CN210604354U - Cloth pattern and character online acquisition device - Google Patents

Cloth pattern and character online acquisition device Download PDF

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Publication number
CN210604354U
CN210604354U CN201921623389.XU CN201921623389U CN210604354U CN 210604354 U CN210604354 U CN 210604354U CN 201921623389 U CN201921623389 U CN 201921623389U CN 210604354 U CN210604354 U CN 210604354U
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cloth
camera
suite
camera suite
cross rod
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不公告发明人
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Chengdu Shuzhilian Technology Co Ltd
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Chengdu Shuzhilian Technology Co Ltd
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Abstract

The utility model discloses a cloth pattern and character online acquisition device, include: the device comprises a cuboid frame, a first cross bar, a second cross bar, a first camera suite, a second camera suite, a light source module and an industrial computing control station; the cloth distribution device comprises a rectangular frame, a first camera suite and a second camera suite, wherein the rectangular frame is vertically arranged on the ground, a channel for cloth to move through is arranged in the rectangular frame, the rectangular frame is provided with the first cross rod and the second cross rod, the first cross rod and the second cross rod are both positioned above the channel, the first cross rod is provided with the first camera suite and the second camera suite, and the first camera suite and the second camera suite are used for collecting images of the cloth in the channel; the second cross rod is provided with a light source module, the light source module is used for providing illumination for the channel, and the first camera suite and the second camera suite are connected with the industrial computer control station through data lines; when the device is used for detecting cloth, compared with the traditional manual detection mode and the traditional off-line detection mode, the detection efficiency is higher, and online real-time detection can be carried out.

Description

Cloth pattern and character online acquisition device
Technical Field
The utility model relates to a cloth image acquisition equipment field specifically relates to an online collection system of cloth pattern and character.
Background
In the production process of the cloth, hollowed-out patterns or characters with various colors are often left on the cloth by processes such as carving, printing and dyeing, and when the quality inspection is finished after the processes, whether the patterns or characters on the cloth are correct is often required to be confirmed. Existing methods include manual inspection and off-line machine vision inspection.
Wherein, the manual inspection has obvious inefficiency, and is with high costs, makes mistakes easily etc. disadvantage. While off-line machine vision inspection, which is faster than manual review, is more efficient and less costly, it still suffers from the following disadvantages:
(1) there is no real-time. Detecting that the cloth with problems is produced, so that the delivery error is avoided, but the defects of patterns and characters are not found at the first time when the problems occur; (2) the subsequent production loss is still unavoidable. Because the cloth process is finished in the production line by processes such as drying and sizing after carving or printing and dyeing, the detected defective products before shipment cause subsequent process waste including labor and energy consumption.
SUMMERY OF THE UTILITY MODEL
The utility model provides a cloth pattern and character online acquisition device, the purpose is that solve among the prior art in the cloth production process artifical detection efficiency low, off-line measuring lacks the real-time and can't avoid the technical problem of follow-up production loss, has realized that detection efficiency is higher, and can carry out online real-time detection's technological effect.
In order to realize the above utility model purpose, the utility model provides an online collection system of cloth pattern and character, the device includes:
the device comprises a cuboid frame, a first cross bar, a second cross bar, a first camera suite, a second camera suite, a light source module and an industrial computing control station;
the cloth distribution device comprises a rectangular frame, a first camera suite and a second camera suite, wherein the rectangular frame is vertically arranged on the ground, a channel for cloth to move through is arranged in the rectangular frame, the rectangular frame is provided with the first cross rod and the second cross rod, the first cross rod and the second cross rod are both positioned above the channel, the first cross rod is provided with the first camera suite and the second camera suite, and the first camera suite and the second camera suite are used for collecting images of the cloth in the channel; install the light source module on the second horizontal pole, the light source module is used for providing illumination to the passageway, and first camera external member and second camera external member pass through the data line and are connected with industrial computer control station.
Wherein, the utility model discloses a principle does: be equipped with in the cuboid frame and be used for the cloth to remove the passageway that passes through, the cloth that needs to detect after the processing passes through from the passageway, and the passageway top is equipped with first camera external member and second camera external member, utilizes first camera external member and second camera external member to gather the cloth image, transmits for the industrial computer control station and handles, compares the manual work and carries out detection efficiency and improve greatly and can online real-time detection. Utilize the light source module can provide illumination to the passageway, guarantee image acquisition effect.
Preferably, the bottom of the frame is provided with a frame moving wheel set. The frame moving wheel set is convenient for flexibly adjusting the position of the frame according to actual conditions in practical application, and is convenient to use.
Preferably, the frame moving wheel set is a belt brake set. The design can be adjusted the wheelset into the brake state after the position of frame is adjusted for the area wheelset of stopping, and the frame is whole firm of being convenient for.
Preferably, the rectangular parallelepiped frame is made of a stainless steel material. The stainless steel material can ensure the strength of the frame and is not easy to rust.
Preferably, the first rail and the second rail do not have an overlapping area in the vertical direction. The purpose of design like this is to avoid light source module to cause the image acquisition of camera module to block.
Preferably, the device further comprises a display and a mouse, and the display and the mouse are connected with the industrial computing control station.
Preferably, a first guide rail is arranged on the first cross rod, and the first camera suite and the second camera suite are in sliding connection with the first guide rail. The first camera suite and the second camera suite are designed to be in sliding connection with the first guide rail, so that the image acquisition range of the first camera suite and the image acquisition range of the second camera suite can be adjusted conveniently.
Preferably, the device further comprises a moving platform, and the cloth to be acquired in the image is paved on the upper surface of the moving platform.
The utility model provides a one or more technical scheme has following technological effect or advantage at least:
compared with the traditional manual detection mode and offline detection mode, the cloth detection device has higher detection efficiency and can perform online real-time detection when being used for detecting cloth.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention;
fig. 1 is a schematic structural view of an on-line collecting device for cloth patterns and characters in the present invention;
the system comprises an industrial computing control station 1, a mouse and keyboard set 2, a display 3, a mechanical frame 4, a first camera external member 5, a second camera external member 6, a light source module 7, an optical view field 8, a moving cloth 9 and a frame moving wheel set 10.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and detailed description. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflicting with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and the scope of the present invention is not limited by the specific embodiments disclosed below.
Referring to fig. 1, the utility model provides an online collection system of cloth pattern and character, the device includes:
the cuboid frame, the first cross bar, the second cross bar and the first camera suite are A-CAM-P4-CC-08K050, the second camera suite is A-CAM-P4-CM-08K070, the light source module is UBD-LLP-1000, and the industrial computing control station is UBD-IPC-050;
the cloth distribution device comprises a rectangular frame, a first camera suite and a second camera suite, wherein the rectangular frame is vertically arranged on the ground, a channel for cloth to move through is arranged in the rectangular frame, the rectangular frame is provided with the first cross rod and the second cross rod, the first cross rod and the second cross rod are both positioned above the channel, the first cross rod is provided with the first camera suite and the second camera suite, and the first camera suite and the second camera suite are used for collecting images of the cloth in the channel; install the light source module on the second horizontal pole, the light source module is used for providing illumination to the passageway, and first camera external member and second camera external member pass through the data line and are connected with industrial computer control station.
Wherein, in the embodiment of the present invention, the bottom of the frame is provided with a frame moving wheel set.
Wherein, in the embodiment of the utility model provides an in, the device still includes display and mouse, display and mouse with industrial computer control station connects.
The utility model discloses an industrial camera on-line recognition pattern and character of specialty, cooperation optical system supplement the light source, and mechanical frame can height-adjusting and horizontal position.
The method comprises the steps that a camera adopts a linear scanning camera, picture information of moving cloth can be obtained in real time, a standard industrial computer or an embedded computer is arranged beside a production line, the computer drives the camera to obtain picture stream data or original data, a cloth detection result is obtained through processing of the computer, the result is prompted through a window in a display, a consistent or inconsistent result can be presented, and a current pattern or character can be displayed according to requirements. The utility model discloses a linear scanning image acquisition system can acquire the image that speed reaches 2 meters/second's transmission cloth in real time, and the width can be realized through parallel increase camera and light source as required.
The utility model provides an online recognition device of cloth pattern and character can be worked under the line moving prerequisite is produced in not influencing, reaches the effect of real-time identification defect. FIG. 1 is a schematic structural diagram of the whole device, including an industrial computing control station 1 of a computing control unit, which is an integrated design of a chassis and includes sub-units such as a CPU, a GPU, an image acquisition card, a light source driving unit, a main board, a power supply and the like; the mouse and keyboard set comprises a human-computer interaction mouse and keyboard set 2 and a display 3; contain the mechanical frame 4 that is used for installation and fixed optical camera lens and light source module, this mechanical frame has the function of adjusting first camera external member 5 and the 6 shooting angle of second camera external member and the height of shooing, also has the function of adjusting light source module 7 angle of polishing and the height of polishing, 8 is the visual field of camera in the picture, 9 is the detected thing such as cloth that removes, 10 is the gyro wheel module, can roll and remove the position of whole frame, also can receive, let the frame fall to the ground and keep steadily.
This embodiment can be described as the following workflow: during the high-speed transmission of the detected objects 9 such as the moving cloth in the production line, the first camera suite 5 and the second camera suite 6 receive the trigger notification to know that the patterns and characters are under the view field, the industrial computing control station 1 drives the camera to start the linear scanning work, at this time, the industrial computing control station 1 simultaneously triggers and drives the light source module 7 to shine, the first camera suite 5 and the second camera suite 6 transmit the scanned image data to the memory of the industrial computing control station 1, the industrial computing control station 1 processes the image in and out, and the judged result is stored in the database and displayed on the interface of the display 3 at the same time.
While the preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the appended claims be interpreted as including the preferred embodiment and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (8)

1. The utility model provides an online collection system of cloth pattern and character which characterized in that, the device includes:
the device comprises a cuboid frame, a first cross bar, a second cross bar, a first camera suite, a second camera suite, a light source module and an industrial computing control station;
the cloth distribution device comprises a rectangular frame, a first camera suite and a second camera suite, wherein the rectangular frame is vertically arranged on the ground, a channel for cloth to move through is arranged in the rectangular frame, the rectangular frame is provided with the first cross rod and the second cross rod, the first cross rod and the second cross rod are both positioned above the channel, the first cross rod is provided with the first camera suite and the second camera suite, and the first camera suite and the second camera suite are used for collecting images of the cloth in the channel; install the light source module on the second horizontal pole, the light source module is used for providing illumination to the passageway, and first camera external member and second camera external member pass through the data line and are connected with industrial computer control station.
2. The cloth pattern and character on-line collecting device as claimed in claim 1, wherein the frame bottom is provided with a frame moving wheel set.
3. The cloth pattern and character on-line collecting device as claimed in claim 2, wherein the frame moving wheel set is a belt brake set.
4. The cloth pattern and character on-line acquisition device as claimed in claim 1, wherein the rectangular parallelepiped frame is made of stainless steel.
5. The cloth pattern and character on-line collecting device as claimed in claim 1, wherein the first cross bar and the second cross bar have no overlapping area in a vertical direction.
6. The on-line acquisition device of cloth patterns and characters as claimed in claim 1, further comprising a display and a mouse, wherein the display and the mouse are connected with the industrial computing control station.
7. The cloth pattern and character online acquisition device of claim 1, wherein a first guide rail is arranged on the first cross bar, and the first camera suite and the second camera suite are slidably connected with the first guide rail.
8. The cloth pattern and character on-line acquisition device as claimed in claim 1, further comprising a moving platform, wherein the cloth to be image acquired is laid on the upper surface of the moving platform.
CN201921623389.XU 2019-09-26 2019-09-26 Cloth pattern and character online acquisition device Active CN210604354U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921623389.XU CN210604354U (en) 2019-09-26 2019-09-26 Cloth pattern and character online acquisition device

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Application Number Priority Date Filing Date Title
CN201921623389.XU CN210604354U (en) 2019-09-26 2019-09-26 Cloth pattern and character online acquisition device

Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112683912A (en) * 2020-11-27 2021-04-20 成都数之联科技有限公司 Cloth cover defect visual detection method and device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112683912A (en) * 2020-11-27 2021-04-20 成都数之联科技有限公司 Cloth cover defect visual detection method and device

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Address after: 610000 No. 270, floor 2, No. 8, Jinxiu street, Wuhou District, Chengdu, Sichuan

Patentee after: Chengdu shuzhilian Technology Co.,Ltd.

Address before: 610000 No.2, 4th floor, building 1, Jule Road intersection, West 1st section of 1st ring road, Wuhou District, Chengdu City, Sichuan Province

Patentee before: CHENGDU SHUZHILIAN TECHNOLOGY Co.,Ltd.

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