CN210590942U

CN210590942U - Sheet metal tectorial membrane mechanism

Info

Publication number: CN210590942U
Application number: CN201920772317.5U
Authority: CN
Inventors: 赵忠祥
Original assignee: Haining Tianxiang Packaging Machinery Factory
Current assignee: Haining Tianxiang Packaging Machinery Factory
Priority date: 2019-05-27
Filing date: 2019-05-27
Publication date: 2020-05-22
Anticipated expiration: 2029-05-27

Abstract

The utility model provides a sheet metal tectorial membrane mechanism, include: frame, oven, unwinding mechanism, storage mechanism, rubberizing mechanism, combined mechanism, drive mechanism and tension control mechanism, unwinding mechanism sets up at the middle part, storage mechanism sets up the left side at unwinding mechanism, rubberizing mechanism sets up the left side at unwinding mechanism, combined mechanism sets up on unwinding mechanism's right side, and the film loops through unwinding mechanism and gets into storage mechanism, rubberizing mechanism and oven to get into combined mechanism together with sheet metal and carry out the tectorial membrane, and carry by drive mechanism and tension control mechanism. The utility model discloses can improve tectorial membrane efficiency and tectorial membrane quality, have good market prospect.

Description

Sheet metal tectorial membrane mechanism

Technical Field

The utility model relates to an aluminum plate processing field, concretely relates to light aluminium tectorial membrane setting of an integration.

Background

The metal material is as common processing material, along with the development of society, also higher and higher to the requirement of its characteristic, especially aluminium alloy wherein is comparatively common metal material, along with the extension of aluminium alloy application, also more and more to the quality requirement of aluminium alloy, for example to smallpox aluminum plate (aluminium buckle), certain pleasing to the eye degree has when just requiring its quality to pass, traditional aluminium buckle production adopts paint to carry out the design of pattern or will have the film laminating of decorative pattern on smooth aluminium through the tectorial membrane, it is comparatively simple to the laminating equipment with the aluminum product at present, the tectorial membrane effect is relatively poor and inefficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a sheet metal tectorial membrane production facility improves production efficiency and product quality.

The utility model aims at realizing through such technical scheme, a sheet metal tectorial membrane mechanism, include: a frame, a drying oven is arranged above the frame, an unreeling mechanism, a storage mechanism, a gluing mechanism, a compound mechanism, a traction mechanism and a tension control mechanism are arranged below the frame, the unreeling mechanism is arranged in the middle, the storage mechanism is arranged on the left side of the unreeling mechanism, the gluing mechanism is arranged on the left side of the unreeling mechanism, the compound mechanism is arranged on the right side of the unreeling mechanism, the traction mechanism comprises a first traction roller set and a second traction roller set, the first traction roller set is arranged between the compound mechanism and the unreeling mechanism, the second traction roller set is arranged on the left side of the gluing mechanism, the tension control mechanism comprises a first tension controller and a second tension controller, the first tension controller is arranged between the unreeling mechanism and the first traction roller set, the second tension controller is arranged between the second traction roller set and the gluing mechanism, the film sequentially enters the material storage mechanism, the gluing mechanism and the drying oven through the unwinding mechanism, enters the compounding mechanism together with the metal plate for film coating, and is conveyed through the traction mechanism and the tension control mechanism.

Preferably, storage mechanism is including having the looks isostructure and first storage frame and the second storage frame that sets up side by side, first storage frame includes the support body, goes up guide roller set, lower guide roller set and elevating system, go up the upper and lower both sides of guide roller set relative setting in the support body down, guide roller set both sides are provided with the fixed plate down, elevating system sets up guide roller set both sides down, elevating system includes driving seat, movable seat, fixing base, servo motor and transfer line, fixing base and driving seat set up the upper and lower both sides at the transfer line respectively, movable seat cover is established on the transfer line and along transfer line up-and-down motion, the fixed setting of movable seat is in the fixed plate outside, the fixing base sets up in upper guide roller set both sides.

Preferably, the compound mechanism comprises two groups of compound rollers, wherein one group of compound rollers comprises a stainless steel roller and a rubber roller positioned above the stainless steel roller, and the other group of compound rollers comprises a stainless steel roller and a rubber roller positioned below the stainless steel roller.

Preferably, the unwinding mechanism comprises an unwinding frame and an unwinding shaft, the unwinding frame is connected with the rack, two groups of beams protruding outwards are arranged on one side of the unwinding frame from top to bottom, one group of the beams comprises two beams arranged oppositely, and the unwinding shaft is arranged between the beams in one group.

Preferably, the beam set is further provided with a guide roller parallel to the unreeling shaft.

Preferably, one side of the frame body is provided with a first guide roller and a second guide roller, the first guide roller is higher than the second guide roller, and the first guide roller is higher than the guide roller.

Preferably, a supporting plate is arranged on one side of the rack, the supporting plate is connected with the rack through a supporting seat, and the supporting plate extends towards the outer side of the rack and is lower than the oven.

Preferably, the tension control mechanism is a magnetic powder tension controller.

Due to the adoption of the technical scheme, the utility model discloses following effect has:

1. the utility model provides a laminating machine includes frame, oven, unwinding mechanism, storage mechanism, rubberizing mechanism, combined mechanism, drive mechanism and tension control mechanism, can realize not shut down roll change work, has improved production efficiency.

2. The utility model discloses an arrange rationally between each subassembly, carry out effectual utilization to the space, avoid equipment too big, improve the suitability.

3. The utility model provides a high-efficient, high-quality sheet metal laminating equipment has good application prospect.

Drawings

The drawings of the utility model are as follows:

fig. 1 is an overall schematic view of the present invention.

FIG. 2 is a schematic view of a film covering mechanism according to the present invention;

fig. 3 is a schematic view of the unwinding mechanism of the present invention;

fig. 4 is a schematic view of a material storage mechanism according to the present invention;

fig. 5 is the overall structure schematic diagram of the unwinding mechanism and the storage mechanism of the present invention.

Detailed Description

The invention will be further described with reference to the following specific embodiments:

as shown in fig. 1-3, the utility model provides a sheet metal tectorial membrane mechanism, include: the drying oven comprises a machine frame 100, wherein an oven 200 is arranged above the machine frame 100, an unreeling mechanism 300, a storage mechanism 400, a gluing mechanism 500, a compound mechanism 600, a traction mechanism and a tension control mechanism are arranged below the machine frame 100, the tension control mechanism is a magnetic powder tension controller, the unreeling mechanism 300 is arranged in the middle, the storage mechanism 400 is arranged on the left side of the unreeling mechanism 300, the gluing mechanism 500 is arranged on the left side of the unreeling mechanism 300, the compound mechanism 600 is arranged on the right side of the unreeling mechanism 300, the traction mechanism comprises a first traction roller set 701 and a second traction roller set 702, the first traction roller set 701 is arranged between the compound mechanism 600 and the unreeling mechanism 300, the second traction roller set 702 is arranged on the left side of the gluing mechanism 500, the tension control mechanism comprises a first tension controller 801 and a second tension controller 802, the first tension controller 801 is arranged between the unreeling mechanism 300 and the first traction roller set 701, the second tension controller 802 is disposed between the second pull roll set 702 and the glue mechanism 500,

the utility model discloses when using, place the film book on unreeling the axle, film 10 carries to storage mechanism through unwinding mechanism, last guide roller group in the storage mechanism and lie in the position of furthest down between the guide roller group, the completion is to the storage of film, then get into rubberizing mechanism through storage mechanism, rubberizing mechanism adopts conventional net twine roller technology to carry out the rubber coating (the rubber coating is the white glue), then carry out the stoving of solvent in getting into the oven, when film 10 comes out from the oven and gets into combined mechanism, the sheet metal 20 that will also coat with the white glue (like aluminum product or copper product) is sent into combined mechanism from same one side and is compounded, accomplish the tectorial membrane work to sheet metal 20, then concentrate through drive mechanism and tension control mechanism and carry.

As shown in fig. 2, the compound mechanism 600 includes two groups of compound roller sets, wherein one group of compound roller set includes a stainless steel roller 602 and a rubber roller 601 located above the stainless steel roller, and the other group of compound roller set includes a stainless steel roller 602 and a rubber roller 601 located below the stainless steel roller 602, and the compound operation is performed by the two compound mechanisms 600, so that the quality of the film covering is improved

As shown in fig. 3 and 5, the unwinding mechanism 300 includes an unwinding frame 301 for unwinding a reel 303, the unwinding frame 301 is connected with the rack 100, two sets of outward convex beam sets 302 are arranged on one side of the unwinding frame 301 from top to bottom, and are single set the beam sets 302 include two beams which are arranged relatively, the unwinding shaft 303 is arranged between the single set of beam sets 302, a guide roller 304 parallel to the unwinding shaft 303 is further arranged on the beam sets 302, the unwinding mechanism can store two rolls of films simultaneously, the film is convenient to change, and certain tension is provided more conveniently and simultaneously during the transportation through the arrangement of the guide roller.

As shown in fig. 4 and 5, the storage mechanism 400 includes a first storage rack and a second storage rack which have the same structure and are arranged in parallel, the first storage rack includes a rack body 401, an upper guide roller set 402 (in fig. 5, the upper guide roller set is located at the uppermost portion of the rack body and is not shown due to being shielded), a lower guide roller set 403, and a lifting mechanism, the upper guide roller set 402 and the lower guide roller set 403 are oppositely arranged at the upper and lower sides in the rack body 401, fixing plates 408 are arranged at both sides of the lower guide roller set 403, the lifting mechanism is arranged at both sides of the lower guide roller set 403, the lifting mechanism includes a driving seat 404, a movable seat 405, a fixed seat 407, a servo motor, and a driving rod 406, the fixed seat 407 and the driving seat 404 are respectively arranged at the upper and lower sides of the driving rod 406, the movable seat 405 is sleeved on the driving rod 406 and moves up and down along the driving, the fixing seats 407 are disposed on two sides of the upper guide roller set 402. The servo motor drives the up-and-down movement of the lower guide roller group to realize the storage function without stopping, when rolls are required to be changed, the servo motor works to drive the lower guide roller group to move in the direction of the uniform speed up guide roller group, the aluminum materials stored on the storage frame are conveyed to subsequent processing stations, the rolls are changed without stopping, and the production efficiency is improved.

As shown in fig. 5, a first guide roller 410 and a second guide roller 411 are arranged on one side of the frame body 401, the first guide roller 410 is higher than the second guide roller 411, the first guide roller 410 is higher than the guide rollers 304, the film 10 enters the first guide roller upwards through one guide roller 304, then enters the second guide roller downwards, enters the closest aluminum roller in the upper guide roller group 402 upwards through the second guide roller, then enters the outermost and closest aluminum roller in the lower guide roller group 403, and then sequentially winds the corresponding aluminum rollers in the upper guide roller group and the lower guide roller group in sequence to complete the storage, and a certain tension control is provided through the first guide roller and the second guide roller to enable the film to be in a tight state.

Meanwhile, a supporting plate 901 is arranged on one side of the rack 100, the supporting plate 901 is connected with the rack 100 through a supporting seat 902, the supporting plate 901 extends towards the outer side of the rack 100 and is lower than the oven 200, and the supporting seat 902 is integrally in a T shape, so that supporting force for the supporting plate is provided, and safety is improved.

The utility model provides a sheet metal (especially aluminum product)'s tectorial membrane device can realize that the tectorial membrane width is in 600 + 1500mm, and the highest mechanical speed is 100m/min, and the highest compound speed is in 100m/min, unreels the diameter and is 600mm, and oven length is 18000mm, and its total power is about 70kw, and the total weight is about 35000 kg.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a sheet metal tectorial membrane mechanism which characterized in that includes: a frame, an oven is arranged above the frame, an unreeling mechanism, a material storage mechanism, a gluing mechanism, a compounding mechanism, a traction mechanism and a tension control mechanism are arranged below the frame,

the unwinding mechanism is arranged in the middle, the storage mechanism is arranged on the left side of the unwinding mechanism, the gluing mechanism is arranged on the left side of the unwinding mechanism, the compounding mechanism is arranged on the right side of the unwinding mechanism,

the traction mechanism comprises a first traction roller set and a second traction roller set, the first traction roller set is arranged between the compound mechanism and the unreeling mechanism, the second traction roller set is arranged on the left side of the gluing mechanism,

the tension control mechanism comprises a first tension controller and a second tension controller, the first tension controller is arranged between the unreeling mechanism and the first traction roller set, the second tension controller is arranged between the second traction roller set and the gluing mechanism,

the film sequentially enters the material storage mechanism, the gluing mechanism and the drying oven through the unwinding mechanism, enters the compounding mechanism together with the metal plate for film coating, and is conveyed through the traction mechanism and the tension control mechanism.

2. The sheet metal tectorial membrane mechanism of claim 1, characterized in that, storage mechanism is including having the same structure and first storage frame and the second storage frame that sets up side by side, first storage frame includes support body, last guide roller group, lower guide roller group and elevating system, the upper and lower both sides of setting in the support body that upper guide roller group and lower guide roller group are relative, guide roller group both sides are provided with the fixed plate down, elevating system sets up guide roller group both sides down, elevating system includes driving seat, sliding seat, fixing base, servo motor and transfer line, fixing base and driving seat set up the upper and lower both sides at the transfer line respectively, the sliding seat cover is established on the transfer line and along transfer line up-and-down motion, the sliding seat is fixed to be set up in the fixed plate outside, the fixing base sets up in last guide roller group both sides.

3. The sheet metal covering mechanism as claimed in claim 1, wherein the composite mechanism comprises two sets of composite rollers, one set of composite rollers comprises a stainless steel roller and a rubber roller above the stainless steel roller, and the other set of composite rollers comprises a stainless steel roller and a rubber roller below the stainless steel roller.

4. The sheet metal laminating mechanism of claim 2, wherein the unwinding mechanism includes an unwinding frame and an unwinding shaft, the unwinding frame is connected to the frame, two sets of beams protruding outward are arranged on one side of the unwinding frame, one set of the beams includes two beams arranged oppositely, and the unwinding shaft is arranged between the beams in one set.

5. The sheet metal laminating mechanism of claim 4, wherein the beam set is further provided with a guide roller parallel to the unreeling shaft.

6. The mechanism as claimed in claim 4, wherein a first guide roller and a second guide roller are disposed on one side of the frame, the first guide roller is higher than the second guide roller, and the first guide roller is higher than the guide roller.

7. The sheet metal laminating mechanism of claim 1, wherein a support plate is disposed on one side of the frame, the support plate is connected to the frame through a support seat, and the support plate extends outward from the frame and is lower than the oven.

8. The sheet metal covering mechanism of claim 1, wherein the tension control mechanism is a magnetic powder tension controller.