CN210642325U - System mud shaping all-in-one equipment of former potato goods - Google Patents
System mud shaping all-in-one equipment of former potato goods Download PDFInfo
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- CN210642325U CN210642325U CN201921179648.4U CN201921179648U CN210642325U CN 210642325 U CN210642325 U CN 210642325U CN 201921179648 U CN201921179648 U CN 201921179648U CN 210642325 U CN210642325 U CN 210642325U
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Abstract
The utility model provides a system mud shaping all-in-one equipment of former potato goods, include: the main machine of the mud making and forming integrated machine, a feeding belt conveyor, an auxiliary material conveying device, an electromagnetic vibration distributor, an discharging belt conveying device and an electric control device, wherein the feeding belt conveyor conveys cooked and cured flaky potatoes into a containing cavity of the main machine of the mud making and forming integrated machine, a hopper in the auxiliary material conveying device stores powdery auxiliary materials to be added and conveys the powdery auxiliary materials to an upper screen surface of the electromagnetic vibration distributor through the hopper, the powdery auxiliary materials are uniformly spread on a screen plate after being subjected to vibration distribution and then are uniformly scattered in a feed hopper of the main machine of the integrated machine through screen holes, the powdery auxiliary materials are mixed and stirred with cured materials, mud making is impacted, extrusion molding is carried to a discharging pipe opening of the main machine of the mud making and forming integrated machine, the powdery auxiliary materials are cut into cakes and fall onto a belt of the discharging belt conveying device, the powdery auxiliary materials are conveyed to the next procedure through the.
Description
Technical Field
The utility model relates to a use goods processing technology field of potato tubers such as fresh potato as the raw materials, concretely relates to fresh potato products, system mud shaping all-in-one equipment of potato cake goods promptly.
Background
Fresh potatoes (original potatoes) are taken as raw materials, the potatoes are cleaned, peeled, cut into slices and subjected to color protection (browning prevention), the slices are cooked, and then crushed, mixed and prepared into paste with proper amount of auxiliary materials such as flour and the like; the moderately soft and hard paste mass is further processed into a round cake-like product (shaped like a cake), which is called a potato cake. The formed potato cakes are fried, cooled, quick-frozen and the like to prepare frozen food in a semi-finished product state. In the traditional potato cake processing and manufacturing process, the making and forming of the cake are manually performed by operators, the production efficiency is low, and the labor intensity is high; the food sanitation is not guaranteed, and the appearance quality of the product is poor; the size and the specification of the product are difficult to be consistent, and the subsequent processing quality is influenced.
At present, no special mechanical equipment is available in the mud making and forming process of potato cakes.
SUMMERY OF THE UTILITY MODEL
The potato cake processing method aims to solve the problems that in the traditional potato cake processing and manufacturing process, the making and forming of the cake are manually performed by operators, the production efficiency is low, and the labor intensity is high; the food sanitation is not guaranteed, and the appearance quality of the product is poor; the big small dimension of goods also is difficult to unanimous, influences defects such as subsequent processingquality, the utility model provides a system mud shaping all-in-one equipment of former potato goods.
An object of the utility model is to provide a system mud shaping all-in-one equipment of former potato products, include: the mud making and forming integrated machine comprises a mud making and forming integrated machine main machine (1), a feeding belt conveyor (2), an auxiliary material conveying device (3), an electromagnetic vibration distributor (4), a discharging belt conveying device (5) and an electric appliance control device (6), wherein the mud making and forming integrated machine main machine (1) is provided with a feeding hopper and a discharging pipe opening; the feeding belt conveyor (2) is used for conveying the cooked and cured sheet-shaped potatoes (cured materials) into a containing cavity of the main machine (1) of the mud making and forming integrated machine; a hopper is arranged in the auxiliary material conveying device (3) to store powdery auxiliary materials to be added, and the auxiliary materials are conveyed to a sieve plate of the electromagnetic vibration distributor (4) by an auxiliary material conveying screw; the sieve of electromagnetic vibration distributing device (4), the anterior segment is blind hole board, the back end is the orifice plate, will through the vibration likepowder auxiliary material evenly paves on sieve width direction, then evenly spills in the feeder hopper of all-in-one host computer (1) through the sieve mesh that the diameter was arranged from little to big. Powdery auxiliary material is in with the curing material mix the stirring in system mud shaping all-in-one machine host computer (1), strike system mud, extrusion back, carry extremely the ejection of compact mouth of pipe of system mud shaping all-in-one machine host computer (1) is cut into the pie to fall into on ejection of compact belt conveyor (5)'s the belt, carry to next process by it, accomplish and mix, system mud and fashioned function.
Preferably, system mud shaping all-in-one machine host computer (1) comprises host computer frame (7), power transmission device (8), front end bearing frame (9), host computer feeder hopper (10), paddle screw (11), ejection of compact end cover board (12), shaping chamber end plate (13), ejection of compact forming tube (14), steel wire cutting device (15). The paddle screw device (11) is fixed on the main machine frame (7) through a front end bearing seat (9), a discharging end cover plate (12) and a sealing bearing thereof, and is driven by the power transmission device (8) to rotate; the discharging end cover plate (12) is in a sieve plate shape, so that materials enter a forming cavity after being extruded and homogenized by sieve holes and enter a discharging forming pipe (14) through extrusion of the forming cavity to be manufactured into a required shape. After materials enter a mud making cavity through a feeding belt conveyor (2), an auxiliary material conveying device (3), an electromagnetic vibration distributor (4) and a main machine feed hopper (10), crushing, mixing and mud making work are carried out by a paddle screw device (11), then the materials are conveyed forwards by a variable-pitch screw blade (18) on a shaft, a screw space is gradually compressed, the materials enter a forming cavity after passing through a discharge end cover plate (12), and then the materials are pushed to a discharge forming pipe (14) to form continuous discharge; the material is extruded into a column body with a certain shape by a forming pipe (14), and then is cut into a product with a certain thickness by a steel wire cutting device (15) moving up and down at the pipe orifice under the regulation and control of an electric control device (6), so as to finish the cutting and forming action.
Preferably, paddle screw means (11) adopt detachable construction, constitute by screw axis (16), paddle (17), helical blade (18) and play mud scraper blade (19), the anterior segment welding of screw axis (16) has a series of paddle (17), paddle (17) are formed by welding footpath pole (20) and lamina (21), just paddle (17) are the heliciform and arrange, helical blade (18) set up on screw axis (16), it welds to go out the mud scraper blade the end of screw axis (16).
Preferably, 4-12 blades (17) can be welded on each pitch of the screw shaft (16), the blade plate (21) is an arc-shaped plate, the arc length is 1/8-1/6 of the circumference of the mud making cavity, the arc width is 1/3-1/2 of the spiral radius, and when the blade (17) is welded with the screw shaft (16), the blade plate and the axis direction form an included angle of 15-25 degrees and are arranged in a spiral state along the axial direction.
Preferably, the helical blade (18) adopts a variable-pitch helix, the pitch is reduced by about 15% in sequence, and 3-5 sections of helices are used for compressing the material into a continuous discharging state.
Preferably, the mud discharging scrapers (19) are 2-3 pieces, and the included angle between the mud discharging scrapers (19) and the axis direction of the spiral shaft (16) is 15 degrees.
Preferably, the forming cavity end plate (13) at the discharge end adopts a quick-assembly structure form, and when the machine is stopped, the forming cavity end plate (13) is opened, the blade screw device (11) is moved out, and the cleaning tool is adopted to clean the wall of the screw barrel, the blades and the surfaces of the screw blades.
Preferably, the number of the discharge forming tubes (14) is adjusted according to the specification and the production requirements of the products, and a multi-row discharge mode is formed.
Preferably, the steel wire cutting device (15) consists of a stepping motor (22), a crank rod (23), a cam connecting rod (24), a linear bearing (25), an ejector pin (26), a door-shaped frame (27), a pre-tightening spring (28), a steel wire cutter (29), a sliding block (30), a transverse slide way (31) and a longitudinal slide way (32). A stepping motor (22) controlled by a current collector control device (6) drives a crank rod (23) to rotate for a circle at regular time to form intermittent rotation, the crank rod (23) drives a cam connecting rod (24) through a hinge shaft to form a crank connecting rod mechanism, and the circular motion is converted into linear motion; the hinge shaft drives the door-shaped frame (27) and the sliding block (30) to move up and down between the two longitudinal slide ways (32), the steel wire knife (29) arranged on the door-shaped frame (27) moves up and down along with the door-shaped frame, and when the steel wire knife (29) moves down, the cutting movement of the material is completed. The crank rod (23) is provided with a thimble (26) in a threaded manner, a nut is used for adjusting and locking the position of the thimble (26), when the steel wire cutter (29) starts to move upwards at a bottom dead center, the thimble (26) is gradually contacted with a convex surface of the cam connecting rod (24) and moves to the convex surface to force the cam connecting rod (24) to overcome the pressure of the pre-tightening spring (28), so that the cam connecting rod (24) drives the door-shaped frame (27) and the steel wire cutter (29) to integrally move rightwards on the transverse slide way (31) for a cam lift, and the yielding action when the steel wire cutter returns is realized; when the steel wire cutter (29) moves upwards to a top dead center, the ejector pin (26) is gradually separated from the convex surface of the cam connecting rod (24), the cam connecting rod (24) resets under the pressure action of the pre-tightening spring (28), the door-shaped frame (27) and the steel wire cutter (29) are driven to move leftwards by one cam lift range on the transverse slide way (31) to return to a transverse original position, and the steel wire cutter (29) and other components move downwards to finish repeated cutting and cutter withdrawal avoiding actions.
Preferably, the feeding belt conveyor (2) is arranged between a mud making cavity feeding hopper and the electromagnetic vibration distributor (4), the feeding width and the distribution width are consistent with the width of the cavity, the discharging belt conveyor (5) is arranged below a discharging pipe opening, a cut product is conveyed to the next process, and the height interval is set between 30 mm and 70 mm; the diameter of the mud making cavity and the diameter of the forming cavity are matched with the change of the outer diameter of the blade screw device (11), so that a gap with a certain size is formed between the mud making cavity and the forming cavity and is adjusted.
The utility model has the advantages that:
1. can be operated continuously: the method comprises the following steps that a spiral blade impact crushing mud making technology and a spiral blade impact crushing mud making technology are adopted, blades are arranged on a rotating shaft in a spiral shape, and when a blade shaft rotates at a certain rotating speed, the blades are driven to generate certain impact force to beat and crush materials entering a containing cavity; when the material is beaten to a certain strength, the material can form a mud shape, and the purpose of making mud or increasing the viscosity of the material is achieved. Because of the spiral arrangement of the blades, the beaten materials are crushed and conveyed forwards at the same time, and the uninterrupted operation of continuous feeding and continuous discharging is formed.
2. The formed product is continuous and uniform: in order to ensure the continuity and uniformity of the potato cake during the forming process, a section of variable pitch screw is connected behind the blades which are spirally arranged, and the pasty material is compressed and conveyed; the material is extruded in the forming cavity, pressed into round or elliptical shapes by the discharging cavity tube, and cut into cake-shaped products with certain thickness by the steel wire cutter moving up and down at the tube mouth during the extrusion process.
3. Uniformly mixing materials: in order to meet the process requirements of the potato cake, an auxiliary material storage bin and an even material distribution device are arranged above a feeding hole of the impact mud making cavity. Auxiliary material in the storage bin is carried to the distributing device by bottom ejection of compact spiral, and the distributing device adopts the electromagnetic vibration mode to shakeout likepowder auxiliary material and evenly spread on the material of system mud appearance chamber entrance by the sieve mesh on the bottom plate, realizes the homogeneous mixing of material.
4. The cutter and the material do not interfere and collide to prevent the shape of the product from being damaged: in order to avoid the phenomenon that the steel wire cutter collides materials after moving down and cutting, and in the return process, the steel wire cutter device adopts a rotary eccentric cam structure. The stepping motor drives the eccentric wheel to rotate, and drives the cutter sliding plate to reciprocate up and down on the linear bearing. When the cutter sliding plate moves downwards, the material is cut; when the cutter sliding plate starts to move upwards, the eccentric cam integrally pushes the cutter sliding plate seat forward by a cam stroke, so that the cutter moves back when returning, and the cutter is prevented from interfering and colliding with materials to damage the shape of a product.
5. The food hygiene requirements of the product are guaranteed: the propeller shaft adopts a detachable installation mode, the end cover of the forming cavity at the discharge end adopts a quick-assembly structural form, and when the machine is stopped, the end cover of the forming cavity is opened and the propeller shaft is moved out; the surfaces of the spiral wall barrel, the blades and the spiral blades are cleaned by common tools, so that the equipment and parts are quickly cleaned and arranged.
6. The main body device has high reliability in feeding and discharging: the feeding conveyer belt is arranged between the feeding hopper of the mud making cavity and the uniform distribution device, the feeding width, the distribution width and the cavity width are consistent, and the mixing uniformity between the raw materials and the auxiliary materials is improved; the discharging conveyer belt is arranged below the discharging pipe opening, the cut and formed products are conveyed to the next process, the height interval of the discharging conveyer belt is set between 30 mm and 70mm, and the product deformation caused by overlarge drop height is avoided.
7. The size and number of components can be flexibly adjusted to improve the productivity of the device: the diameter of the mud making cavity and the diameter of the forming cavity can be enlarged, the number of the blades on a single interval can be increased from 4 to 6, 8 or 12, and the spiral pitch can be adjusted to a proper value. Meanwhile, the number of the discharge pipe openings is adjusted according to the specification and the size of the product, and a 2-6-row equal-row multi-column discharge mode is formed.
The above and other objects, advantages and features of the present invention will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.
Drawings
Some specific embodiments of the present invention will be described in detail hereinafter, by way of illustration and not by way of limitation, with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. The objects and features of the present invention will become more apparent in view of the following description taken in conjunction with the accompanying drawings, in which:
fig. 1 is a schematic structural view (section) of a mud making and forming integrated machine equipment system of a raw potato product according to an embodiment of the utility model;
fig. 2 is a schematic sectional structure view of a main machine device of a raw potato product mud-making and forming integrated machine according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a blade screw device of the all-in-one machine for making and shaping raw potato products according to the embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a paddle of the all-in-one machine for making and shaping raw potato products according to the embodiment of the present invention;
FIG. 5 is a schematic side sectional view of a steel wire cutting device of a raw potato product mud-making and forming all-in-one machine according to an embodiment of the present invention;
fig. 6 is a front view (section) of the steel wire cutting device of the all-in-one machine for making and shaping raw potato products provided by the present invention.
Description of reference numerals:
1-making mud and forming a main machine of the integrated machine; 2-feeding belt conveyor; 3-an auxiliary material conveying device; 4-electromagnetic vibration distributing device; 5-a discharge belt conveying device; 6-electric appliance control device; 7-a host machine frame; 8-a power transmission; 9-front bearing seat; 10-a main machine feed hopper; 11-a blade screw; 12-discharge end cover plate; 13-forming a cavity end plate; 14-discharging and forming a pipe; 15-a wire cutting device; 16-a helical axis; 17-a paddle; 18-a helical blade; 19-a mud-out scraper; 20-diameter rods; 21-leaf blade; 22-a stepper motor; 23-a crank lever; 24-a cam link; 25-linear bearings; 26-a thimble; 27-pre-tightening the spring; 28-door frame; 29-a wire cutter; 30-a sliding block; 31-a transverse chute; 32-longitudinal slide.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings, which are not intended to limit the scope of the invention.
As shown in fig. 1, the equipment of this embodiment is composed of a main machine 1 of a mud making and forming integrated machine, a feeding belt conveyor 2, an auxiliary material conveying device 3, an electromagnetic vibration distributor 4, a discharging belt conveying device 5 and an electrical control device 6. The working process is as follows: the cooked and cured slice-shaped potatoes are conveyed into a containing cavity of a main machine 1 of the mud making and forming integrated machine by a feeding belt conveyor 2, and the powdery auxiliary materials to be added are stored in a hopper of an auxiliary material conveying device 3 and conveyed to the screen surface of an electromagnetic vibration distributor 4 by the hopper; after the powder material is distributed by vibration, the powder material is evenly spread on the sieve plate, then evenly scattered in the feed hopper of the all-in-one machine main machine 1 through the sieve mesh, mixed and stirred with cured materials, punched to make mud and extruded to be formed into cakes at the discharge pipe opening of the all-in-one machine main machine 1, and the cakes are cut into cakes, fall onto the belt of the discharge belt conveying device 5 and are conveyed to the next procedure by the belt, so that the functions of mixing, mud making and forming are completed.
As shown in fig. 2, the main part of the equipment of this embodiment, i.e. the main machine 1 of the mud-making and forming integrated machine, is composed of a main machine frame 7, a power transmission device 8, a front bearing seat 9, a main machine feed hopper 10, a blade screw device 11, a discharge end cover plate 12, a forming cavity end plate 13, a discharge forming pipe 14, and a steel wire cutting device 15. The paddle screw device 11 is fixed on the main frame 7 through a front end bearing seat 9, a discharge end cover plate 12 and a sealing bearing thereof, and is driven by the power transmission device 8 to rotate; after materials are conveyed to a main machine feed hopper 10 by a feeding belt conveyor 2, an auxiliary material conveying device 3 and an electromagnetic vibration distributor 4 and enter a mud making cavity, crushing, mixing and mud making work are carried out by a blade screw device 11. Because the blades are interrupted, the material is impacted and crushed by the rotating blades and is mixed with the powder to move forwards; the material forms the muddy material of certain viscosity behind the beating mixing action of a series of paddles, then is carried forward by epaxial variable pitch helical blade 18 to compress the spiral space gradually, gets into the shaping cavity behind discharge end cover plate 12, then is bulldozed to ejection of compact forming tube 14, forms the continuous ejection of compact. The material is extruded into a column with a certain shape by the forming tube 14, and then is cut into a product with a certain thickness by the steel wire cutting device 15 moving up and down at the tube mouth under the regulation and control of the electric control device 6, thus finishing the cutting and forming action.
As can be seen from the structures of fig. 3 and 4, the blade screw device 11 is composed of a screw shaft 16, blades 17, screw blades 18 and a mud scraper 19. A series of blades 17 are welded at the front section of the spiral shaft 16 and are arranged spirally, and 4-12 blades can be welded on each pitch; the paddle 17 is formed by welding a radial rod 20 and a blade plate 21, the blade plate 21 is an arc-shaped plate, the arc length is 1/8-1/6 of the circumference of the mud making cavity, and the arc width is 1/3-1/2 of the spiral radius. When the blades 17 are welded with the spiral shaft 16, the blades and the axis direction form an included angle of 15-25 degrees and are arranged in a spiral state along the axial direction. The spiral blades 18 adopt variable-pitch spirals, the pitches are reduced by about 15% in sequence, and 3-5 sections of spirals are used for compressing the material into a continuous discharging state; in order to guarantee that it is clean to go out mud, weld 2 ~ 3 pieces of play mud scraper blade 19 at the spiral end, go out mud scraper blade 19 and be 15 degrees contained angles with the axis direction, make the material of system mud appearance intracavity in time go out to the greatest extent. In order to make the materials more uniform, the discharge end cover plate 12 is processed into a sieve plate shape, so that the materials enter a forming cavity after being extruded and homogenized by sieve holes and enter a discharge forming pipe 14 after being extruded by the forming cavity to be made into a required shape.
In order to cut the formed cylindrical material into a cake shape with a predetermined thickness, as shown in fig. 5 and 6, the wire cutting device 15 is composed of a stepping motor 22, a crank rod 23, a cam link 24, a linear bearing 25, a thimble 26, a gate frame 27, a pretensioned spring 28, a wire cutter 29, a slide block 30, a lateral slide 31, and a longitudinal slide 32. The stepping motor 22 controlled by the PLC in the current collector control device 6 drives the crank rod 23 to rotate for 360 degrees in a circle at regular time, and intermittent rotation is formed. The crank rod 23 drives the cam connecting rod 24 through a hinge shaft to form a crank connecting rod mechanism, and the circular motion is converted into linear motion; the door-shaped frame 27 and the sliding block 30 are driven by the hinged shaft to move up and down between two longitudinal slideways (32), the steel wire knife 29 arranged on the door-shaped frame 27 moves up and down along with the door-shaped frame, and when the steel wire knife 29 moves down, the cutting movement of the material is completed.
In order to prevent the steel wire cutter 29 from colliding and damaging with the material at the discharging forming pipe (14) in the return stroke, the crank rod 23 is provided with a thimble 26 in a threaded mode, and the position of the thimble 26 is adjusted and locked by using a nut. When the steel wire cutter 29 starts to move upwards at the bottom dead center, the thimble 26 is gradually contacted with the convex surface of the cam connecting rod 24 and moves to the convex surface to force the cam connecting rod 24 to overcome the pressure of the pre-tightening spring 28, so that the cam connecting rod 24 drives the door-shaped frame 27 and the steel wire cutter 29 to integrally move rightwards on the transverse slide way 31 by a cam lift, and the yielding action of the steel wire cutter during returning is realized; when the steel wire cutter 29 moves upwards to the upper stop point, the thimble 26 is gradually separated from contact with the convex surface of the cam connecting rod 24, the cam connecting rod 24 is reset under the pressure action of the pre-tightening spring 28, the door-shaped frame 27 and the steel wire cutter 29 are driven to move leftwards by a cam lift range to return to the transverse original position, the steel wire cutter 29 and other components move downwards, and repeated cutting and cutter withdrawing avoiding actions are completed.
In order to meet the food hygiene requirements of the device, as shown in fig. 2, the blade screw device 11 adopts a detachable structure, and the forming cavity end plate 13 at the discharge end adopts a fast-assembling structure. When the machine is stopped, the forming cavity end plate 13 is opened, and the blade screw device 11 is moved out; the surfaces of the spiral wall barrel, the blades and the spiral blades are cleaned by a cleaning tool, so that the equipment and parts are quickly cleaned and arranged.
In order to improve the production yield, the diameters of the mud making cavity and the forming cavity of the device can be enlarged; correspondingly, the outer diameter of the blade screw device 11 is enlarged, and a 1-2 mm gap is formed between the blade screw device and the cavity wall; the number of blades 17 on a single pitch can be increased from 4 to 6, 8 or 12, and the pitch of the helix can also be adjusted to a suitable value. Meanwhile, the number of the discharging forming tubes 14 can be adjusted according to the specification and the size of the product and the yield requirement, and 2-6 rows of equal and multiple-row discharging modes are formed.
The technical solutions provided by the embodiments of the present invention are described in detail above, and the principles and embodiments of the present invention are explained herein by using specific examples, and the descriptions of the above embodiments are only applicable to help understand the principles of the embodiments of the present invention; meanwhile, a person skilled in the art can change the embodiments and the application ranges according to the embodiments of the present invention, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. The utility model provides a system mud shaping all-in-one equipment of former potato product which characterized in that includes: system mud shaping all-in-one machine host computer (1), feeding band conveyer (2), auxiliary material conveyor (3), electromagnetic vibration distributing device (4), ejection of compact band conveyer (5), electrical apparatus controlling means (6), system mud shaping all-in-one machine host computer (1) has feeder hopper and discharge pipe mouth, feeding band conveyer (2) are used for carrying the slice potato after the cooking curing and get into the appearance intracavity of system mud shaping all-in-one machine host computer (1), set up the hopper in auxiliary material conveyor (3) in order to preserve the powdery auxiliary material that needs to add, powdery auxiliary material is carried to the upper screen surface of electromagnetic vibration distributing device (4) by auxiliary material conveyor (3), upper screen surface is last to have sieve and sieve mesh, electromagnetic vibration distributing device (4) will the powdery auxiliary material evenly spread after the vibration distribution on the sieve, then through the sieve mesh evenly spills in the feeder hopper of all-in-one machine host computer (1), mix stirring, punching press system mud, extrusion back with the curing material, carry extremely the ejection of compact mouth of pipe of system mud shaping all-in-one host computer (1) is cut into the pie to drop on ejection of compact belt conveyor (5)'s the belt, carry to next process by it, accomplish and mix, system mud and fashioned function.
2. The integrated potato product mashing and molding machine device of claim 1, wherein the integrated potato product mashing and molding machine device comprises: the main machine (1) of the mud making and forming integrated machine is composed of a main machine frame (7), a power transmission device (8), a front end bearing seat (9), a main machine feed hopper (10), a blade screw device (11), a discharge end cover plate (12), a forming cavity end plate (13), a discharge forming pipe (14) and a steel wire cutting device (15), wherein the blade screw device (11) is fixed on the main machine frame (7) through the front end bearing seat (9), the discharge end cover plate (12) and a sealing bearing thereof, and is driven by the power transmission device (8) to rotate; the material discharging end cover plate (12) is in a sieve plate shape, so that materials enter a forming cavity after being extruded and homogenized by sieve holes and enter a material discharging forming pipe (14) through the forming cavity to be manufactured into a required shape, after the materials enter a mud making cavity through a feeding belt conveyor (2), an auxiliary material conveying device (3), an electromagnetic vibration distributor (4) and a main machine feed hopper (10), crushing, mixing and mud making are carried out by a paddle screw device (11), then the materials are conveyed forwards by an axial variable-pitch screw blade (18), a screw space is gradually compressed, the materials enter the forming cavity after passing through the material discharging end cover plate (12), and then the materials are pushed to the material discharging forming pipe (14) to form continuous discharging; the material is extruded into a column body with a certain shape by a forming pipe (14), and then is cut into a product with a certain thickness by a steel wire cutting device (15) moving up and down at the pipe orifice under the regulation and control of an electric control device (6), so as to finish the cutting and forming action.
3. The integrated potato product mashing and molding machine device of claim 2, wherein the integrated potato product mashing and molding machine device comprises: paddle screw means (11) adopt detachable construction, constitute by screw axis (16), paddle (17), helical blade (18) and play mud scraper blade (19), the anterior segment welding of screw axis (16) has a series of paddle (17), paddle (17) are welded by footpath pole (20) and lamina (21) and are made and form, just paddle (17) are the heliciform and arrange, helical blade (18) set up on screw axis (16), it welds to go out the mud scraper blade the end of screw axis (16).
4. The raw potato product mud-making and forming integrated machine device as claimed in claim 3, wherein: 4-12 blades (17) can be welded on each pitch of the spiral shaft (16), the blades (21) are arc-shaped plates, the arc length is 1/8-1/6 of the circumference of the mud making cavity, the arc width is 1/3-1/2 of the spiral radius, and when the blades (17) are welded with the spiral shaft (16), the blades and the axis direction form an included angle of 15-25 degrees and are arranged in a spiral state along the axial direction.
5. The raw potato product mud-making and forming integrated machine device as claimed in claim 3, wherein: the helical blade (18) adopts a variable pitch helix, the pitch is reduced by about 15% in sequence, and 3-5 sections of helices are used for compressing the material into a continuous discharging state.
6. The raw potato product mud-making and forming integrated machine device as claimed in claim 3, wherein: the mud discharging scrapers (19) are 2-3 pieces, and the mud discharging scrapers (19) and the axis direction of the spiral shaft (16) form an included angle of 15 degrees.
7. The integrated potato product mashing and molding machine device of claim 2, wherein the integrated potato product mashing and molding machine device comprises: the forming cavity end plate (13) at the discharge end adopts a quick-assembly structural form, when the machine is stopped, the forming cavity end plate (13) is opened, the blade screw device (11) is moved out, and a cleaning tool is adopted to clean the surfaces of the screw barrel wall, the blades and the screw blades.
8. The integrated potato product mashing and molding machine device of claim 2, wherein the integrated potato product mashing and molding machine device comprises: the number of the discharging forming tubes (14) is adjusted according to the specification and the size of the product and the yield requirement, and a multi-row discharging mode is formed.
9. The integrated potato product mashing and molding machine device of claim 2, wherein the integrated potato product mashing and molding machine device comprises: the steel wire cutting device (15) consists of a stepping motor (22), a crank rod (23), a cam connecting rod (24), a linear bearing (25), an ejector pin (26), a door-shaped frame (27), a pre-tightening spring (28), a steel wire cutter (29), a sliding block (30), a transverse slide way (31) and a longitudinal slide way (32), the stepping motor (22) controlled by the electric appliance control device (6) drives the crank rod (23) to rotate for a circle at regular time to form intermittent rotation, and the crank rod (23) drives the cam connecting rod (24) through a hinge shaft to form a crank connecting rod mechanism to convert circular motion into linear motion; and drives the door-shaped frame (27) and the sliding block (30) to move up and down between the two longitudinal slideways (32) through the articulated shaft, the steel wire cutter (29) arranged on the door-shaped frame (27) moves up and down along with the two longitudinal slideways, when the steel wire cutter (29) moves downwards, the cutting movement of the material is completed, the thimble (26) is arranged on the crank rod (23) in a threaded mode, the position of the thimble (26) is adjusted and locked by using a nut, when the steel wire cutter (29) starts to move upwards at the bottom dead center, the thimble (26) is gradually contacted with the convex surface of the cam connecting rod (24), and the cam connecting rod (24) is forced to overcome the pressure of a pre-tightening spring (28) by moving to the convex surface, so that the cam connecting rod (24) drives the door-shaped frame (27) and the steel wire cutter (29) to integrally move rightwards on the transverse slide way (31) by a cam lift range, and the yielding action of the steel wire cutter when returning is realized; when the steel wire cutter (29) moves upwards to a top dead center, the ejector pin (26) is gradually separated from the contact with the convex surface of the cam connecting rod (24), the cam connecting rod (24) is reset under the pressure action of the pre-tightening spring (28) to drive the door-shaped frame (27) and the steel wire cutter (29) to move left on the transverse slide way (31) to lift, the cam connecting rod returns to a transverse original position, the steel wire cutter (29) and other components move downwards to finish repeated cutting and cutter withdrawal and avoidance actions.
10. The integrated potato product mashing and molding machine device of claim 2, wherein the integrated potato product mashing and molding machine device comprises: the feeding belt conveyor (2) is arranged between a mud making cavity feeding hopper and the electromagnetic vibration distributor (4), the feeding width and the distribution width are consistent with the width of the cavity, the discharging belt conveyor (5) is arranged below a discharging pipe opening, a cut product is conveyed to the next process, and the height interval is set between 30 mm and 70 mm; the diameters of the mud making cavity and the forming cavity are matched through the change of the outer diameter of the blade screw device (11), so that a gap with a certain size is formed between the mud making cavity and the forming cavity and is adjusted.
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CN201921179648.4U CN210642325U (en) | 2019-07-25 | 2019-07-25 | System mud shaping all-in-one equipment of former potato goods |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110447860A (en) * | 2019-07-25 | 2019-11-15 | 中国机械工业集团有限公司 | A kind of mud forming integrated machine equipment processed of original potato product |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110447860A (en) * | 2019-07-25 | 2019-11-15 | 中国机械工业集团有限公司 | A kind of mud forming integrated machine equipment processed of original potato product |
CN110447860B (en) * | 2019-07-25 | 2024-05-17 | 中国机械工业集团有限公司 | Mud making and forming integrated machine equipment for raw potato products |
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