CN210682854U - Seismic cable segmentation tray type mechanical winding machine - Google Patents

Seismic cable segmentation tray type mechanical winding machine Download PDF

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CN210682854U
CN210682854U CN201921226775.5U CN201921226775U CN210682854U CN 210682854 U CN210682854 U CN 210682854U CN 201921226775 U CN201921226775 U CN 201921226775U CN 210682854 U CN210682854 U CN 210682854U
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tray
movable
shaped
driving motor
seismic cable
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叶苇
黄小兵
杨森
李洪刚
覃建
陈余全
张明金
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Sichuan Ji Sai Te Technology Co ltd
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Sichuan Ji Sai Te Technology Co ltd
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Abstract

The utility model discloses a seismic cable segmentation tray type mechanical winding machine, including central stand, activity stand and movable connecting rod, the handle movable sleeve has been cup jointed to central stand upper end, is fixed with hinge U type pile on the handle movable sleeve, is provided with rectangular hole vertically in the upper end of activity stand, and the one end of movable connecting rod sets up in rectangular hole, and the other end presss from both sides in hinge U type pile, and when the handle movable sleeve moved up along central stand, the movable connecting rod drove the upper end of activity stand and is close to toward central stand; the bottom of the central upright post and the bottom of the movable upright post are fixed on the tray, the bottom of the tray is provided with a driving motor, an output shaft of the driving motor is connected with the tray, and the driving motor drives the tray to rotate. The winding machine can be used for storing a plurality of sections of collecting chains, so that the collecting chains are regular and reach a uniform standard; the collection chain is convenient to maintain, the collection chain after being taken out of the warehouse can be freely folded and unfolded in the field, and the working efficiency, the time and the labor cost are improved.

Description

Seismic cable segmentation tray type mechanical winding machine
Technical Field
The utility model belongs to the technical field of the coiling machine, especially, relate to an earthquake cable segmentation tray formula machinery coiling machine.
Background
After the cable is cleaned and maintained, a collection chain needs to be wound into a whole circle with regular size before being put in storage. In the past, people all adopt a manual winding mode, and time and labor cost are increased for a plurality of acquisition chains. At the earliest, when a wired telemetry system was introduced 388, a manual rocking handle of a bracket was adopted for winding, and then the two sides of the bracket were separated and the acquisition chain was taken off, and the 408 and 428 systems also adopted the method or used a round upright column or a plastic square stool in the middle, and used a hand to wind the bracket one circle by one circle or manually wound the bracket. This method has the following problems:
1. the vertical winding machine is simple in design and needs two persons to operate simultaneously when in use.
2. During the winding process, the winding collection chain is coiled to be vertical to the ground, so that the collection station is wound between the cable and the cable line along with the winding process, and a small bag is burst in the collection station.
3. The collection station is likely to be suspended on the rolling frame due to the tightness of the pull wire, and can roll along with the collection station and also shake on the collection station under the influence of gravity.
4. If the acquisition chain wound by the method is overhauled, a line repair person respectively detects 5 sections of line sections of the acquisition chain, and the acquisition chains 408 and 428 are formed by connecting 4 acquisition stations and 5 sections of line sections, so that whether a cable is in a short circuit or an open circuit or not needs to be detected, and the section of line section between the acquisition stations is not easy to find.
5. When the collection chain is wound and the project is taken out, the collection chain is distributed to the paying-off personnel in arrangement, when the collection chain is arranged, the whole collection chain can be straightened only by adopting an unwinding method, once a collection station is wound midway, the time for straightening the cable can be increased, the efficiency of the paying-off workers is reduced, and particularly under the condition of mountain operation.
With the development of human society, the reduction of manual labor and the improvement of working efficiency are the targets which are pursued by human beings all the time. Therefore, from the point of view of the field project completion program: 1. in order to save field construction time and labor cost, the squad can require workers to quickly withdraw the acquisition chains distributed in the fields such as the mountainous areas in the shortest time on the day when project tasks are completed, and transport the acquisition chains to a centralized loading and transportation base. 2. Paying-off workers have different qualities, and collecting chains in a dragging, pulling and dragging mode is common, so that the collecting chains are different in size and messy and are also common conditions. Therefore, after the collection chain is transported back to the base, the collection chain must be orderly and uniformly manually put in storage after being rearranged, and the collection chain is put in order.
To achieve sensory uniformity, the same winding collection chain criteria must be used. Manual winding is not only inefficient, but also requires other workers to arrange the winding, which is relatively expensive, and the wound collection chain cannot reach the uniform appearance standard.
Therefore, how to solve the above-mentioned defects of the prior art and how to wind the acquisition chain out of the unified standard become the direction of efforts of those skilled in the art.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an earthquake cable segmentation tray formula machinery coiling machine can make the collection chain regular, reaches unified standard, and maintenance is convenient, and the collection chain after leaving warehouse can receive and release freely in the field, can solve above-mentioned prior art's weak point completely.
The purpose of the utility model is realized through the following technical scheme: a sectional tray type mechanical winding machine for seismic cables comprises a central upright post, a movable upright post and a movable connecting rod, wherein a handle movable sleeve is sleeved at the upper end of the central upright post, a U-shaped hinge pile is fixed on the handle movable sleeve, a long hole is vertically formed in the upper end of the movable upright post, one end of the movable connecting rod is arranged in the long hole, the other end of the movable connecting rod is clamped in the U-shaped hinge pile, and when the handle movable sleeve moves upwards along the central upright post, the movable connecting rod drives the upper end of the movable upright post to be close to the central upright post; the bottom of the central upright post and the bottom of the movable upright post are fixed on the tray, the bottom of the tray is provided with a driving motor, an output shaft of the driving motor is connected with the tray, and the driving motor drives the tray to rotate.
As one preferable mode, the number of the movable upright columns is four, the movable upright columns are uniformly distributed around the central upright column, the distance between two adjacent movable upright columns is AB, the distance between the movable upright column and the central upright column is O, the radius of the tray is d, AB = pi d/4, O = AB/quat
Figure DEST_PATH_IMAGE001
Figure 398951DEST_PATH_IMAGE001
Preferably, the hinge U-shaped pile is U-shaped, and the movable connecting rod is clamped at the opening end of the U-shaped pile and fixed with the hinge U-shaped pile through a screw.
Preferably, a top cover is arranged at the top of the central upright post, and the diameter of the top cover is larger than that of the central upright post.
As one preferable mode, the bottoms of the central upright post and the movable upright post are respectively detachably connected with the tray through corresponding movable bolts.
As one preferable mode, a handle is arranged on the handle movable sleeve.
Preferably, the driving motor is fixed on the base, and a D-shaped output shaft of the driving motor penetrates out of the center of the base and is connected with the T-shaped connecting shaft at the center of the tray.
Preferably, a pressure rolling bearing is arranged between the D-shaped output shaft of the driving motor and a sleeve of the T-shaped connecting shaft at the center of the tray.
Preferably, the tray is connected with the base through a steel frame support.
Preferably, a square base is arranged below the tray, and four corners of the bottom of the base are provided with shockproof support piers.
Compared with the prior art, the beneficial effects of the utility model reside in that: a sectional tray type mechanical winding machine for seismic cables can realize the storage of a plurality of sections of acquisition chains, so that the acquisition chains are regular and reach a uniform standard; the collection chain is convenient to maintain, the collection chain after being taken out of the warehouse can be freely folded and unfolded in the field, and the working efficiency, the time and the labor cost are improved.
Drawings
Fig. 1 is a side structure schematic diagram of the seismic cable segmented tray type mechanical winding machine of the present invention.
Fig. 2 is a top view of the seismic cable segmented tray type mechanical winding machine of the present invention.
Fig. 3 is a schematic structural view of an upper portion of the winding machine.
Fig. 4 is another structural schematic view of the upper portion of the winding machine.
In the drawings: base 1, tray 2, driving motor 3, activity stand 4, swing joint pole 5, top cap 6, center pillar 7, handle movable sleeve 8, hinge U type stake 9, screw 10, rectangular hole 11, handle 12, bearing 13, steelframe support 14, activity bolt 15.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1-4, a segmented tray type mechanical winding machine for seismic cables comprises a central upright post 7, a movable upright post 4 and a movable connecting rod 5, wherein a handle movable sleeve 8 is sleeved at the upper end of the central upright post 7, a hinge U-shaped pile 9 is fixed on the handle movable sleeve 8, a long hole 11 is vertically arranged at the upper end of the movable upright post 4, one end of the movable connecting rod 5 is arranged in the long hole 11, the other end of the movable connecting rod is clamped in the hinge U-shaped pile 9, and when the handle movable sleeve 8 moves upwards along the central upright post 7, the movable connecting rod 5 drives the upper end of the movable upright post 4 to approach the central upright post 7; when the lifting handle movable sleeve moves up and down, the top ends of the four movable upright columns move along with the lifting handle movable sleeve, so that the purpose of shrinking is achieved, the top ends of the four upright columns are reduced in radius, and the collection chain can be conveniently taken down from the top. The bottom of the central upright post 7 and the bottom of the movable upright post 4 are fixed on the tray 2, the bottom of the tray 2 is provided with the driving motor 3, the output shaft of the driving motor 3 is connected with the tray 2, and the driving motor 3 drives the tray 2 to rotate.
In this embodiment, the number of the movable columns 4 is four, the movable columns are uniformly distributed around the central column 7, the distance between two adjacent movable columns 4 is AB, the distance between the movable column 4 and the central column 7 is O, the radius of the tray 2 is d, AB = pi d/4, O = AB/quat
Figure 863431DEST_PATH_IMAGE001
Figure 610938DEST_PATH_IMAGE001
The hinge U-shaped pile 9 is U-shaped, and the movable connecting rod 5 is clamped at the opening end of the U-shaped pile and is fixed with the hinge U-shaped pile 9 through a screw 10.
The top of the central upright post 7 is provided with a top cover 6, and the diameter of the top cover 6 is larger than that of the central upright post 7. The bottoms of the central upright post 7 and the movable upright post 4 are respectively detachably connected with the tray 2 through corresponding movable bolts 15. The detachable movable bolt is adopted, so that the upright post is convenient to detach, and the winding machine is convenient to transport by a vehicle.
Five upright posts are made of stainless steel pipes with the diameter of 30mm or 40mm and the length of 60mm or 70mm, the specific size can be selected according to the requirements, the lower ends of the upright posts are provided with U-shaped seats, bolt holes connected with the upright posts are drilled, the distance between the four upright posts is calculated according to a formula, and the four upright posts are arranged on the tray in a square mode.
The handle movable sleeve 8 is provided with a handle 12 which is convenient for lifting.
The driving motor 3 is fixed on the base 1, the power of the driving motor adopts a speed reducing motor with the rotating speed of 100W24V and the rotating speed of 80 circles per minute, and the shaft is D-shaped; mounting the motor D-shaped shaft below the wood plate, and penetrating out of the center hole of the wood plate; the D-shaped shaft of the motor is connected with the T-shaped shaft sleeve of the disc, and the D-shaped shaft and the T-shaped shaft sleeve are locked at the link by using a locking screw rod; the round wire supporting disc and the base are supported by gravity through a steel frame structure, and the upper T-shaped shaft sleeve and the lower T-shaped shaft sleeve are connected through pressure rolling bearings; the upper T-shaped shaft disc is fixedly connected with the wire supporting large disc by a screw.
And a direct current speed regulation controller is added, manual intervention is carried out on the rotating speed of the direct current speed regulation controller by using a pedal mode element, and an operator is enabled to leave two hands free to control the winding sequence of the line sections, so that the purpose of freely controlling winding is achieved. The controller adopts a 50A pedal type controller; a D-shaped output shaft of the driving motor 3 penetrates out of the center of the base 1, is connected with a T-shaped connecting shaft at the center of the tray, and transmits power to the tray. And a pressure rolling bearing 13 is adopted between a D-shaped output shaft of the driving motor 3 and a sleeve of a T-shaped connecting shaft at the center of the tray, so that the purpose of bearing weight is achieved. The tray 2 is connected with the base 1 through a steel frame support 14. A square base 1 is arranged below the tray 2, four corners of the bottom of the base 1 are provided with shockproof support piers, the shockproof support piers are square wood solid boards with four corners, the base is a square bottom board with the size of 70cm spliced by the solid boards, and the four corners of the square are raised by wood blocks; the base and the ground form a space, so that the direct current motor and the controller can be conveniently installed.
When the tray type winding device is used, a tray type winding method is firstly considered, so that the collection station cannot tumble in a mess under the action of gravity. The bottom of the collecting station is supported by a circular tray, the collecting station is arranged in the center of the tray in a centralized manner, and the principle that the collecting station is easy to take and place is met.
And designing the size of the inner diameter and the outer diameter of one bundling and winding collection chain according to the size of the size arranged by the collection chain rules and a formula. Because the 408 and 428 series acquisition chains are composed of three 70m or 50m middle sections and 2 35m or 25m head sections, each acquisition chain is convenient to maintain and detect, five line sections are respectively bound, and therefore, the design of the support rod and the upright column is adopted, and sufficient gaps can be used for binding the line sections.
In actual operation: after a collection chain is taken, a head is put on the tray and is fixed. The operator uses a foot to trample the control footboard, and the motor rotates thereupon, and the cable is held to one hand, and the operation of winding is carried out in order, has under the winding condition when meetting the cable, can stop the wire winding process, finishes when a line segment winding, just with the ligature area, becomes four points at four stand neutral gear departments ligatures, later puts into central authorities with gathering station or sole, continues the winding of next section cable, and the winding is accomplished around finishing until a collection chain to the ligature becomes 5 sections.
After the collection chain is wound and bound, the lifting handle is forcibly lifted upwards, the movable sleeve moves upwards to drive the upper sections of the four upright posts to contract, so that a space is formed between the upper sections of the four upright posts and the middle ring of the collection chain, then the collection chain is taken down, and the whole collection chain is bound.
In actual operation and application, compared with manual winding under the same condition, the winding machine can finish the winding work of one acquisition chain only in 5 minutes, the manual work needs 20 minutes for different times, the mechanical winding speed is 4 times that of the manual work, the working benefit is improved, and the working cost is reduced.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (9)

1. The utility model provides a seismic cable segmentation tray formula machinery coiling machine which characterized in that: the movable lifting column comprises a central upright column, a movable upright column and a movable connecting rod, wherein a lifting handle movable sleeve is sleeved at the upper end of the central upright column, a hinge U-shaped pile is fixed on the lifting handle movable sleeve, a long strip hole is vertically formed in the upper end of the movable upright column, one end of the movable connecting rod is arranged in the long strip hole, the other end of the movable connecting rod is clamped in the hinge U-shaped pile, and when the lifting handle movable sleeve moves upwards along the central upright column, the movable connecting rod drives the upper end of the movable upright column to; the bottom of the central upright post and the bottom of the movable upright post are fixed on the tray, the bottom of the tray is provided with a driving motor, an output shaft of the driving motor is connected with the tray, and the driving motor drives the tray to rotate.
2. The seismic cable segmented tray type mechanical winder of claim 1, wherein: the U-shaped hinge pile is U-shaped, and the movable connecting rod is clamped at the opening end of the U-shaped hinge pile and is fixed with the U-shaped hinge pile through a screw.
3. The seismic cable segmented tray type mechanical winder of claim 1, wherein: the top of the central upright post is provided with a top cover, and the diameter of the top cover is larger than that of the central upright post.
4. The seismic cable segmented tray type mechanical winder of claim 1, wherein: the bottoms of the central upright post and the movable upright post are respectively detachably connected with the tray through corresponding movable bolts.
5. The seismic cable segmented tray type mechanical winder of claim 1, wherein: a handle is arranged on the handle movable sleeve.
6. The seismic cable segmented tray type mechanical winder of claim 1, wherein: the driving motor is fixed on the base, and a D-shaped output shaft of the driving motor penetrates out of the center of the base and is connected with the T-shaped connecting shaft at the center of the tray.
7. The seismic cable segmented tray type mechanical winder of claim 6, wherein: and a pressure rolling bearing is adopted between a D-shaped output shaft of the driving motor and a sleeve of a T-shaped connecting shaft at the center of the tray.
8. The seismic cable segmented tray type mechanical winder of claim 1, wherein: the tray is supported and connected with the base through a steel frame.
9. The seismic cable segmented tray type mechanical winder of claim 1, wherein: the tray is provided with a square base below, and four corners of the bottom of the base are provided with shockproof support piers.
CN201921226775.5U 2019-07-31 2019-07-31 Seismic cable segmentation tray type mechanical winding machine Active CN210682854U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110498289A (en) * 2019-07-31 2019-11-26 四川吉赛特科技有限公司 Seismic cable is segmented pellet type machinery coil winding machine
CN116281455A (en) * 2023-04-25 2023-06-23 中交一公局集团有限公司 Quick steel strand system of putting

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110498289A (en) * 2019-07-31 2019-11-26 四川吉赛特科技有限公司 Seismic cable is segmented pellet type machinery coil winding machine
CN116281455A (en) * 2023-04-25 2023-06-23 中交一公局集团有限公司 Quick steel strand system of putting
CN116281455B (en) * 2023-04-25 2024-01-23 中交一公局集团有限公司 Quick steel strand system of putting

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