | 2022-12-02 | 2023-03-31 | 广西电网有限责任公司电力科学研究院 | Composite insulator cleans and device of detecting a flaw |
-
2019
- 2019-08-23 CN CN201921381899.0U patent/CN210701339U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115870256A (en) * | 2022-12-02 | 2023-03-31 | 广西电网有限责任公司电力科学研究院 | Composite insulator cleans and device of detecting a flaw |
| CN115870256B (en) * | 2022-12-02 | 2024-06-04 | 广西电网有限责任公司电力科学研究院 | Composite insulator cleans and flaw detection device |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Hebei naifa Trading Co.,Ltd. Assignor: HEBEI YUNIU ELECTRICAL EQUIPMENT Co.,Ltd. Contract record no.: X2022130000015 Denomination of utility model: Insulator automatic detection and cleaning device Granted publication date: 20200609 License type: Common License Record date: 20220727 Assignee: Hebei Saimo Feishi Biotechnology Co.,Ltd. Assignor: HEBEI YUNIU ELECTRICAL EQUIPMENT Co.,Ltd. Contract record no.: X2022130000016 Denomination of utility model: Insulator automatic detection and cleaning device Granted publication date: 20200609 License type: Common License Record date: 20220727 Assignee: HEBEI YUNIU COOKING MACHINERY Co.,Ltd. Assignor: HEBEI YUNIU ELECTRICAL EQUIPMENT Co.,Ltd. Contract record no.: X2022130000014 Denomination of utility model: Insulator automatic detection and cleaning device Granted publication date: 20200609 License type: Common License Record date: 20220725 |
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| EE01 | Entry into force of recordation of patent licensing contract |