CN210598943U - Turbine fracturing semitrailer - Google Patents
Turbine fracturing semitrailer Download PDFInfo
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- CN210598943U CN210598943U CN201921578578.XU CN201921578578U CN210598943U CN 210598943 U CN210598943 U CN 210598943U CN 201921578578 U CN201921578578 U CN 201921578578U CN 210598943 U CN210598943 U CN 210598943U
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Abstract
The utility model discloses a turbine fracturing semitrailer, turbine fracturing semitrailer includes half string car body, turbine engine, reducing gear box, drive mechanism and plunger pump are established on half string car body, and the reducing gear box is connected to turbine engine's output, is connected through the drive mechanism transmission between reducing gear box and the plunger pump. Has the advantages that: through the turbine engine, the reduction gearbox, the transmission mechanism and the plunger pump are connected along the straight line in the power transmission direction, excessive transmission loss can be avoided, and efficient transmission performance is guaranteed. The whole vehicle is small in size, light in weight, low in use cost and low in fault risk.
Description
Technical Field
The utility model relates to an oil gas field operation field, concretely relates to turbine fracturing semitrailer.
Background
On the fracturing operation site of the global oil and gas field, the driving modes of the fracturing equipment mainly comprise two modes:
the first driving mode is diesel engine driving, and the specific scheme is that the diesel engine is connected with a gearbox and drives a fracturing plunger pump to work through a transmission shaft. That is, the power source is a diesel engine, the transmission is a gearbox and a driveshaft, and the actuator is a frac plunger pump.
This configuration mode has the following disadvantages:
(1) large volume and heavy weight: the diesel engine drives the gearbox to drive the fracturing plunger pump through the transmission shaft, and the fracturing plunger pump is large in size, heavy in weight, limited in transportation and low in power density.
(2) And is not environment-friendly: in the well site operation process of the fracturing equipment driven by the diesel engine, engine exhaust pollution and noise pollution can be generated, the noise exceeds 105dBA, and the normal life of surrounding residents is seriously influenced.
(3) Uneconomic: the fracturing equipment driven by the diesel engine has the advantages of higher initial purchase cost, high unit power fuel consumption cost during the operation of the equipment and high daily maintenance cost of the engine and the gearbox.
The second driving mode is electrically driven fracturing, and the specific scheme is that a motor is connected with a transmission shaft or a coupling to drive a fracturing plunger pump to work. That is, the power source is an electric motor, the transmission is a drive shaft or coupling, and the actuator is a frac plunger pump.
Electrically driven fracturing by itself, while having many advantages, the powering of a fracturing well site is a prerequisite for electrically driven fracturing practices. Typically, the problem of powering a fracturing well site is not well solved. Or the power grid capacity of a well site is too small, and the whole fracturing unit is not driven; or the well site has no grid at all. Common electrically driven fracturing sites typically use generators to generate electricity, the most economical fuel for electricity generation is natural gas, but the use of natural gas requires the user to rent or purchase gas-fired power generating units. For a fractured well site without a power grid, the power of the gas-fired power generator set needs to reach at least 30MW, which is a significant investment for customers to purchase such a high-power gas-fired power generator set. More importantly, in the actual construction process, because the gas generator set is stopped due to faults, the whole electrically-driven fracturing unit can be paralyzed, the operation quality is seriously influenced, and even operation accidents can be caused.
Therefore, a new fracturing device is urgently needed to be provided, the defects of the existing diesel engine driven fracturing and the existing electric driven fracturing are overcome, and the requirements of the global oil-gas field fracturing market can be better met.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an it is not enough that prior art is overcome to the purpose, provides a turbine fracturing semitrailer, through turbine engine, reducing gear box, drive mechanism and plunger pump can avoid too much transmission loss along the ascending linear connection of power transmission side, guarantee efficient transmission performance. The turbine engine has the advantages of small volume, light weight and high power density, the single machine power of the turbine fracturing equipment is more than 2 times that of the conventional diesel fracturing equipment due to the same external dimension and weight. The turbine engine can directly use 100% of natural gas as fuel, and compared with diesel consumption in diesel driving and investment of a gas generator set in electric driving fracturing equipment, the use cost is greatly reduced. Meanwhile, the turbine fracturing equipment is usually driven to work in a one-to-one mode with the plunger pumps, and unlike the electrically-driven fracturing equipment in which a single high-power gas generator set drives a plurality of plunger pumps, the turbine fracturing equipment can be used for sharing the fault risk of the single high-power gas generator to each turbine fracturing equipment. The risk that the whole set of fracturing truck set is paralyzed due to the fault of a single gas power generation device is avoided.
The purpose of the utility model is achieved through the following technical measures: the turbine fracturing semitrailer comprises a semitrailer body, a turbine engine, a reduction gearbox, a transmission mechanism and a plunger pump, wherein the turbine engine, the reduction gearbox, the transmission mechanism and the plunger pump are arranged on the semitrailer body, the output end of the turbine engine is connected with the reduction gearbox, and the reduction gearbox and the plunger pump are in transmission connection through the transmission mechanism.
Further, the turbine engine is provided with an exhaust system on the opposite side of the connecting reduction box, the exhaust system comprises an exhaust silencer and an exhaust pipeline, and the exhaust silencer is communicated with an exhaust port of the turbine engine through the exhaust pipeline.
Furthermore, the exhaust system, the turbine engine, the reduction gearbox, the transmission mechanism and the plunger pump are arranged on the same straight line along the power transmission direction.
Further, be equipped with air intake system on the semitrailer body, air intake system includes the filter that admits air, admits air muffler and admission line, and the one end of admitting air muffler is connected with the filter that admits air, and the other end and the admission line of admitting air muffler are connected, and the other end and the air inlet intercommunication of turbine engine of admission line.
Further, the power of the plunger pump is above 5000 hp.
Further, the transmission mechanism is a transmission shaft or a coupling.
Furthermore, the number of the axles of the semi-trailer body is more than 3.
Furthermore, a hydraulic power unit is arranged on a gooseneck of the semi-trailer body and used for driving a hydraulic system on the turbine fracturing semi-trailer.
Further, the hydraulic power unit is driven by a diesel engine or an electric motor.
Furthermore, a heat dissipation system is arranged on a gooseneck of the semi-trailer body and cools oil used on the turbine fracturing semi-trailer.
Compared with the prior art, the beneficial effects of the utility model are that: through the turbine engine, the reduction gearbox, the transmission mechanism and the plunger pump are connected along the straight line in the power transmission direction, excessive transmission loss can be avoided, and efficient transmission performance is guaranteed. The turbine engine has the advantages of small volume, light weight and high power density, the single machine power of the turbine fracturing equipment is more than 2 times that of the conventional diesel fracturing equipment due to the same external dimension and weight. The turbine engine can directly use 100% of natural gas as fuel, and compared with diesel consumption in diesel driving and investment of a gas generator set in electric driving fracturing equipment, the use cost is greatly reduced. Meanwhile, the turbine fracturing equipment is usually driven to work in a one-to-one mode with the plunger pumps, and unlike the electrically-driven fracturing equipment in which a single high-power gas generator set drives a plurality of plunger pumps, the turbine fracturing equipment can be used for sharing the fault risk of the single high-power gas generator to each turbine fracturing equipment. The risk that the whole set of fracturing truck set is paralyzed due to the fault of a single gas power generation device is avoided.
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Wherein, 1, a heat dissipation system; 2. a hydraulic power unit; 3. a semi-trailer body; 4. an exhaust muffler; 5. an exhaust duct; 6. an air intake system; 7. a turbine engine; 8. a reduction gearbox; 9. a drive shaft; 10. a plunger pump.
Detailed Description
As shown in fig. 1, a turbine fracturing semitrailer, turbine fracturing semitrailer includes semitrailer body 3, turbine engine 7, reducing gear box 8, drive mechanism and plunger pump 10, turbine engine 7 is the power supply of whole car power transmission system, turbine engine 7, reducing gear box 8, drive mechanism and plunger pump 10 establish on semitrailer body 3, still can arrange parts such as storage battery line, fuel tank, lubricating oil tank, hydraulic tank on semitrailer body 3, provide oil and support for upper-mounted parts such as turbine engine 7, reducing gear box 8, plunger pump 10, turbine engine 7's output is connected reducing gear box 8, is connected through the drive mechanism transmission between reducing gear box 8 and the plunger pump 10. The reduction gearbox 8 is used for driving the plunger pump 10 to work through the transmission mechanism after the power output of the turbine engine 7 is reduced in speed and increased in torque.
The turbine engine 7 is provided with an exhaust system on the opposite side of the connecting reduction box 8, the exhaust system comprises an exhaust silencer 4 and an exhaust pipeline 5, and the exhaust silencer 4 is communicated with an exhaust port of the turbine engine 7 through the exhaust pipeline 5. The exhaust pipe 5 serves to guide the exhaust gas of the turbine engine 7 into the exhaust muffler 4, and the exhaust muffler 4 can reduce exhaust noise.
The exhaust system, the turbine engine 7, the reduction gearbox 8, the transmission mechanism and the plunger pump 10 are arranged on the same straight line along the power transmission direction. Through turbine engine 7, reducing gear box 8, drive mechanism and plunger pump 10 along the ascending sharp connection of power transmission direction, can avoid too much transmission loss, guarantee efficient transmission performance to the installation of arranging like this can reduce half hang the focus height of equipment on the automobile body, convenient transportation. The turbine engine 7 has the advantages of small volume, light weight and high power density, and the single machine power of the turbine fracturing equipment is more than 2 times that of the conventional diesel fracturing equipment with the same external dimension and weight. The turbine engine 7 can directly use 100% of natural gas as fuel, and compared with diesel consumption in diesel driving and investment of a gas generator set in electrically driven fracturing equipment, the use cost is greatly reduced. Of course, the turbine engine 7 can also be 100% fueled by fuel oil, preferably natural gas, which can reduce fuel costs more than fuel oil. Meanwhile, the turbine fracturing equipment is usually driven to work in a one-to-one manner with the plunger pumps 10, unlike the electrically driven fracturing equipment in which a single high-power gas generator set drives a plurality of plunger pumps 10, namely, the turbine fracturing equipment can be adopted to distribute the fault risk of the single high-power gas generator to each turbine fracturing equipment. The risk that the whole set of fracturing truck set is paralyzed due to the fault of a single gas power generation device is avoided.
Be equipped with air intake system 6 on the semi-trailer body 3, air intake system 6 is including the filter that admits air, admit air muffler and admission line, and the one end of the muffler that admits air is connected with the filter that admits air, and the other end and the admission line of the muffler that admits air are connected, and the other end and the air inlet of turbine engine 7 of admission line communicate.
The power of the plunger pump 10 is more than 5000hp, and the plunger pump 10 is more suitable for continuous operation working conditions with long-time heavy load when the power is larger.
The transmission mechanism is a transmission shaft 9 or a coupling.
The number of the axles of the semi-trailer body 3 is more than 3, so that the sufficient bearing capacity of the semi-trailer body is ensured.
And a hydraulic power unit 2 is arranged on the gooseneck of the semi-trailer body 3, and the hydraulic power unit 2 is used for driving a hydraulic system on the turbine fracturing semi-trailer. The hydraulic system comprises a hydraulic pump, a hydraulic motor, various valve parts, a hydraulic oil tank, a hydraulic oil radiator and the like, (the hydraulic system mainly has the functions of driving a fuel pump of the turbine engine 7, a starting motor of the turbine engine 7, a power end lubricating system of the plunger pump 10, a reduction gearbox 8 lubricating system, radiators of various oil products and the like).
The hydraulic power unit 2 is a diesel engine or an electric motor.
And a heat dissipation system 1 is arranged on a gooseneck of the semi-trailer body 3, and the heat dissipation system 1 cools oil used on the turbine fracturing semi-trailer. The used oil products comprise machine oil of a turbine engine 7, hydraulic oil, lubricating oil of a plunger pump 10, lubricating oil of a reduction gearbox 8 and the like.
It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a turbine fracturing semitrailer which characterized in that: the turbine fracturing semitrailer comprises a semitrailer body, a turbine engine, a reduction gearbox, a transmission mechanism and a plunger pump, wherein the turbine engine, the reduction gearbox, the transmission mechanism and the plunger pump are arranged on the semitrailer body, the output end of the turbine engine is connected with the reduction gearbox, and the reduction gearbox and the plunger pump are in transmission connection through the transmission mechanism.
2. The turbine fracturing semitrailer of claim 1, wherein: and the turbine engine is provided with an exhaust system on the opposite side of the connecting reduction box, the exhaust system comprises an exhaust silencer and an exhaust pipeline, and the exhaust silencer is communicated with an exhaust port of the turbine engine through the exhaust pipeline.
3. The turbine fracturing semitrailer of claim 2, wherein: the exhaust system, the turbine engine, the reduction gearbox, the transmission mechanism and the plunger pump are arranged on the same straight line along the power transmission direction.
4. The turbine fracturing semitrailer of claim 1, wherein: the semitrailer body is provided with an air inlet system, the air inlet system comprises an air inlet filter, an air inlet silencer and an air inlet pipeline, one end of the air inlet silencer is connected with the air inlet filter, the other end of the air inlet silencer is connected with the air inlet pipeline, and the other end of the air inlet pipeline is communicated with an air inlet of a turbine engine.
5. The turbine fracturing semitrailer of claim 1, wherein: the power of the plunger pump is more than 5000 hp.
6. The turbine fracturing semitrailer of claim 1, wherein: the transmission mechanism is a transmission shaft or a coupling.
7. The turbine fracturing semitrailer of claim 1, wherein: the number of the axles of the semi-trailer body is more than 3.
8. The turbine fracturing semitrailer of claim 1, wherein: and a hydraulic power unit is arranged on the gooseneck of the semi-trailer body and is used for driving a hydraulic system on the turbine fracturing semitrailer.
9. The turbine fracturing semitrailer of claim 8, wherein: the hydraulic power unit is driven by a diesel engine or an electric motor.
10. The turbine fracturing semitrailer of claim 1, wherein: and a heat dissipation system is arranged on the gooseneck of the semi-trailer body and cools oil used on the turbine fracturing semi-trailer.
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| CN201921578578.XU CN210598943U (en) | 2019-09-20 | 2019-09-20 | Turbine fracturing semitrailer |
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| CN201921578578.XU CN210598943U (en) | 2019-09-20 | 2019-09-20 | Turbine fracturing semitrailer |
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