CN210594303U - Automatic winding transportation and returning empty material production line - Google Patents
Automatic winding transportation and returning empty material production line Download PDFInfo
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- CN210594303U CN210594303U CN201920784709.3U CN201920784709U CN210594303U CN 210594303 U CN210594303 U CN 210594303U CN 201920784709 U CN201920784709 U CN 201920784709U CN 210594303 U CN210594303 U CN 210594303U
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- yarn creel
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Abstract
The utility model discloses a winding automatic transportation and return empty material production line, including rail transportation, trackless transportation and raw yarn creel, rail transportation includes the horizontal transport table that sets up, be provided with transport mechanism on the transport table, raw yarn creel is placed on the transport mechanism, transport mechanism can drive raw yarn creel along its direction of motion; trackless transportation sets up the unloading of having the rail transportation holds one side, the trackless transportation includes the AGV dolly, AGV dolly traffic direction with the direction of motion of haulage mechanism is located same straight line, be provided with the lifting mechanism that is used for carrying out the lifting to the original yarn creel on the AGV dolly. The production line combines rail transportation and trackless transportation, reduces labor intensity, and saves manpower, material resources and financial resources.
Description
Technical Field
The utility model relates to a winding device technical field especially relates to a winding automatic transportation and return empty material production line.
Background
In the process from the production of the glass fiber filament plied yarn precursor to the winding process, the glass fiber filament plied yarn precursor needs to be wound by a filament drawing production precursor → drying oven drying → three-dimensional warehouse cooling storage → winding working section. The process needs a large amount of labor force and time to send the corresponding raw silk tube to the corresponding work number for winding. At present, domestic factories generally adopt manual transportation or single transportation through a track or an AGV, and the transportation efficiency is generally low.
At present this kind of transportation mode amount of labour is big, and is consuming time many, and the precursor can not follow up then can influence winding production efficiency, and the confusion is put at the scene, has more potential safety hazard, and the conveying efficiency is low, and the cost of transportation is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem of proposing in the background art, and a winding automatic transportation and return empty material production line that proposes.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a winding automatic transportation and return empty material production line comprises rail transportation, trackless transportation and a raw yarn creel, wherein the rail transportation comprises a transportation table which is horizontally arranged, a transportation mechanism is arranged on the transportation table, the raw yarn creel is placed on the transportation mechanism, and the transportation mechanism can drive the raw yarn creel to move along the movement direction of the raw yarn creel; trackless transportation sets up the unloading of having the rail transportation holds one side, the trackless transportation includes the AGV dolly, AGV dolly traffic direction with the direction of motion of haulage mechanism is located same straight line, be provided with the lifting mechanism that is used for carrying out the lifting to the original yarn creel on the AGV dolly.
Furthermore, mounting grooves are formed in two sides of the transport table along the horizontal direction, the transport mechanism comprises a rotating shaft which is rotatably mounted in the mounting grooves, the rotating shaft is mounted on the transport table through a bearing, the rotating shaft is arranged at two ends of each mounting groove, an end chain wheel is fixedly mounted on the outer side of each rotating shaft and is in transmission connection with the end chain wheel through a transmission chain, the upper surface of each transmission chain is located above the transport table, a first driving motor is fixedly mounted on the outer side of the transport table, and an output shaft of the first driving motor is fixedly connected with the rotating shaft through a coupler; the original yarn creel is placed on the transmission chain.
Furthermore, the mounting groove is provided with middle chain wheels along the length direction in a distributed manner, the middle chain wheels are fixedly mounted on the rotating shaft, the rotating shaft is mounted in the mounting groove through a bearing, and the middle chain wheels are in transmission connection with a transmission chain of the mounting groove where the middle chain wheels are located.
Further, the transport table outside is along length direction fixed mounting that makes progress and is used for carrying out spacing limiting plate to the raw yarn creel.
Further, the raw yarn creel comprises a bottom plate, a support is upwards fixedly mounted in the middle of the bottom plate, a mounting rod is fixedly mounted in the middle of the support, mounting discs are fixedly mounted on two sides of the mounting rod outwards, and two supporting rods arranged at intervals are fixedly mounted on the mounting discs outwards.
Furthermore, the installation pole is provided with 3 along vertical direction interval, 3 mounting discs are installed to the interval on the installation pole.
Further, lifting mechanism includes the bearing plate of fixed mounting on the AGV dolly, the bearing plate makes progress fixed mounting has the stand, fixed mounting has second driving motor in the stand, second driving motor's output shaft sets up downwards and fixed mounting has the lead screw of vertical setting, the lead screw lower extreme passes through the bearing and installs in the stand, the stand is just right the vertical spout that is provided with of lead screw, connect the cooperation soon on the lead screw to have the nut, the outside fixedly connected with connecting block of nut, sliding fit is in about the connecting block in the spout, the outside fixed mounting of connecting block has the backup pad that the level set up, the outside fixed mounting of backup pad both ends level has the bracing piece, the AGV dolly is back to the one end fixed mounting of backup pad has the balancing weight.
Furthermore, the end part chain wheels are arranged in parallel in 2, the middle chain wheels are arranged in parallel in 2, and two transmission chains are correspondingly arranged in the mounting grooves respectively.
Furthermore, the conveying table is provided with a drying mechanism and a cooling mechanism at intervals along the transmission direction.
This production line has following beneficial effect:
1. through rail transportation and trackless transportation combine together, through transport mechanism and AGV dolly transportation, reduce the labour, reduce intensity of labour, reduce the loss of artificial operation, reduce personnel, save time to use manpower sparingly, material resources, financial resources.
2. The site is ensured to be neat, and the standardization, normalization and informatization construction of enterprises are promoted. A
3. Simple operation, safe use, high efficiency and low cost.
Drawings
FIG. 1 is a schematic structural view of a production line for automatic winding transportation and return-to-empty material provided by the utility model;
FIG. 2 is an enlarged view A-A of FIG. 1, where the first drive motor, AGV cart, and station are not shown.
FIG. 3 is an enlarged schematic view of the AGV configuration of FIG. 1.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-3, a winding automatic transportation and returning to the air material production line comprises rail transportation, trackless transportation and a raw yarn creel, wherein the rail transportation comprises a transportation table 1 which is horizontally arranged, a transportation mechanism is arranged on the transportation table 1, the raw yarn creel is placed on the transportation mechanism, and the transportation mechanism can drive the raw yarn creel to move along the movement direction of the raw yarn creel; trackless transportation sets up the unloading of having the rail transportation holds one side, the trackless transportation includes AGV dolly 2, 2 traffic direction of AGV dolly with the direction of motion of haulage mechanism is located same straight line, be provided with the lifting mechanism that is used for carrying out the lifting to the original yarn creel on the AGV dolly 2. Through rail transportation and trackless transportation combine together, through transport mechanism and AGV dolly transportation, reduce the labour, reduce intensity of labour, reduce the loss of artificial operation, reduce personnel, save time to use manpower sparingly, material resources, financial resources. A raw silk section of thick bamboo is placed on the raw yarn creel, the raw yarn creel is placed at the material loading end of transport mechanism, transport mechanism drives the raw yarn creel and moves to the unloading end, later utilize the lifting mechanism that sets up on the AGV dolly to carry out the lifting to the raw yarn creel, and transport to the station according to predetermined track, later the manual work is lifted off the raw silk section of thick bamboo on the raw yarn creel, the AGV dolly returns empty according to predetermined track, and utilize lifting mechanism to place the raw yarn creel and serve at transport mechanism's unloading, transport mechanism reverse action, drive the raw yarn creel and move to the material loading end, continue to carry out the material loading. The site is ensured to be tidy, and the standardization, normalization and informatization construction of enterprises are promoted; simple operation, safe use, high efficiency and low cost.
Further, mounting grooves 11 are formed in two sides of the transport table 1 in the horizontal direction, the transport mechanism comprises a rotating shaft 12 rotatably mounted in the mounting grooves 11, the rotating shaft 12 is mounted on the transport table 1 through a bearing, the rotating shaft 12 is arranged at two ends of the mounting groove 11, an end sprocket 13 is fixedly mounted on the outer side of the rotating shaft 12, the end sprocket 13 is in transmission connection with the transmission chain 3, the upper surface of the transmission chain 3 is located above the transport table 1, a first driving motor 14 is fixedly mounted on the outer side of the transport table 1, and an output shaft of the first driving motor 14 is fixedly connected with the rotating shaft 12 through a coupler; the original yarn creel is placed on the transmission chain 3. The first driving motor acts to drive the end chain wheel to rotate, the end chain wheel drives the transmission chain to transmit, the raw yarn creel is placed above the transmission chain, and the transmission chain acts to drive the raw yarn creel to move.
Further, the mounting groove is provided with middle chain wheels 15 along the length direction in a distributed manner, the middle chain wheels 15 are fixedly mounted on the rotating shaft 12, the rotating shaft 12 is mounted on the mounting groove through a bearing, and the middle chain wheels 15 are in transmission connection with the transmission chain 3 of the mounting groove where the middle chain wheels 15 are located. Therefore, the intermediate chain wheel can be used for supporting the transmission chain, and the stability and the reliability of the movement of the original yarn creel are improved.
Further, the limiting plate 4 used for limiting the original yarn creel is upwards fixedly installed on the outer side of the transport table 1 along the length direction.
Therefore, the limiting plate can be used for limiting the movement of the original yarn creel, and the movement reliability is improved.
Further, the raw yarn creel includes bottom plate 5, upwards fixed mounting has support 51 in the middle of the bottom plate 5, fixed mounting has installation pole 52 in the middle of the support 51, the outside fixed mounting in installation pole 52 both sides has mounting disc 53, the outside fixed mounting of mounting disc 53 has the branch 54 of two interval settings.
Therefore, the raw silk tube 55 is hung on the supporting rod, the raw silk tube is supported by the supporting rod, the raw silk tube is convenient to assemble and disassemble, and meanwhile, the two supporting rods are arranged, so that the raw silk tube can be better installed, and the rotation of the raw silk tube is avoided.
Further, the number of the mounting rods 52 is 3, and the mounting rods 52 are provided with 3 mounting plates 53 at intervals. Therefore, the production and use requirements can be better met.
Further, the lifting mechanism comprises a bearing plate fixedly arranged on the AGV trolley 2, the bearing plate is upwards fixedly provided with an upright post 22, a second driving motor 23 is fixedly installed in the upright post 22, an output shaft of the second driving motor 23 is arranged downwards and is fixedly provided with a vertically arranged screw rod 24, the lower end of the screw rod 24 is arranged in the upright post 22 through a bearing, the upright post 22 is vertically provided with a chute opposite to the screw rod 24, a nut 25 is screwed and matched on the screw rod 24, the nut 25 is fixedly connected with a connecting block outwards, the connecting block is in up-and-down sliding fit in the sliding groove, a horizontally arranged supporting plate 26 is fixedly arranged outwards on the connecting block, supporting rod 27 is installed to the outside fixed mounting of backup pad 26 both ends level, AGV dolly 2 is back of the body the one end fixed mounting of backup pad 26 has balancing weight 28.
Like this, the AGV dolly is according to predetermined orbital motion, and lifting mechanism action simultaneously, and the second driving motor action drives the lead screw and rotates promptly, and the lead screw drives the nut and moves along vertical removal, and then drives the backup pad and move along vertical direction for the bracing piece corresponds the setting in former creel below, then the action of second driving motor drives the bracing piece rebound, holds up former creel, then the AGV dolly drives former creel and moves to the station. AGV carts AGV is an english abbreviation for Automated Guided Vehicle (Automated Guided Vehicle). The AGV is a transport vehicle equipped with an electromagnetic or optical automatic guide device, capable of traveling along a predetermined guide path, and having safety protection and various transfer functions, and belongs to the field of a wheel-type mobile robot (WMR). The AGV is a transport vehicle equipped with an electromagnetic or optical automatic guide device, capable of traveling along a predetermined guide path, having safety protection and various transfer functions, and is a transport vehicle that does not require a driver in industrial applications, and uses a rechargeable battery as a power source. Generally, the traveling route and behavior can be controlled by a computer, or the traveling route is established by using an electromagnetic track (electromagnetic path-following system), the electromagnetic track is adhered to the floor, and the unmanned transport vehicle moves and operates according to the information brought by the electromagnetic track. The AGV dolly belongs to current ripe mechanism, and on-the-spot direct mount uses, if needs set up preset position, but direct mount, direct application in this application does not make the change to its principle. Be provided with the balancing weight, improve stability.
Furthermore, the end chain wheels 13 are arranged in parallel in 2, the middle chain wheels 15 are arranged in parallel in 2, and two transmission chains 3 are correspondingly arranged in the mounting grooves respectively. The original yarn creel can be better supported, and the bearing capacity is improved.
Further, the transportation table 1 is provided with a drying mechanism and a cooling mechanism at intervals along the transmission direction. When the transport mechanism can be utilized to drive the original yarn creel to move, the original yarn creel moves to the drying mechanism 8 and the cooling mechanism 9 to be dried and cooled, and the use is convenient. The drying mechanism and the cooling mechanism belong to the existing structure and are not described in detail.
The device is also provided with a PLC controller, all the electrical elements are electrically connected with the PLC controller, and the PLC controller is S7-200 and is used for controlling the starting and stopping actions of the electrical elements.
Principle and process:
firstly, a raw yarn creel is placed on a chain, two ends of the raw yarn creel are arranged on the chain, a raw yarn barrel is hung on a support rod on the raw yarn creel, then a conveying mechanism acts to drive the raw yarn creel to move, and the raw yarn creel is conveyed into a drying mechanism through rail conveying to be dried; after the baking time is up, the materials are transported into a three-dimensional warehouse by a rail to be stored and cooled; then, a winder transports a winding variety automatically set according to the job number by clicking a call button on the job number and at a supporting rod yarn receiving position distributed to an AGV trolley through rail transportation; after the winder puts all the original yarn drums on the original yarn creels, the AGV trolley can transport the empty vehicles to the return tracks in front of the three-dimensional warehouse, namely rail transportation, and directly sends the empty vehicles back to the drawing workshop through the return tracks.
This application combines together through rail transportation and trackless transportation, through automatic transportation system and AGV dolly transportation, automatic transportation, return empty.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (9)
1. The automatic winding transportation and returning empty material production line is characterized by comprising rail transportation, trackless transportation and a raw yarn creel, wherein the rail transportation comprises a transportation table which is horizontally arranged, a transportation mechanism is arranged on the transportation table, the raw yarn creel is placed on the transportation mechanism, and the transportation mechanism can drive the raw yarn creel to move along the movement direction of the raw yarn creel; trackless transportation sets up the unloading of having the rail transportation holds one side, the trackless transportation includes the AGV dolly, AGV dolly traffic direction with the direction of motion of haulage mechanism is located same straight line, be provided with the lifting mechanism that is used for carrying out the lifting to the original yarn creel on the AGV dolly.
2. The automatic winding material conveying and returning empty production line according to claim 1, wherein mounting grooves are horizontally formed in two sides of the conveying table, the conveying mechanism comprises a rotating shaft rotatably mounted in the mounting grooves, the rotating shaft is mounted on the conveying table through a bearing, the rotating shaft is arranged at two ends of each mounting groove, an end sprocket is fixedly mounted on the outer side of each rotating shaft, the end sprockets are in transmission connection through a transmission chain, the upper surface of each transmission chain is located above the conveying table, a first driving motor is fixedly mounted on the outer side of the conveying table, and an output shaft of the first driving motor is fixedly connected with the rotating shaft through a coupler; the original yarn creel is placed on the transmission chain.
3. The automatic winding material conveying and returning empty production line according to claim 2, wherein the mounting groove is provided with intermediate sprockets distributed along the length direction, the intermediate sprockets are fixedly mounted on a rotating shaft, the rotating shaft is mounted in the mounting groove through a bearing, and the intermediate sprockets are in transmission connection with a transmission chain of the mounting groove where the intermediate sprockets are located.
4. The automatic winding material conveying and returning empty production line according to claim 3, characterized in that a limiting plate for limiting a raw yarn creel is fixedly installed on the outer side of the conveying table upwards along the length direction.
5. The automatic winding material conveying and returning empty production line according to claim 4, wherein the raw creel comprises a bottom plate, a support is fixedly installed upwards in the middle of the bottom plate, a mounting rod is fixedly installed in the middle of the support, mounting plates are fixedly installed outwards on two sides of the mounting rod, and two supporting rods arranged at intervals are fixedly installed outwards on the mounting plates.
6. The automatic winding material conveying and returning production line according to claim 5, wherein 3 mounting rods are arranged at intervals in the vertical direction, and 3 mounting discs are mounted on the mounting rods at intervals.
7. The automatic winding material conveying and returning line as claimed in claim 1, the lifting mechanism comprises a bearing plate fixedly arranged on the AGV trolley, the bearing plate is upwards fixedly provided with an upright post, a second driving motor is fixedly arranged in the upright post, an output shaft of the second driving motor is downwards arranged and is fixedly provided with a vertically arranged lead screw, the lower end of the screw rod is arranged in the upright post through a bearing, the upright post is vertically provided with a chute opposite to the screw rod, the screw rod is screwed and matched with a nut which is fixedly connected with a connecting block outwards, the connecting block is in up-and-down sliding fit in the sliding groove, the outside fixed mounting of connecting block has the backup pad that the level set up, the outside fixed mounting of backup pad both ends level has the bracing piece, the AGV dolly is back of the body the one end fixed mounting of backup pad has the balancing weight.
8. The automatic winding material conveying and returning empty production line according to claim 6, wherein the number of the end chain wheels is 2, the number of the middle chain wheels is 2, and two transmission chains are correspondingly arranged in the mounting grooves.
9. The automatic winding material conveying and returning line as claimed in claim 1, wherein the conveying table is provided with a drying mechanism and a cooling mechanism at intervals along a transmission direction.
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CN201920784709.3U CN210594303U (en) | 2019-05-28 | 2019-05-28 | Automatic winding transportation and returning empty material production line |
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CN201920784709.3U CN210594303U (en) | 2019-05-28 | 2019-05-28 | Automatic winding transportation and returning empty material production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114380008A (en) * | 2022-01-11 | 2022-04-22 | 宜昌经纬纺机有限公司 | Intelligent silk feeding robot and silk feeding method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114380008A (en) * | 2022-01-11 | 2022-04-22 | 宜昌经纬纺机有限公司 | Intelligent silk feeding robot and silk feeding method thereof |
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