CN210620034U - Remote control device of ultra-large tower crane - Google Patents

Remote control device of ultra-large tower crane Download PDF

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Publication number
CN210620034U
CN210620034U CN201921138778.3U CN201921138778U CN210620034U CN 210620034 U CN210620034 U CN 210620034U CN 201921138778 U CN201921138778 U CN 201921138778U CN 210620034 U CN210620034 U CN 210620034U
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CN
China
Prior art keywords
module
tower crane
shell
motor
rotating module
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Expired - Fee Related
Application number
CN201921138778.3U
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Chinese (zh)
Inventor
代灵
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Shenzhen Anshun Kang Machinery Co Ltd
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Shenzhen Anshun Kang Machinery Co Ltd
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Priority to CN201921138778.3U priority Critical patent/CN210620034U/en
Application granted granted Critical
Publication of CN210620034U publication Critical patent/CN210620034U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Control And Safety Of Cranes (AREA)

Abstract

The utility model discloses a remote control device of super-large tower crane mainly includes analog control platform and monitoring module, analog control platform mainly includes box, linkage platform, extension board, pendulum board, wireless communication module, seat and display screen, the display screen is installed to box upper portion inlays to establish, box mid-mounting has the linkage platform, the box right side is rotated and is installed the pendulum board, and pendulum board left end fixed mounting has the seat, and seat left end fixed mounting has the extension board, the box left part seted up with extension board complex recess, box top right part fixed mounting has wireless communication module. The utility model has the advantages of reasonable design structurally, this device adopts intelligent information transmission, carries out tower crane control on ground, and protection user safety accomplishes the nimble observation of multi-angle, compares a plurality of high definition zoom cameras of purchase, and is with low costs, and wireless communication does not need the wiring, has self-cleaning and limit function, convenience safe in utilization.

Description

Remote control device of ultra-large tower crane
Technical Field
The utility model relates to a tower crane controlgear specifically is a remote control device of super large-scale tower crane.
Background
Tower cranes, also known as tower cranes, originate in western europe. And the movable arm is arranged on the rotary crane at the upper part of the high-rise tower body. The working space is large, and the device is mainly used for vertical and horizontal conveying of materials and installation of building components in building construction. The device consists of a metal structure, a working mechanism and an electrical system. The metal structure comprises a tower body, a movable arm, a base and the like. The working mechanism has four parts of lifting, amplitude variation, rotation and walking. The electric system comprises a motor, a controller, a power distribution cabinet, a connecting circuit, a signal and lighting device and the like.
The operation of the tower crane is operated by special constructors, the constructors need to climb to the top of the tower crane, time and labor are wasted, and safety problems cannot be guaranteed in the climbing process; and along with intelligent deepening production life gradually, it has realistic value to carry out intelligent operation to the tower crane, and adopts the simple camera of fixed assembly to carry out remote video transmission, needs to install the camera in a plurality of position, and is with high costs, and the wiring is complicated, observes the flexibility poor, does not have self-cleaning function, inconvenient operation.
Disclosure of Invention
An object of the utility model is to provide a remote control device of super large-scale tower crane to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a remote control device of an ultra-large tower crane mainly comprises an analog control console and a monitoring module, wherein the analog control console mainly comprises a box body, a linkage table, a support plate, a swing plate, a wireless communication module, a seat and a display screen; the monitoring module mainly comprises an outer frame, a reciprocating motor, a camera and an inner tube, wherein racks are fixedly arranged on the inner wall of the middle of the left side of the outer frame in an equidistant mode, connecting plates are fixedly arranged at two ends of each rack, one side of each connecting plate, which is positioned in the range of the corresponding rack, is fixedly provided with a limit switch, a guide sleeve is fixedly arranged on the inner wall of the right end of the outer frame, an inner tube is slidably arranged on the inner side of the guide sleeve, a motor is fixedly arranged on the left part of the inner side of the inner tube, a motor shaft of the motor is fixedly provided with a chute gear, the chute gear is meshed with the racks, the outer wall of the left part of the inner tube is fixedly provided with a sliding pin arranged in an equidistant mode, a shell is fixedly arranged at the right end of the inner tube, a first rotating module, the improved motor is characterized in that a control module is fixedly mounted at the left part of the top end of the shell, a reciprocating motor is fixedly mounted at the right part of the top end of the shell, a perspective shell is fixedly mounted at the lower right part of the shell, a wear-resistant sleeve is installed on the inner side of the upper part of the perspective shell in a penetrating mode, a brush holder is installed in the middle of the wear-resistant sleeve in a rotating mode, a motor shaft of the reciprocating motor passes through the left end of the brush holder fixedly connected with a shaft.
As a further aspect of the present invention: the linkage table adopts a THQ-1 series linkage control table, and is in data communication with the tower crane integrated controller through a data line.
As a further aspect of the present invention: and the inner wall of the outer frame is provided with a sliding groove matched with the sliding pin.
As a further aspect of the present invention: the control module adopts an STC89C52Rc control panel integrated with an LORA6102PRO type wireless communication chip and a VC0301PLNV type digital signal processing chip DSP, and the control module is electrically connected with the motor, the first rotating module, the reciprocating motor, the second rotating module, the camera and the limit switch.
As a further aspect of the present invention: the first rotating module and the second rotating module adopt an ADM-01-50-P type servo rotating module.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model has the advantages of reasonable design structurally, this device adopts intelligent information transmission, carries out tower crane control on ground, and protection user safety accomplishes the nimble observation of multi-angle, compares a plurality of high definition zoom cameras of purchase, and is with low costs, and wireless communication does not need the wiring, has self-cleaning and limit function, convenience safe in utilization.
Drawings
Fig. 1 is a schematic structural diagram of a simulation console in a remote control device of an ultra-large tower crane.
Fig. 2 is a schematic structural diagram of a monitoring module in a remote control device of an ultra-large tower crane.
Fig. 3 is a schematic structural view of a right viewing angle a in fig. 2.
Fig. 4 is a schematic structural diagram at B in fig. 2.
Fig. 5 is a schematic structural view of a right viewing angle B in fig. 2.
In the figure: the device comprises a box body 1, a linkage table 2, a support plate 3, a swing plate 4, a wireless communication module 5, a seat 6, a display screen 7, a sliding pin 8, a motor 9, an outer frame 10, a rack 11, a guide sleeve 12, a support 13, a control module 14, a first rotating module 15, a reciprocating motor 16, a brush holder 17, a second rotating module 18, a camera 19, a connecting plate 20, a limit switch 21, an inner pipe 22, a chute gear 23, a shell 24, a perspective shell 25 and a wear-resistant sleeve 26.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected" and "disposed" are to be construed broadly, and may for example be fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 5, in the embodiment of the present invention, a remote control device for an ultra-large tower crane mainly includes an analog console and a monitoring module, where the analog console mainly includes a box 1, a linkage table 2, a support plate 3, a swing plate 4, a wireless communication module 5, a seat 6 and a display screen 7, the display screen 7 is embedded and installed on the upper portion of the box 1, the linkage table 2 is assembled and installed in the middle of the box 1, the swing plate 4 is rotatably installed on the right side of the box 1, the seat 6 is fixedly installed on the left end of the swing plate 4, the support plate 3 is fixedly installed on the left end of the seat 6, a groove matched with the support plate 3 is formed in the left portion of the box 1, and the wireless communication module 5 is fixedly installed on the; the monitoring module mainly comprises an outer frame 10, a reciprocating motor 16, a camera 19 and an inner tube 22, wherein racks 11 arranged at equal intervals are fixedly arranged on the inner wall of the middle part on the left side of the outer frame 10, connecting plates 20 are fixedly arranged at two ends of the racks 11, a limit switch 21 is fixedly arranged on one side of each connecting plate 20 within the range of the corresponding rack 11, a guide sleeve 12 is fixedly arranged on the inner wall of the right end of the outer frame 10, the inner tube 22 is slidably arranged on the inner side of the guide sleeve 12, a motor 9 is fixedly arranged on the left part of the inner side of the inner tube 22, a motor shaft of the motor 9 is fixedly provided with a chute gear 23, the chute gear 23 is meshed with the racks 11 and connected with the same, a sliding pin 8 arranged at equal intervals is fixedly arranged on the outer wall of the left part of the inner tube 22, a shell 24 is fixedly arranged at the right end of the, the second rotates 18 left ends of module and has camera 19 through bolt assembly mounting, 24 top left parts fixed mounting of casing has control module 14, 24 top right parts fixed mounting of casing has reciprocating motor 16, 24 right lower part fixed mounting of casing has perspective shell 25, and perspective shell 25 upper portion inboard is run through and is installed wear-resisting cover 26, and wear-resisting cover 26 mid-rotation installs brush yoke 17, reciprocating motor 16's motor shaft passes through shaft coupling fixed connection brush yoke 17 left end, brush yoke 17 is close to perspective shell 25 one end fixed mounting has the brush hair.
The linkage table 2 adopts a THQ1 series linkage control table, and the linkage table 2 is communicated with a tower crane integrated control machine through a data line.
The inner wall of the outer frame 10 is provided with a sliding groove matched with the sliding pin 8.
The control module 14 adopts an STC89C52Rc control panel integrated with an LORA6102PRO type wireless communication chip and a VC0301PLNV type digital signal processing chip DSP, and the control module 14 is electrically connected with the motor 9, the first rotating module 15, the reciprocating motor 16, the second rotating module 18, the camera 19 and the limit switch 21.
The first rotating module 15 and the second rotating module 18 adopt an ADM-01-50-P type servo rotating module.
The utility model discloses a theory of operation is:
the utility model relates to a remote control device of an ultra-large tower crane, when in use, an analog control platform is arranged in a ground control chamber, a monitoring module is fixed at a tower crane cab to replace personnel to carry out on-site observation, the observation mode is to collect image information through a camera 19, an LORA6102PRO type wireless communication chip integrated by a control module 14 is sent to the analog control platform and is displayed through a display screen 7, a user sits on a seat 2 to carry out tower crane action control through a linkage platform 2, the control instruction of the user is transmitted to a tower crane integrated controller through a data line, the tower crane integrated controller sends a received signal to an execution module of the tower crane to carry out action control, and in order to facilitate observation, a specific wireless action signal can be sent to the control module 14, the control module 14 can make a motor 9 rotate forwards and backwards, a chute gear 23 is matched with the meshing connection of a rack 11, the inner tube 22 is driven to slide left and right in the outer frame 10 to change the horizontal position of the camera 19, the limit switch 21 limits the telescopic range, once the inner tube touches the motor 9, the power is cut off to ensure the safety and stability of the equipment during adjustment, the horizontal and vertical directions of the camera 19 are changed through the servo rotation of the first rotating module 15 and the second rotating module 18, the observation is carried out through the perspective shell 25, the perspective shell 25 plays a role in protecting the internal equipment while the observation is not influenced, when dust is accumulated on the outer surface of the perspective shell 25, an action signal is sent to the control module 14, the control module 14 controls the reciprocating motor 16 to rotate in a reciprocating way of 180 degrees to drive the brush holder 17 to clean the outer wall of the perspective shell 25 in a reciprocating way, the device adopts intelligent information transmission to control the tower crane on the ground to protect the safety of a user, and one camera 19 is adopted to complete multi-angle flexible observation, compare a plurality of high definition cameras that zoom of purchase, with low costs, wireless communication does not need the wiring, has self-cleaning and limit function, convenience safe in utilization.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (5)

1. The remote control device of the ultra-large tower crane mainly comprises an analog control platform and a monitoring module, and is characterized in that the analog control platform mainly comprises a box body (1), a linkage platform (2), a support plate (3), a swing plate (4), a wireless communication module (5), a seat (6) and a display screen (7), wherein the display screen (7) is embedded and installed on the upper portion of the box body (1), the linkage platform (2) is assembled and installed in the middle of the box body (1), the swing plate (4) is rotatably installed on the right side of the box body (1), the seat (6) is fixedly installed at the left end of the swing plate (4), the support plate (3) is fixedly installed at the left end of the seat (6), a groove matched with the support plate (3) is formed in the left portion of the box body (1), and the wireless communication module (5) is fixedly installed; the monitoring module mainly comprises an outer frame (10), a reciprocating motor (16), a camera (19) and an inner tube (22), wherein the inner wall of the middle of the left side of the outer frame (10) is fixedly provided with racks (11) which are arranged at equal intervals, two ends of each rack (11) are fixedly provided with a connecting plate (20), one side of each connecting plate (20) located in the range of the corresponding rack (11) is fixedly provided with a limit switch (21), the inner wall of the right end of the outer frame (10) is fixedly provided with a guide sleeve (12), the inner tube (22) is slidably arranged on the inner side of the guide sleeve (12), the motor (9) is fixedly arranged at the left part of the inner tube (22), a chute gear (23) is fixedly arranged on a motor shaft of the motor (9), the chute gear (23) is meshed with the racks (11), the outer wall of the left part of the inner tube (, a first rotating module (15) is fixedly installed at the upper part of the inner side of the shell (24), a support (13) is installed at the bottom end of the first rotating module (15) through a bolt in an assembling way, a second rotating module (18) is fixedly installed at the lower part of the support (13), a camera (19) is installed at the left end of the second rotating module (18) through a bolt in an assembling way, the left part of the top end of the shell (24) is fixedly provided with a control module (14), the right part of the top end of the shell (24) is fixedly provided with a reciprocating motor (16), a perspective shell (25) is fixedly arranged at the right lower part of the shell (24), a wear-resistant sleeve (26) is arranged at the inner side of the upper part of the perspective shell (25) in a penetrating way, a brush holder (17) is rotatably arranged in the middle of the wear-resistant sleeve (26), a motor shaft of the reciprocating motor (16) is fixedly connected with the left end of the brush holder (17) through a coupler, and one end of the brush holder (17) close to the perspective shell (25) is fixedly provided with brush hair.
2. The remote control device of the ultra-large tower crane according to claim 1, wherein the linkage table (2) adopts a THQ-1 series linkage control table, and the linkage table (2) is in data communication with the tower crane integrated control machine through a data line.
3. The remote control device of the ultra-large tower crane according to claim 1, wherein the inner wall of the outer frame (10) is provided with a sliding groove matched with the sliding pin (8).
4. The remote control device of the ultra-large tower crane according to claim 1, wherein the control module (14) adopts an STC89C52Rc control board integrated with a LORA6102PRO type wireless communication chip and a VC0301PLNV type digital signal processing chip DSP, and the control module (14) is electrically connected with the motor (9), the first rotating module (15), the reciprocating motor (16), the second rotating module (18), the camera (19) and the limit switch (21).
5. The remote control device of the ultra-large tower crane according to claim 1, wherein the first rotating module (15) and the second rotating module (18) adopt an ADM-01-50-P type servo rotating module.
CN201921138778.3U 2019-07-19 2019-07-19 Remote control device of ultra-large tower crane Expired - Fee Related CN210620034U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921138778.3U CN210620034U (en) 2019-07-19 2019-07-19 Remote control device of ultra-large tower crane

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921138778.3U CN210620034U (en) 2019-07-19 2019-07-19 Remote control device of ultra-large tower crane

Publications (1)

Publication Number Publication Date
CN210620034U true CN210620034U (en) 2020-05-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921138778.3U Expired - Fee Related CN210620034U (en) 2019-07-19 2019-07-19 Remote control device of ultra-large tower crane

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CN (1) CN210620034U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112173973A (en) * 2020-09-30 2021-01-05 程霖锋 Tower crane remote real-time operation system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112173973A (en) * 2020-09-30 2021-01-05 程霖锋 Tower crane remote real-time operation system

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20200526

Termination date: 20210719

CF01 Termination of patent right due to non-payment of annual fee