CN210660793U - Hydraulic control system of metal packing hydraulic press - Google Patents
Hydraulic control system of metal packing hydraulic press Download PDFInfo
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- CN210660793U CN210660793U CN201921594623.0U CN201921594623U CN210660793U CN 210660793 U CN210660793 U CN 210660793U CN 201921594623 U CN201921594623 U CN 201921594623U CN 210660793 U CN210660793 U CN 210660793U
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Abstract
The utility model provides a metal packing hydraulic press hydraulic control system, it includes a plurality of oil pumps, and per two oil pumps link to each other with two main shafts of two axle motors respectively and provide hydraulic power, the oil pump passes through the oil filter and links to each other with the oil tank, the oil-out of oil pump passes through the control valve group and links to each other with the cartridge valves, the cartridge valves export of the total a plurality of differences of cartridge valves, and the export of different cartridge valves links to each other with main pressure cylinder, side pressure hydro-cylinder, gland hydro-cylinder and the auxiliary cylinder of baling press respectively to control corresponding packing action. The problems of long manufacturing period, high difficulty, high running impact, complicated pipe arrangement and high equipment cost of a valve body of the conventional metal packing hydraulic press system are solved.
Description
Technical Field
The utility model relates to a metal baling press hydraulic system field, concretely relates to metal baling press hydraulic control system.
Background
The existing metal packing hydraulic press system is shown in figures 7 and 8, the manufacturing period of the valve body of the adopted hydraulic system is long, the difficulty is high, the impact in the operation process is large, the pipe distribution is complicated, and the equipment cost is high.
SUMMERY OF THE UTILITY MODEL
For solving above technical problem, the utility model provides a metal packing hydraulic press hydraulic control system, it adopts the cartridge valve to combine with integrated hydraulic control system, distributes each hydro-cylinder traffic flow through reasonable calculation for satisfy the requirement of each hydro-cylinder differential operation. The problems of long manufacturing period, high difficulty, high running impact, complicated pipe arrangement and high equipment cost of a valve body of the conventional metal packing hydraulic press system are solved.
In order to realize the technical characteristics, the purpose of the utility model is realized as follows: the hydraulic control system of the metal packing hydraulic machine comprises a plurality of oil pumps, wherein every two oil pumps are respectively connected with two main shafts of a double-extension-shaft motor and provide hydraulic power, the oil pumps are connected with an oil tank through oil filters, oil outlets of the oil pumps are connected with a plug-in valve group through a control valve group, the plug-in valve group is provided with a plurality of different plug-in valve group outlets, and the different plug-in valve group outlets are respectively connected with a main pressure oil cylinder, a side pressure oil cylinder, a gland oil cylinder and an auxiliary oil cylinder of a packing machine and control corresponding packing actions.
The oil tank is connected with an oil return pipeline through a filter, and the oil tank is provided with an air filter, a first liquid level meter and a second liquid level meter.
The cooling system for cooling the oil in a circulating manner is connected to the oil tank and comprises a circulating oil pump set, a heat exchanger is connected to a loop of the circulating oil pump set, and the heat exchanger is connected with a circulating cooling water pump for providing circulating cooling water.
And a first outlet of the cartridge valve group and a second outlet of the cartridge valve group are connected with the main oil cylinder, and the main oil cylinder moves forwards and backwards through oil inlet and return.
And a third outlet of the plug-in valve group and a second outlet of the plug-in valve group are connected with the side pressure oil cylinder, and the side pressure oil cylinder moves forwards and backwards through oil inlet and return.
And a third outlet of the cartridge valve group and a fourth outlet of the cartridge valve group are connected with the gland oil cylinder, and the gland oil cylinder moves forwards and backwards through oil inlet and return.
A fifth outlet of the plug-in valve group is connected with an auxiliary control valve group, and the auxiliary oil cylinder is controlled to move forwards and backwards through a third three-position four-way electromagnetic reversing valve on the auxiliary control valve group;
the auxiliary control valve group is internally provided with a first plug-in unit which is used in a matching way to prevent the misoperation of the auxiliary oil cylinder;
and a second plug-in is arranged in the auxiliary control valve group, and the second plug-in is matched with the hydraulic pipeline to eliminate hydraulic impact when the pressure change of the hydraulic pipeline is switched.
And a pressure transmitter is arranged on a main oil path between the control valve group and the plug-in valve group, is connected with a main pressure oil cylinder, a side pressure oil cylinder and a gland oil cylinder, and controls the plug cavity differential pressure of each oil cylinder to alarm.
The cartridge valve group comprises a first two-position four-way electromagnetic directional valve, a second two-position four-way electromagnetic directional valve, a first cartridge valve, a second cartridge valve, a third two-position four-way electromagnetic directional valve, a third cartridge valve, a fourth two-position four-way electromagnetic directional valve and a fourth cartridge valve; the first cartridge valve, the third cartridge valve and the fourth cartridge valve are respectively connected with a first one-way shutoff valve and a second three-position four-way electromagnetic directional valve; the second cartridge valve is connected with a first three-position four-way electromagnetic directional valve, a first overflow valve and a second overflow valve, and the action requirement of the gland oil cylinder required to be supported by the inclined operation is realized through the cooperation of the first three-position four-way electromagnetic directional valve, the first overflow valve and the second overflow valve;
the electromagnets YV15, YV21 and YV23 of the second three-position four-way electromagnetic reversing valves are controlled to drive the corresponding reversing valves, the action requirements of high pressure of a main pressure oil cylinder, a side pressure oil cylinder and a gland oil cylinder plug cavity are firstly unloaded during each action conversion, then the corresponding large-diameter two-way cartridge valve is opened, and the operation requirements of opening and closing hydraulic impact of the two-way cartridge valve are reduced;
the opening and closing delay time of the corresponding large-diameter two-way cartridge valve is changed by adjusting the plurality of first one-way shutoff valves, and the operation requirements of opening and closing hydraulic impact of the two-way cartridge valve are reduced;
through controlling the first two-position four-way electromagnetic directional valve, the second two-position four-way electromagnetic directional valve, the plurality of second three-position four-way electromagnetic directional valves, the first three-position four-way electromagnetic directional valve, the third two-position four-way electromagnetic directional valve and the electromagnets YV12, YV13, YV14, YV15, YV16, YV17, YV18, YV19, YV120, YV21, YV22 and YV23 of the fourth two-position four-way electromagnetic directional valve, the first outlet of the cartridge valve group, the second outlet of the cartridge valve group, the third outlet of the cartridge valve group and the fourth outlet of the cartridge valve group are matched to realize the oil inlet and outlet of the main pressure oil cylinder, the side pressure oil cylinder and the gland oil cylinder, and return stroke action of the main pressure oil.
The control valve group comprises a plurality of fifth cartridge valves and sixth cartridge valves.
The utility model discloses there is following beneficial effect:
1. the mode of simultaneously supplying oil by a plurality of oil pumps is adopted, the amount and the power of the input hydraulic oil can be manually adjusted according to the working condition, the configuration is flexible, and the energy consumption is low; meanwhile, the return stroke actions of the pressure oil cylinder, the side pressure oil cylinder and the gland oil cylinder can be realized simultaneously.
2. The electromagnets YV15, YV21 and YV23 of the second three-position four-way electromagnetic reversing valves are controlled to drive the corresponding reversing valves, the action requirements of high pressure of a main pressure oil cylinder, a side pressure oil cylinder and a gland oil cylinder plug cavity are firstly unloaded during each action conversion, then the corresponding large-diameter two-way cartridge valve is opened, and the operation requirements of opening and closing hydraulic impact of the two-way cartridge valve are reduced.
3. And a pressure transmitter is arranged on a main oil path between the control valve group and the plug-in valve group, is connected with a main pressure oil cylinder, a side pressure oil cylinder and a gland oil cylinder, and controls the plug cavity differential pressure of each oil cylinder to alarm.
4. A first plug-in unit is arranged in the control valve group and is used in a matched mode to prevent misoperation of the auxiliary oil cylinder.
5. And a second plug-in is arranged in the control valve group, and the second plug-in is matched with the hydraulic pipeline to eliminate hydraulic impact when the pressure change of the hydraulic pipeline is switched.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 shows the hydraulic system of the present invention.
Fig. 2 is a partial enlarged view of the cartridge valve set of the hydraulic system of the present invention.
Fig. 3 is the partial enlarged view of the auxiliary control valve set of the hydraulic system of the present invention.
Fig. 4 is a partial enlarged view of the control valve set of the hydraulic system of the present invention.
Fig. 5 is a partial enlarged view of the cooling system of the hydraulic system of the present invention.
Fig. 6 is a structural diagram of a control valve group of the hydraulic system of the present invention.
Fig. 7 is a diagram of a hydraulic system of a conventional baler.
Fig. 8 is a structural view of a control valve block of a conventional baler.
Detailed Description
The following describes embodiments of the present invention with reference to the accompanying drawings.
Referring to fig. 1-6, the hydraulic control system of the metal packing hydraulic press comprises a plurality of oil pumps 3, wherein each two oil pumps 3 are respectively connected with two main shafts of a double-extension shaft motor 4 and provide hydraulic power, the oil pumps 3 are connected with an oil tank 1 through an oil filter, an oil outlet of each oil pump 3 is connected with a plug-in valve group 40 through a control valve group 39, the plug-in valve group 40 has a plurality of different plug-in valve group outlets, and the different plug-in valve group outlets are respectively connected with a main pressure oil cylinder 17, a lateral pressure oil cylinder 18, a gland oil cylinder 19 and an auxiliary oil cylinder 30 of a packing machine and control corresponding packing actions. By adopting the control system, the cartridge valve is combined with the integrated hydraulic control system, and the running flow of each oil cylinder is reasonably calculated and distributed, so that the requirement of differential running of each oil cylinder is met. The problems of long manufacturing period, high difficulty, high running impact, complicated pipe arrangement and high equipment cost of a valve body of the conventional metal packing hydraulic press system are solved.
Furthermore, an oil return pipeline is connected to the oil tank 1 through a filter 2, and an air filter 5, a first liquid level meter 6 and a second liquid level meter 7 are installed on the oil tank 1. The filter 2 described above can serve a filtering purpose.
Further, a cooling system for oil circulation cooling is connected to the oil tank 1, the cooling system includes a circulating oil pump set 11, a loop of the circulating oil pump set 11 is connected to a heat exchanger 12, and the heat exchanger 12 is connected to a circulating cooling water pump 13 for providing circulating cooling water. The cooling system can cool the hydraulic oil.
Furthermore, a first outlet 34 of the cartridge valve set and a second outlet 35 of the cartridge valve set 40 are connected with the main oil cylinder 17, and the main oil cylinder moves forward and backward through oil inlet and return.
Furthermore, the third outlet 36 and the second outlet 35 of the valve assembly 40 are connected to the lateral pressure cylinder 18, and the lateral pressure cylinder moves forward and backward by oil intake and return.
Furthermore, the third outlet 36 and the fourth outlet 37 of the valve assembly 40 are connected to the gland cylinder 19, and the gland cylinder moves forward and backward through oil inlet and return.
Furthermore, a fifth valve assembly outlet 38 of the valve assembly 40 is connected to the auxiliary control valve assembly 31, and the forward and backward movement of the auxiliary cylinder 30 is controlled by the third three-position four-way electromagnetic directional valve 16 on the auxiliary control valve assembly 31.
Further, a first plug-in 15 is disposed in the auxiliary control valve set 31, and the first plug-in 15 is used in cooperation to prevent a malfunction of the auxiliary oil cylinder 30.
Further, a second plug-in 14 is arranged in the auxiliary control valve group 31, and the second plug-in 14 is used in cooperation to eliminate hydraulic impact when the pressure change of the hydraulic line is switched.
Further, a pressure transmitter 8 is arranged on a main oil path between the control valve group 39 and the plug-in valve group 40, the pressure transmitter 8 is connected with the main oil cylinder 17, the lateral pressure oil cylinder 18 and the gland oil cylinder 19, and controls the plug cavity differential pressure of each oil cylinder to alarm.
Further, the cartridge valve group 40 comprises a first two-position four-way electromagnetic directional valve 20, a second two-position four-way electromagnetic directional valve 21, a first cartridge valve 22, a second cartridge valve 23, a third two-position four-way electromagnetic directional valve 26, a third cartridge valve 27, a fourth two-position four-way electromagnetic directional valve 28 and a fourth cartridge valve 29; the first cartridge valve 22, the third cartridge valve 27 and the fourth cartridge valve 29 are respectively connected with a first one-way shutoff valve 32 and a second three-position four-way electromagnetic directional valve; the second cartridge valve 23 is connected with a first three-position four-way electromagnetic directional valve 33, a first overflow valve 24 and a second overflow valve 25, and the action requirement of the gland oil cylinder 19 required to be supported by the inclined operation is realized through the cooperation of the first three-position four-way electromagnetic directional valve, the first overflow valve and the second overflow valve;
furthermore, the electromagnets YV15, YV21 and YV23 of the second three-position four-way electromagnetic reversing valves are controlled to drive the corresponding reversing valves, the action requirements of high pressure of plug cavities of the main pressure oil cylinder 17, the side pressure oil cylinder 18 and the gland oil cylinder 19 are firstly unloaded during each action conversion, and then the corresponding large-diameter two-way cartridge valve is opened, so that the operation requirements of opening and closing hydraulic impact of the two-way cartridge valve are reduced;
furthermore, the opening and closing delay time of the corresponding large-diameter two-way cartridge valve is changed by adjusting the plurality of first one-way shutoff valves 32, so that the operation requirements of opening and closing hydraulic impact of the two-way cartridge valve are reduced;
furthermore, the cooperation of the electromagnets YV12, YV13, YV14, YV15, YV16, YV17, YV18, YV19, YV120, YV21, YV22 and YV23 of the first two-position four-way electromagnetic directional valve 20, the second two-position four-way electromagnetic directional valve 21, the plurality of second three-position four-way electromagnetic directional valves, the first three-position four-way electromagnetic directional valve 33, the third two-position four-way electromagnetic directional valve 26 and the fourth two-position four-way electromagnetic directional valve 28 is controlled to realize the oil inlet and outlet of the first outlet 34 of the cartridge valve set, the second outlet 35 of the cartridge valve set, the third outlet 36 of the cartridge valve set and the fourth outlet 37 of the cartridge valve set, so as to realize the return stroke action of the main pressure oil cylinder 17, the lateral pressure oil cylinder 18 and the gland oil cylinder 19.
Further, the control valve group 39 includes a plurality of fifth and sixth cartridges 9 and 10.
Claims (10)
1. The hydraulic control system of the metal packing hydraulic machine is characterized in that: the packaging machine comprises a plurality of oil pumps (3), wherein every two oil pumps (3) are respectively connected with two main shafts of a double-extension-shaft motor (4) to provide hydraulic power, the oil pumps (3) are connected with an oil tank (1) through oil filters, an oil outlet of each oil pump (3) is connected with a cartridge valve set (40) through a control valve set (39), the cartridge valve sets (40) are provided with a plurality of different cartridge valve set outlets, and different cartridge valve set outlets are respectively connected with a main pressure oil cylinder (17), a side pressure oil cylinder (18), a gland oil cylinder (19) and an auxiliary oil cylinder (30) of the packaging machine and control corresponding packaging actions.
2. The hydraulic control system of a metal packing hydraulic machine of claim 1, wherein: the oil tank (1) is connected with an oil return pipeline through a filter (2), and an air filter (5), a first liquid level meter (6) and a second liquid level meter (7) are mounted on the oil tank (1).
3. The hydraulic control system of a metal packing hydraulic machine according to claim 1 or 2, characterized in that: the oil tank (1) is connected with a cooling system for cooling oil in a circulating manner, the cooling system comprises a circulating oil pump set (11), a loop of the circulating oil pump set (11) is connected with a heat exchanger (12), and the heat exchanger (12) is connected with a circulating cooling water pump (13) for providing circulating cooling water.
4. The hydraulic control system of a metal packing hydraulic machine of claim 1, wherein: and a first outlet (34) and a second outlet (35) of the cartridge valve group (40) are connected with the main oil cylinder (17), and the main oil cylinder moves forwards and backwards through oil inlet and return.
5. The hydraulic control system of a metal packing hydraulic machine of claim 1, wherein: and a third plug-in valve group outlet (36) and a second plug-in valve group outlet (35) of the plug-in valve group (40) are connected with the lateral pressure oil cylinder (18), and the lateral pressure oil cylinder moves forwards and backwards through oil inlet and return.
6. The hydraulic control system of a metal packing hydraulic machine of claim 1, wherein: and a third outlet (36) of the valve assembly (40) and a fourth outlet (37) of the valve assembly are connected with the gland oil cylinder (19), and the gland oil cylinder moves forwards and backwards through oil inlet and return.
7. The hydraulic control system of a metal packing hydraulic machine of claim 1, wherein: a fifth outlet (38) of the valve assembly (40) is connected with an auxiliary control valve assembly (31), and the forward and backward movement of the auxiliary oil cylinder (30) is controlled through a third three-position four-way electromagnetic reversing valve (16) on the auxiliary control valve assembly (31);
a first plug-in (15) is arranged in the auxiliary control valve group (31), and the first plug-in (15) is matched with the auxiliary control valve group for use to prevent the misoperation of the auxiliary oil cylinder (30);
and a second plug-in (14) is arranged in the auxiliary control valve group (31), and the second plug-in (14) is matched with the hydraulic pipeline to eliminate hydraulic impact when the pressure change of the hydraulic pipeline is switched.
8. The hydraulic control system of a metal packing hydraulic machine of claim 1, wherein: and a pressure transmitter (8) is arranged on a main oil path between the control valve group (39) and the plug-in valve group (40), and the pressure transmitter (8) is connected with a main pressure oil cylinder (17), a side pressure oil cylinder (18) and a gland oil cylinder (19) and controls the plug cavity differential pressure of each oil cylinder to give an alarm.
9. The hydraulic control system of a metal packing hydraulic machine of claim 1, wherein: the cartridge valve group (40) comprises a first two-position four-way electromagnetic directional valve (20), a second two-position four-way electromagnetic directional valve (21), a first cartridge valve (22), a second cartridge valve (23), a third two-position four-way electromagnetic directional valve (26), a third cartridge valve (27), a fourth two-position four-way electromagnetic directional valve (28) and a fourth cartridge valve (29); the first cartridge valve (22), the third cartridge valve (27) and the fourth cartridge valve (29) are respectively connected with a first one-way shutoff valve (32) and a second three-position four-way electromagnetic directional valve; the second cartridge valve (23) is connected with a first three-position four-way electromagnetic directional valve (33), a first overflow valve (24) and a second overflow valve (25), and the action requirement of supporting the gland oil cylinder (19) in the inclined operation is realized through the cooperation of the first three-position four-way electromagnetic directional valve, the first overflow valve and the second overflow valve;
the electromagnets YV15, YV21 and YV23 of the second three-position four-way electromagnetic reversing valves are controlled to drive the corresponding reversing valves, the action requirements of high pressure of plug cavities of the main pressure oil cylinder (17), the side pressure oil cylinder (18) and the gland oil cylinder (19) are firstly unloaded during each action conversion, and then the corresponding large-diameter two-way cartridge valve is opened, so that the operation requirements of opening and closing hydraulic impact of the two-way cartridge valve are reduced;
the delay time of the opening and closing of the corresponding large-diameter two-way cartridge is changed by adjusting the plurality of first one-way shutoff valves (32), and the operation requirements of the opening and closing of the two-way cartridge on hydraulic impact are reduced;
through controlling the first two-position four-way electromagnetic directional valve (20), the second two-position four-way electromagnetic directional valve (21), a plurality of second three-position four-way electromagnetic directional valves, the first three-position four-way electromagnetic directional valve (33), the third two-position four-way electromagnetic directional valve (26) and electromagnets YV12, YV13, YV14, YV15, YV16, YV17, YV18, YV19, YV120, YV21, YV22 and YV23 of the fourth two-position four-way electromagnetic directional valve (28), the first outlet (34) of the cartridge valve set, the second outlet (35) of the cartridge valve set, the third outlet (36) of the cartridge valve set and the fourth outlet (37) of the cartridge valve set are matched to realize oil inlet and outlet, and oil outlet of the main pressure oil cylinder (17), the side pressure oil cylinder (18) and the gland oil cylinder (19) are simultaneously operated in and.
10. The hydraulic control system of a metal packing hydraulic machine of claim 1, wherein: the control valve block (39) comprises a plurality of fifth and sixth cartridge valves (9, 10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921594623.0U CN210660793U (en) | 2019-09-24 | 2019-09-24 | Hydraulic control system of metal packing hydraulic press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921594623.0U CN210660793U (en) | 2019-09-24 | 2019-09-24 | Hydraulic control system of metal packing hydraulic press |
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| Publication Number | Publication Date |
|---|---|
| CN210660793U true CN210660793U (en) | 2020-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921594623.0U Expired - Fee Related CN210660793U (en) | 2019-09-24 | 2019-09-24 | Hydraulic control system of metal packing hydraulic press |
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| CN (1) | CN210660793U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110594214A (en) * | 2019-09-24 | 2019-12-20 | 湖北力帝机床股份有限公司 | Hydraulic control system of metal packing hydraulic press |
-
2019
- 2019-09-24 CN CN201921594623.0U patent/CN210660793U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110594214A (en) * | 2019-09-24 | 2019-12-20 | 湖北力帝机床股份有限公司 | Hydraulic control system of metal packing hydraulic press |
| CN110594214B (en) * | 2019-09-24 | 2024-03-08 | 湖北力帝机床股份有限公司 | Hydraulic control system of metal packing hydraulic press |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200602 |