CN210588052U - Automatic cylinder cover assembling system - Google Patents
Automatic cylinder cover assembling system Download PDFInfo
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- CN210588052U CN210588052U CN201920438639.6U CN201920438639U CN210588052U CN 210588052 U CN210588052 U CN 210588052U CN 201920438639 U CN201920438639 U CN 201920438639U CN 210588052 U CN210588052 U CN 210588052U
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Abstract
The embodiment of the utility model discloses cylinder cap automatic assembly system. The utility model discloses a cylinder cap automatic assembly system, including manipulator, first pressure equipment device and second pressure equipment device, first pressure equipment device includes: tray, sleeve pipe material loading machine, rubber coating mechanism, plug material loading machine, manipulator, screw up mechanism and electric jar, second pressure equipment device includes: the bowl plug loading machine, damping pin loading machine, bowl plug pressure equipment head, damping pin pressure equipment head, snatch mechanism and electric jar. The manipulator snatchs the cylinder cap and places on the tray, assembles sleeve pipe and plug to the cylinder cap in first pressure equipment device department. And the manipulator grabs the cylinder cover to the second press-fitting device, and the bowl plug and the damping pin are assembled on the cylinder cover at the second press-fitting device. The utility model discloses a cylinder cap automatic assembly system can be on the cylinder cap automatic assembly sleeve pipe, plug, bowl stopper and damping pin spare part, has simplified equipment structure, has improved degree of automation, has reduced artifical link, makes things convenient for production management.
Description
Technical Field
The embodiment of the utility model provides a relate to automobile engine assembly field, concretely relates to cylinder cap automatic assembly system.
Background
The assembly of automobile products (including finished automobile, assembly and the like) is one of the most important process links in the manufacturing process of the automobile products, and is a process for assembling hundreds or thousands of qualified various parts into finished automobile, engine, transmission and other assemblies according to certain technical requirements.
The engine cylinder cover is a component of an engine combustion chamber, is one of the most key parts in the engine, and has high precision requirement, complex processing technology and directly influences the overall performance of the engine by the quality of processing and assembly. The cylinder cover of the automobile engine is provided with a plurality of parts such as sleeves, screw plugs, bowl plugs, damping pins and the like which need to be assembled, and the assembling quality of each part is related to the quality of the cylinder cover, namely the quality of the automobile engine.
The inventor of this application discovers that the assembly of spare part on the engine cylinder lid among the prior art is accomplished through many assembly machines, and the assembly of a spare part is accomplished to every assembly machine, and adaptability is poor, and the space that occupies is big, inconvenient management.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a cylinder cap automatic assembly system, but a plurality of spare parts of automatic assembly cylinder cap make things convenient for production management.
The embodiment of the utility model provides an automatic assembly system of cylinder cover, including material loading and unloading platform, first manipulator, first pressure equipment device and second pressure equipment device;
the feeding and discharging table is used for placing a cylinder cover;
the first manipulator is arranged between the first press-fitting device and the second press-fitting device and used for grabbing and conveying the cylinder covers;
the first press-fitting device comprises: the device comprises a first press-fitting table, a tray, a sleeve feeding machine, a gluing mechanism, a plug feeding machine, a second manipulator, a screwing mechanism and a first electric cylinder;
the tray is movably arranged on the first press-fitting table and is used for bearing the cylinder cover;
the sleeve feeding machine is used for conveying sleeves;
the glue coating mechanism is used for coating glue on the sleeve;
the second manipulator is used for grabbing the sleeve on the sleeve feeding machine, placing the grabbed sleeve on the gluing mechanism for gluing, grabbing the glued sleeve and placing the glued sleeve on the cylinder cover on the tray;
the first electric cylinder is arranged on the first press-fitting table and used for tightly pressing a sleeve placed on a cylinder cover;
the plug feeding machine is used for conveying plugs;
the tightening mechanism is movably arranged on the first press-fitting table;
the second manipulator is used for grabbing the plug on the plug feeding machine and sending the grabbed plug to the tightening mechanism;
the screwing mechanism is used for receiving the plug grabbed by the second manipulator and screwing the plug onto a cylinder cover on the tray;
the second press fitting device comprises: the bowl plug clamping device comprises a second clamping table, a bowl plug feeding machine, a damping pin feeding machine, a bowl plug clamping head, a damping pin clamping head, a first grabbing mechanism and a second electric cylinder;
the bowl plug feeding machine is used for conveying bowl plugs;
the damping pin feeding machine is used for conveying the damping pin;
the second electric cylinder is movably arranged on the second press-fitting table;
the second press fitting table comprises: a bowl plug press-mounting station and a damping pin press-mounting station;
the bowl plug press-fitting head is movably arranged on the second press-fitting table;
the second electric cylinder is used for pushing the bowl plug press-mounting head to ascend, and when the bowl plug press-mounting head ascends, the bowl plug on the bowl plug feeding machine is pressed into the cylinder cover at the bowl plug press-mounting station;
the first grabbing mechanism is arranged on the second press-fitting table and used for grabbing the damping pin on the damping pin feeding machine and placing the grabbed damping pin on the damping pin press-fitting head;
the damping pin press-mounting head is movably arranged on the second press-mounting table;
and the second electric cylinder is used for pushing the damping pin press-mounting head to ascend, and when the damping pin press-mounting head ascends, the damping pin is pressed into the cylinder cover at the damping pin press-mounting station.
In a feasible scheme, a first slide rail and a first driving mechanism are arranged on the first press-fitting table;
the first drive mechanism includes: the device comprises a servo motor, a driving wheel, a screw rod, a driven wheel and a conveying belt;
the servo motor is arranged on the first press-fitting table;
the driving wheel is connected with the output end of the servo motor, and the servo motor is used for driving the driving wheel to rotate;
the screw rod is arranged on the first press-fitting table and is parallel to the first slide rail;
the driven wheel is arranged at one end of the screw rod and is in transmission connection with the driving wheel through the conveying belt, and the driving wheel is used for driving the screw rod to rotate;
the tray is clamped on the first sliding rail, a sliding block is fixedly arranged at the bottom of the tray and meshed on the screw rod, and the screw rod rotates to drive the tray to move on the first press mounting table.
In one possible solution, the tightening mechanism comprises: screwing the air cylinder, the gun and the fixing plate;
a second slide rail is arranged on the first press-fitting table, and the fixing plate is clamped on the second slide rail;
the tightening cylinder is arranged on the first press-fitting table, the movable end of the tightening cylinder is connected with the fixed plate, and the tightening cylinder is used for driving the fixed plate to be close to and far away from the tray;
the tightening gun is arranged on the fixing plate and used for receiving the plug grabbed by the second manipulator and screwing the received plug on the cylinder cover on the tray.
In one possible solution, the glue applying mechanism includes: the gluing device comprises a bracket, a gluing motor, a gluing gun, a gluing cylinder, two rotating shafts and four rollers;
the gluing motor is arranged on the bracket;
the two rotating shafts are rotatably arranged on the bracket and are in transmission connection with the gluing motor through a conveying belt, and the gluing motor is used for driving the two rotating shafts to rotate;
the four rollers are arranged on the two rotating shafts in a group two by two respectively and are used for receiving the sleeve grabbed by the second manipulator and driving the sleeve to rotate;
the gluing cylinder is arranged on the bracket, the movable end of the gluing cylinder is connected with the gluing gun, and the stretching of the movable end of the gluing cylinder drives the gluing gun to be close to and far away from the sleeve carried by the four rollers;
and when the glue gun is close to the sleeve, the glue gun is used for gluing the sleeve.
In one possible solution, the damping pin feeder further includes: jacking a cylinder;
and when the movable rod of the jacking cylinder ascends, the damping pin jacking device is used for jacking the damping pin on the damping pin feeding machine.
In one possible solution, the first gripping mechanism comprises: the device comprises a first rotating cylinder, a lifting cylinder, a first grabbing cylinder, a first left clamping jaw and a first right clamping jaw;
the first rotary cylinder is arranged on the second press mounting table;
the lifting cylinder is connected with the movable end of the first rotary cylinder, and the first rotary cylinder is used for driving the lifting cylinder to rotate;
the first grabbing cylinder is connected with the movable end of the lifting cylinder, and the lifting cylinder is used for driving the first grabbing cylinder to lift;
the first left clamping jaw and the first right clamping jaw are respectively connected with the movable end of the first grabbing cylinder, and the expansion and contraction of the movable end of the first grabbing cylinder are used for driving the first left clamping jaw and the first right clamping jaw to approach and depart from each other;
when the first left clamping jaw and the first right clamping jaw are close to each other, the damping pin jacked by the jacking cylinder is grabbed;
when the first left clamping jaw and the first right clamping jaw are far away from each other, the grabbed damping pin is placed on the damping pin press-mounting head.
In a feasible scheme, a third slide rail and a second driving mechanism are arranged on the second press-fitting table;
the second drive mechanism includes: a rodless cylinder and a first connecting block;
the rodless cylinder and the third slide rail are arranged in parallel;
the second electric cylinder is connected to the third slide rail in a clamping mode through a first connecting block, the first connecting block is connected with a piston rod of the rodless cylinder, and the piston rod of the rodless cylinder is used for driving the second electric cylinder to move.
In a feasible scheme, a fourth sliding rail is arranged on the second press-fitting table;
the bottom of the bowl plug press-fitting head is provided with a second connecting block;
the second connecting block is clamped on the fourth sliding rail, so that the bowl plug press-fitting head moves along the fourth sliding rail.
In a feasible scheme, a fifth slide rail is arranged on the second press-fitting table;
the bottom of the damping pin press-fitting head is provided with a third connecting block;
and the third connecting block is clamped on the fifth slide rail, so that the damping pin press-mounting head moves along the fifth slide rail.
In one possible solution, the second robot comprises: the device comprises a base, a rotating mechanism, a mechanical arm, a second rotating cylinder, a second grabbing mechanism and a third grabbing mechanism;
the mechanical arm is arranged on the base through the rotating mechanism;
the second rotary cylinder is arranged on the mechanical arm;
the second grabbing mechanism and the third grabbing mechanism are connected with the second rotary cylinder, and the second rotary cylinder is used for driving the second grabbing mechanism and the third grabbing mechanism to rotate;
the second grasping mechanism includes: the second grabbing cylinder, the second left clamping jaw and the second right clamping jaw;
the second left clamping jaw and the second right clamping jaw are connected with the movable end of the second grabbing cylinder, and the second grabbing cylinder is used for driving the second left clamping jaw and the second right clamping jaw to approach and move away from each other;
when the second left clamping jaw and the second right clamping jaw are close to each other, the sleeve on the sleeve feeding machine is grabbed, and when the second left clamping jaw and the second right clamping jaw are far away from each other, the grabbed sleeve is placed on a cylinder cover on the tray;
the third grasping mechanism includes: the third grabbing cylinder, the third left clamping jaw and the third right clamping jaw;
the third left clamping jaw and the third right clamping jaw are connected with the movable end of the third grabbing cylinder, and the third grabbing cylinder is used for driving the third left clamping jaw and the third right clamping jaw to approach and move away from each other;
the third left clamping jaw with when the third right clamping jaw is close to each other, snatch plug on the plug material loading machine, the third left clamping jaw with when the third right clamping jaw is kept away from each other, will snatch plug and place screw up on the rifle.
According to the above technical scheme, the utility model discloses a set up first pressure equipment device, second pressure equipment device and first manipulator, first pressure equipment device includes: first pressure equipment platform, tray, sleeve pipe material loading machine, rubber coating mechanism, second manipulator, plug screw material loading machine, screw up mechanism and first electric jar, second pressure equipment device includes: the second pressure equipment platform, bowl stopper material loading machine, damping pin material loading machine, bowl stopper pressure equipment head, damping pin pressure equipment head, first mechanism and the second electric jar of snatching. The first mechanical arm grabs the cylinder cap and places on the tray, and the second mechanical arm grabs the sleeve pipe and glues to rubber coating mechanism on the rubber coating to snatch the sleeve pipe after the rubber coating and place the cylinder cap on, first electric jar compresses tightly the sleeve pipe assembly on the cylinder cap, and the second mechanical arm snatchs the plug and places on screwing up the mechanism, screws up the mechanism and revolves the plug and twist the assembly on the cylinder cap. Then first manipulator snatchs cylinder cap to bowl stopper pressure equipment station, through second electric jar jacking bowl stopper pressure equipment head, with bowl stopper pressure equipment to the cylinder cap on, first manipulator removes to damping pin pressure equipment station again, through second electric jar jacking damping pin pressure equipment head, with the damping pin pressure equipment to the cylinder cap on. The utility model discloses a cylinder cap automatic assembly system can be on the cylinder cap automatic assembly sleeve pipe, plug, bowl stopper and damping pin spare part, has simplified equipment structure, has improved degree of automation, has reduced artifical link, makes things convenient for production management.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a schematic structural diagram of an automatic cylinder head assembling system according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a first press-fitting table of the automatic cylinder cover assembling system in the embodiment of the present invention;
fig. 3 is a schematic structural diagram of a tightening mechanism of an automatic cylinder head assembling system according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a glue coating mechanism of the automatic cylinder cover assembling system in the embodiment of the present invention;
fig. 5 is a schematic structural diagram of a second press-fitting device of the automatic cylinder cover assembling system in the embodiment of the present invention;
fig. 6 is an enlarged view of a point a in fig. 5 in an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a first manipulator of the automatic cylinder cover assembling system according to an embodiment of the present invention;
fig. 8 is an enlarged view of a portion B in fig. 7 according to an embodiment of the present invention.
Reference numbers in the figures:
1. a feeding and discharging platform; 2. a first manipulator; 31. a first press mounting table; 311. a first slide rail; 312. a first drive mechanism; 3121. a servo motor; 3122. a driving wheel; 3123. a screw rod; 3124. a driven wheel; 3125. a conveyor belt; 313. a second slide rail; 32. a tray; 321. a slider; 33. a sleeve feeding machine; 34. a gluing mechanism; 341. a support; 342. a gluing motor; 343. gluing guns; 344. a gluing cylinder; 345. a rotating shaft; 346. a roller; 35. a plug feeding machine; 36. a second manipulator; 361. a base; 362. a rotation mechanism; 363. a mechanical arm; 364. a second rotary cylinder; 365. a second grasping mechanism; 3651. a second grabbing cylinder; 3652. a second left jaw; 3653. a second right jaw; 366. a third gripping mechanism; 3661. a third grabbing cylinder; 3662. a third left jaw; 3663. a third right jaw; 37. a tightening mechanism; 371. screwing down the air cylinder; 372. screwing down the gun; 373. a fixing plate; 38. a first electric cylinder; 41. a second press mounting table; 411. a bowl plug press-mounting station; 412. a damping pin press-fitting station; 413. a third slide rail; 414. a second drive mechanism; 4141. a rodless cylinder; 4142. a first connection block; 415. a fourth slide rail; 416. a fifth slide rail; 42. a bowl plug feeding machine; 43. a damping pin feeding machine; 431. jacking a cylinder; 44. a bowl plug press-fitting head; 441. a second connecting block; 45. a damping pin press-fitting head; 451. a third connecting block; 46. a first grasping mechanism; 461. a first rotary cylinder; 462. a lifting cylinder; 463. a first grabbing cylinder; 464. a first left jaw; 465. a first right jaw; 47; a second electric cylinder.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the present invention and for simplicity in description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as a fixed connection, a detachable connection, or an integral part; the connection can be mechanical connection, electrical connection or communication connection; either directly or indirectly through intervening media, either internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The technical solution of the present invention will be described in detail with specific examples. The following several specific embodiments may be combined with each other, and details of the same or similar concepts or processes may not be repeated in some embodiments.
Fig. 1 is the embodiment of the utility model provides an in the structural schematic diagram of cylinder cap automatic assembly system, fig. 2 is the embodiment of the utility model provides an in the structural schematic diagram of cylinder cap automatic assembly system's first pressure equipment platform, fig. 3 is the embodiment of the utility model discloses in the embodiment of the structure schematic diagram of tightening mechanism of cylinder cap automatic assembly system, fig. 4 is the embodiment of the utility model provides an in the embodiment of the structural schematic diagram of cylinder cap automatic assembly system's rubber coating mechanism, fig. 5 is the embodiment of the utility model provides an in the embodiment of the second pressure equipment device of cylinder cap automatic assembly system, fig. 6 is the embodiment of the utility model provides an in the embodiment of the enlarged view of A department in fig. 5, fig. 7 is the embodiment of the utility model provides an in the embodiment of the structural schematic diagram of the first manipulator of cylinder cap automatic assembly system, fig. As shown in fig. 1 to 8, the automatic cylinder head assembling system of the present embodiment is disposed in a frame surrounded by aluminum alloy sections, and includes a loading and unloading table 1, a first manipulator 2, a first press-fitting device, and a second press-fitting device.
The feeding and discharging platform 1 is located on one side in the frame and used for placing a cylinder cover to be assembled and placing the cylinder cover after the assembly is completed.
The first mechanical arm 2, the first press-fitting device and the second press-fitting device are arranged on the same side of the feeding and discharging table 1, and the first mechanical arm 2 is located between the first press-fitting device and the second press-fitting device. The first manipulator 2 grabs the cylinder covers on the feeding and discharging platform 1, and conveys the grabbed cylinder covers to the first press-fitting device for assembly. The first manipulator 2 is also used for grabbing the cylinder covers assembled in the first press fitting device, and conveying the grabbed cylinder covers to the second press fitting device for assembly. After the second press-fitting device finishes assembling the cylinder covers, the first manipulator 2 grabs and conveys the cylinder covers to the feeding and discharging platform 1.
The first press-fitting device includes: the device comprises a first press-fitting table 31, a tray 32, a sleeve feeder 33, a gluing mechanism 34, a plug feeder 35, a second manipulator 36, a screwing mechanism 37 and a first electric cylinder 38.
First pressure equipment platform 31 is fixed to be set up, and the mobilizable setting of tray 32 is located first pressure equipment platform 31 and is close to the one end of material platform 1 from unloading on being close to on the last side of first pressure equipment platform 31, and the cylinder cap that first manipulator 2 snatched from material platform 1 from unloading is placed on tray 32 to assemble spare part to the cylinder cap.
The sleeve feeder 33 includes a vibration tray and a feeding path, and the sleeve is moved along the feeding path by the vibration of the vibration tray to feed the sleeve.
The glue coating mechanism 34 is used for coating glue on the circumferential outer wall of the sleeve, and the sealing performance between the sleeve and the cylinder cover after the sleeve is assembled on the cylinder cover is ensured.
The second robot arm 36 is disposed on one side of the first press-fitting stage 31. The second manipulator 36 grabs the sleeve at the end on the conveying channel of the sleeve feeding machine 33, places the grabbed sleeve on the gluing mechanism 34, glues the circumferential outer wall of the sleeve through the gluing mechanism 34, and the second manipulator 36 grabs the glued sleeve and places the glued sleeve on the cylinder cover on the tray 32.
The first electric cylinder 38 is arranged above the first press-fitting table 31 through a bracket, and when a movable rod of the first electric cylinder 38 extends out, the second mechanical arm 36 is used for grabbing and pressing a sleeve placed on the cylinder cover, so that the sleeve is assembled on the cylinder cover.
The plug feeder 35 also includes a vibration disk and a conveying path, and the plug is moved along the conveying path by the vibration of the vibration disk to convey the plug.
The tightening mechanism 37 is movably provided on the upper side of the first press-fitting table 31 at the other end (end remote from the tray) of the first press-fitting table 31.
The second manipulator 36 is also used for grabbing the plug at the end of the conveying channel of the plug feeder 35 and delivering the grabbed plug to the tightening mechanism 37.
The screw-down mechanism 37 receives the plug gripped by the second manipulator 36 and screws the received plug onto the cylinder head on the pallet, so that the plug is fitted onto the cylinder head.
The second press fitting device comprises: a second press-fitting table 41, a bowl plug feeding machine 42, a damping pin feeding machine 43, a bowl plug press-fitting head 44, a damping pin press-fitting head 45, a first grabbing mechanism 46 and a second electric cylinder 47.
The bowl plug feeding machine 42 comprises a vibration plate and a material conveying channel, and the bowl plugs are moved along the material conveying channel through the vibration of the vibration plate so as to be conveyed.
The damper pin feeder 43 includes a vibration disk and a feeding path along which the damper pin is moved by vibration of the vibration disk to feed the damper pin.
The second press-fitting table 41 is fixedly arranged, and the second electric cylinder 47 is movably arranged on the second press-fitting table 41 and can horizontally move along the second press-fitting table 41.
The second press-fitting stage 41 includes: a bowl plug press fitting station 411 and a damper pin press fitting station 412.
The bowl plug press-fitting head 44 is movably arranged on the second press-fitting table 41 and is positioned below the bowl plug press-fitting station 411, and the bowl plug press-fitting head 44 can move up and down along the second press-fitting table 41.
When the first manipulator 2 grabs the cylinder cover and sends the cylinder cover to the bowl plug press-fitting station 411, the top of the cylinder cover abuts against a limiting plate above the bowl plug press-fitting station 411, the second electric cylinder 47 moves to the lower part of the bowl plug press-fitting station 411, and a movable rod of the second electric cylinder 47 pushes the bowl plug press-fitting head 44 to ascend. When the bowl plug press-fitting head 44 rises, the bowl plugs at the end of the conveying material channel of the bowl plug feeding machine 42 are pressed into the cylinder cover at the bowl plug press-fitting station 411, and the assembly of the bowl plugs on the cylinder cover is completed.
The first gripping mechanism 46 is provided on the second press-fitting table 41, and the first gripping mechanism 46 grips the damper pin on the damper pin feeding machine 43 and places the gripped damper pin on the damper pin press-fitting head 45.
The damp pin press-fitting head 45 is movably arranged on the second press-fitting table 41 and is positioned below the damp pin press-fitting station 412, and the damp pin press-fitting head 45 can move up and down along the second press-fitting table 41.
When the first manipulator 2 grabs the cylinder cover and sends the cylinder cover to the damping pin press-fitting station 412, the top of the cylinder cover abuts against a limiting plate above the damping pin press-fitting station 412. The second electric cylinder 47 moves to the position below the damping pin press-fitting station 412, the movable rod of the second electric cylinder 47 pushes the damping pin press-fitting head 45 to ascend, and when the damping pin press-fitting head 45 ascends, the damping pin which is grabbed by the first grabbing mechanism 46 and placed on the damping pin press-fitting head 45 is pressed into the cylinder cover at the damping pin press-fitting station 412, so that the assembly of the damping pin on the cylinder cover is completed.
Through the discovery of above-mentioned content is not difficult, the utility model discloses a set up first pressure equipment device, second pressure equipment device and first manipulator, first pressure equipment device includes: first pressure equipment platform, tray, sleeve pipe material loading machine, rubber coating mechanism, second manipulator, plug screw material loading machine, screw up mechanism and first electric jar, second pressure equipment device includes: the second pressure equipment platform, bowl stopper material loading machine, damping pin material loading machine, bowl stopper pressure equipment head, damping pin pressure equipment head, first mechanism and the second electric jar of snatching. The first mechanical arm grabs the cylinder cap and places on the tray, and the second mechanical arm grabs the sleeve pipe and glues to rubber coating mechanism on the rubber coating to snatch the sleeve pipe after the rubber coating and place the cylinder cap on, first electric jar compresses tightly the sleeve pipe assembly on the cylinder cap, and the second mechanical arm snatchs the plug and places on screwing up the mechanism, screws up the mechanism and revolves the plug and twist the assembly on the cylinder cap. Then first manipulator snatchs cylinder cap to bowl stopper pressure equipment station, through second electric jar jacking bowl stopper pressure equipment head, with bowl stopper pressure equipment to the cylinder cap on, first manipulator removes to damping pin pressure equipment station again, through second electric jar jacking damping pin pressure equipment head, with the damping pin pressure equipment to the cylinder cap on. The utility model discloses a cylinder cap automatic assembly system can be on the cylinder cap automatic assembly sleeve pipe, plug, bowl stopper and damping pin spare part, has simplified equipment structure, has improved degree of automation, has reduced artifical link, makes things convenient for production management.
Optionally, as shown in fig. 2, in the automatic cylinder head assembling system of this embodiment, the first press-fitting table 31 is provided with a first slide rail 311 and a first driving mechanism 312.
The first drive mechanism 312 includes: servo motor 3121, drive wheel 3122, lead screw 3123, driven wheel 3124 and conveyer belt 3125.
The servo motor 3121 is fixedly provided at one side of the first press-fitting table 31.
The driving wheel 3122 is fixedly connected with an output end of the servo motor 3121, and the rotation of the servo motor 3121 drives the driving wheel 3122 to rotate together.
The screw 3123 is disposed on the first press-fitting table 31 through a fixing frame, and the screw 3123 and the first slide rail 311 are disposed in parallel.
The driven wheel 3124 is fixedly arranged at one end of the screw 3123, the driven wheel 3124 is in transmission connection with the driving wheel 3122 through a transmission belt 3125, and the rotation of the driving wheel 3122 drives the driven wheel 3124 and the screw 3123 to rotate together.
The bottom of tray 32 is equipped with the draw-in groove, and tray 32 passes through the draw-in groove joint on first slide rail 311. And the bottom of the tray 32 is fixedly provided with a sliding block 321, the sliding block 321 is provided with a threaded through hole, the sliding block 321 is engaged on the screw rod 3123 through the threaded through hole, the rotation of the screw rod 3123 drives the sliding block 321 to move along the screw rod 3123, that is, the rotation of the screw rod 3123 drives the tray 32 to move along the first slide rail 311 on the first press-fitting table 31, that is, drives the cylinder cover to move, so as to assemble a plurality of sleeves on the cylinder cover.
Alternatively, as shown in fig. 3, in the present embodiment, the tightening mechanism 37 includes: a tightening cylinder 371, a tightening gun 372 and a fixing plate 373.
The first press-fitting table 31 is provided with a second slide rail 313, the bottom of the fixing plate 373 is provided with a clamping groove, and the fixing plate 373 is clamped on the second slide rail 313 through the clamping groove.
It sets up on first pressure equipment platform 31 to screw up cylinder 371 is fixed, screws up the expansion end and is connected with fixed plate 373 of cylinder 371, screws up the flexible fixed plate 373 that drives of the expansion end of cylinder 371 and removes along second slide rail 313, screws up the flexible fixed plate 373 that drives of the expansion end of cylinder 371 promptly and is close to and keeps away from the cylinder cap on the tray 32.
The tightening gun 372 is disposed on the fixing plate 373 to move together with the fixing plate 373. The gun head of the tightening gun 372 receives the plug grabbed by the second manipulator 36 from the plug feeding machine 35, and when the fixing plate 373 is close to the cylinder cover on the tray 32, the tightening gun 372 drives the plug on the gun head to rotate, so that the received plug is screwed on the cylinder cover, and the assembly of the plug on the cylinder cover is completed.
Optionally, as shown in fig. 4, in the automatic cylinder head assembling system of this embodiment, the glue coating mechanism 34 includes: the device comprises a bracket 341, a gluing motor 342, a gluing gun 343, a gluing cylinder 344, two rotating shafts 345 and four rollers 346.
The bracket 341 is fixedly arranged at one side of the first press-fitting table 31, and the gluing motor 342 is fixedly arranged on the bracket 341.
The two rotating shafts 345 are rotatably disposed on the bracket 341, and a belt pulley is disposed at one end of each of the two rotating shafts 345 and is in transmission connection with the gluing motor 342 through a transmission belt, and the rotation of the gluing motor 342 drives the two rotating shafts 345 to rotate together.
The four rollers 346 are respectively arranged on the two rotating shafts 345 in a group of two rollers 346, and the rollers 346 are driven to rotate together by the rotation of the rotating shafts 345. The four rollers 346 receive the sleeve grabbed by the second manipulator 36 from the sleeve feeder 33, and the rotation of the four rollers 346 drives the sleeve to rotate together.
The gluing cylinder 344 is arranged on the support 341, the movable end of the gluing cylinder 341 is connected with a gluing gun 343, and the telescopic movable end of the gluing cylinder 344 drives the gluing gun 343 to be close to and far away from the sleeve on the roller 346.
When the glue gun 343 is close to the sleeve on the roller 346, glue is sprayed on the rotating sleeve, namely, the circumferential outer wall of the sleeve is glued, and the sealing performance during the assembly of the sleeve is ensured.
Optionally, as shown in fig. 5 and 6, in the automatic cylinder head assembling system of this embodiment, the damping pin feeding machine 43 further includes: a jacking cylinder 431.
The lift cylinder 431 is provided at the end of the conveying path of the damper pin feeding machine 43.
When the movable rod of the jacking cylinder 431 is lifted, the damping pin at the tail end part on the conveying material channel of the damping pin feeding machine 43 is jacked, so that the first grabbing mechanism 46 can grab the damping pin on the damping pin feeding machine 43 conveniently.
Further, in the present embodiment, the first grasping mechanism 46 includes: a first rotary cylinder 461, a lifting cylinder 462, a first grabbing cylinder 463, a first left clamping jaw 464 and a first right clamping jaw 465.
The first rotary cylinder 461 is fixedly disposed on the second press-fitting table 41.
The lifting cylinder 462 is connected with the movable end of the first rotary cylinder 461, and the first rotary cylinder 461 drives the lifting cylinder 462 to rotate.
The first catching cylinder 463 is connected to the movable end of the lifting cylinder 462 through a connecting member. The first grabbing cylinder 463 rotates together with the lifting cylinder 462, and the lifting cylinder 462 drives the first grabbing cylinder 463 to lift.
First left clamping jaw 464 and first right clamping jaw 465 are connected with the first movable end that snatchs cylinder 463 respectively, and the flexible first left clamping jaw 464 and the first right clamping jaw 465 of driving that snatch the movable end of cylinder 463 are close to each other and keep away from.
When the first left clamping jaw 464 and the first right clamping jaw 465 approach each other, the damping pin on the damping pin feeding machine 43 jacked up by the jacking cylinder 431 is grabbed.
The first left jaw 464 and the first right jaw 465 are moved away from each other to place the gripped damper pin on the damper pin press-fitting head 45.
Optionally, in the automatic cylinder cover assembling system of this embodiment, the second press-fitting table 41 is provided with a third slide rail 413 and a second driving mechanism 414.
The second drive mechanism 414 includes: a rodless cylinder 4141 and a first connecting block 4142.
A rodless cylinder 4141 is provided on the second press-fitting stage 41, and the rodless cylinder 4141 and the third slide rail 413 are arranged in parallel to each other.
The bottom of the first connecting block 4142 is provided with a clamping groove, the first connecting block 4142 is clamped on the third sliding rail 413 through the clamping groove, one side of the first connecting block 4142 is connected with a piston rod of the rodless cylinder 4141, and the movement of the piston rod of the rodless cylinder 4141 drives the first connecting block 4142 to slide along the third sliding rail 413.
The second electric cylinder 47 is arranged on the first connecting block 4142, and the movement of the first connecting block 4142 drives the second electric cylinder 47 to move, so that the second electric cylinder 47 moves between the bowl plug press-fitting station 411 and the damping pin press-fitting station 412.
Optionally, in this embodiment, a fourth slide rail 415 is disposed on the second press-fitting table 41. The fourth slide rail 415 is vertically arranged and located at the bowl plug press-fitting station 411.
The bottom of the bowl plug press-fitting head 44 is fixedly provided with a second connecting block 441.
The second connecting block 441 is clamped on the fourth slide rail 415 through a clamping groove, so that the bowl plug press-fitting head 44 moves up and down along the fourth slide rail 415.
Optionally, in this embodiment, a fifth slide rail 416 is disposed on the second press-fitting table 41. The fifth slide rail 416 is vertically disposed at the damping pin press-fitting station 412.
The bottom of the damping pin press-fitting head 45 is fixedly provided with a third connecting block 451.
The third connecting block 451 is clamped on the fifth slide rail 416 through a clamping groove, so that the damping pin press-fitting head 45 moves up and down along the fifth slide rail 416.
Alternatively, as shown in fig. 7 and 8, in the automatic cylinder head assembling system of the present embodiment, the second manipulator 36 includes: a base 361, a rotation mechanism 362, a mechanical arm 363, a second rotation cylinder 364, a second grasping mechanism 365, and a third grasping mechanism 366.
The mechanical arm 363 is provided on the base 361 via a rotation mechanism 362, and is rotatable around the base 361.
The second rotary cylinder 364 is provided on the arm 361 and rotates together with the arm 363.
The second grabbing mechanism 365 and the third grabbing mechanism 366 are connected with the movable end of the second rotating cylinder 364 through a connecting piece, and the movable end of the second rotating cylinder 364 drives the second grabbing mechanism 365 and the third grabbing mechanism 366 to rotate.
The second grasping mechanism 365 includes: a second grabbing cylinder 3651, a second left gripper 3652 and a second right gripper 3653.
The second left clamping jaw 3652 and the second right clamping jaw 3653 are connected with the movable end of the second grabbing cylinder 3651, and the second left clamping jaw 3652 and the second right clamping jaw 3653 are driven to be close to and away from each other by the extension and retraction of the movable end of the second grabbing cylinder 3651.
When the second left clamping jaw 3652 and the second right clamping jaw 3653 approach to each other, the sleeves on the sleeve feeding machine 33 or the gluing mechanism 34 are grabbed, and when the second left clamping jaw 3652 and the second right clamping jaw 3653 are far away from each other, the grabbed sleeves are placed on the gluing mechanism 34 or a cylinder cover on the tray 32.
The third grasping mechanism 366 includes: a third grabbing cylinder 3661, a third left gripper 3662 and a third right gripper 3663.
The third left clamping jaw 3662 and the third right clamping jaw 3663 are connected with the movable end of the third grabbing cylinder 3661, and the extension and retraction of the movable end of the third grabbing cylinder 3661 drives the third left clamping jaw 3662 and the third right clamping jaw 3663 to approach and separate from each other.
When the third left clamping jaw 3662 and the third right clamping jaw 3663 approach each other, the plug on the plug feeding machine 35 is grabbed, and when the third left clamping jaw 3662 and the third right clamping jaw 3663 are away from each other, the grabbed plug is placed on the gun head of the tightening gun 372 of the tightening mechanism 37.
In the present application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first feature or the second feature or indirectly contacting the first feature or the second feature through an intermediate.
Also, a first feature "on," "above," and "over" a second feature may mean that the first feature is directly above or obliquely above the second feature, or that only the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lower level than the second feature.
In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example" or "some examples," or the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (10)
1. An automatic cylinder cover assembling system is characterized by comprising a feeding and discharging table, a first manipulator, a first press-fitting device and a second press-fitting device;
the feeding and discharging table is used for placing a cylinder cover;
the first manipulator is arranged between the first press-fitting device and the second press-fitting device and used for grabbing and conveying the cylinder covers;
the first press-fitting device comprises: the device comprises a first press-fitting table, a tray, a sleeve feeding machine, a gluing mechanism, a plug feeding machine, a second manipulator, a screwing mechanism and a first electric cylinder;
the tray is movably arranged on the first press-fitting table and is used for bearing the cylinder cover;
the sleeve feeding machine is used for conveying sleeves;
the glue coating mechanism is used for coating glue on the sleeve;
the second manipulator is used for grabbing the sleeve on the sleeve feeding machine, placing the grabbed sleeve on the gluing mechanism for gluing, grabbing the glued sleeve and placing the glued sleeve on the cylinder cover on the tray;
the first electric cylinder is arranged on the first press-fitting table and used for tightly pressing a sleeve placed on a cylinder cover;
the plug feeding machine is used for conveying plugs;
the tightening mechanism is movably arranged on the first press-fitting table;
the second manipulator is used for grabbing the plug on the plug feeding machine and sending the grabbed plug to the tightening mechanism;
the screwing mechanism is used for receiving the plug grabbed by the second manipulator and screwing the plug onto a cylinder cover on the tray;
the second press fitting device comprises: the bowl plug clamping device comprises a second clamping table, a bowl plug feeding machine, a damping pin feeding machine, a bowl plug clamping head, a damping pin clamping head, a first grabbing mechanism and a second electric cylinder;
the bowl plug feeding machine is used for conveying bowl plugs;
the damping pin feeding machine is used for conveying the damping pin;
the second electric cylinder is movably arranged on the second press-fitting table;
the second press fitting table comprises: a bowl plug press-mounting station and a damping pin press-mounting station;
the bowl plug press-fitting head is movably arranged on the second press-fitting table;
the second electric cylinder is used for pushing the bowl plug press-mounting head to ascend, and when the bowl plug press-mounting head ascends, the bowl plug on the bowl plug feeding machine is pressed into the cylinder cover at the bowl plug press-mounting station;
the first grabbing mechanism is arranged on the second press-fitting table and used for grabbing the damping pin on the damping pin feeding machine and placing the grabbed damping pin on the damping pin press-fitting head;
the damping pin press-mounting head is movably arranged on the second press-mounting table;
and the second electric cylinder is used for pushing the damping pin press-mounting head to ascend, and when the damping pin press-mounting head ascends, the damping pin is pressed into the cylinder cover at the damping pin press-mounting station.
2. The automatic cylinder cover assembling system according to claim 1, wherein a first slide rail and a first driving mechanism are arranged on the first press-fitting table;
the first drive mechanism includes: the device comprises a servo motor, a driving wheel, a screw rod, a driven wheel and a conveying belt;
the servo motor is arranged on the first press-fitting table;
the driving wheel is connected with the output end of the servo motor, and the servo motor is used for driving the driving wheel to rotate;
the screw rod is arranged on the first press-fitting table and is parallel to the first slide rail;
the driven wheel is arranged at one end of the screw rod and is in transmission connection with the driving wheel through the conveying belt, and the driving wheel is used for driving the screw rod to rotate;
the tray is clamped on the first sliding rail, a sliding block is fixedly arranged at the bottom of the tray and meshed on the screw rod, and the screw rod rotates to drive the tray to move on the first press mounting table.
3. The automatic cylinder head assembly system according to claim 1, characterized in that said tightening mechanism comprises: screwing the air cylinder, the gun and the fixing plate;
a second slide rail is arranged on the first press-fitting table, and the fixing plate is clamped on the second slide rail;
the tightening cylinder is arranged on the first press-fitting table, the movable end of the tightening cylinder is connected with the fixed plate, and the tightening cylinder is used for driving the fixed plate to be close to and far away from the tray;
the tightening gun is arranged on the fixing plate and used for receiving the plug grabbed by the second manipulator and screwing the received plug on the cylinder cover on the tray.
4. The automatic cylinder head assembly system of claim 1, wherein said glue mechanism comprises: the gluing device comprises a bracket, a gluing motor, a gluing gun, a gluing cylinder, two rotating shafts and four rollers;
the gluing motor is arranged on the bracket;
the two rotating shafts are rotatably arranged on the bracket and are in transmission connection with the gluing motor through a conveying belt, and the gluing motor is used for driving the two rotating shafts to rotate;
the four rollers are arranged on the two rotating shafts in a group two by two respectively and are used for receiving the sleeve grabbed by the second manipulator and driving the sleeve to rotate;
the gluing cylinder is arranged on the bracket, the movable end of the gluing cylinder is connected with the gluing gun, and the stretching of the movable end of the gluing cylinder drives the gluing gun to be close to and far away from the sleeve carried by the four rollers;
and when the glue gun is close to the sleeve, the glue gun is used for gluing the sleeve.
5. The automatic cylinder head assembly system of claim 1, wherein the damping pin feeder further comprises: jacking a cylinder;
and when the movable rod of the jacking cylinder ascends, the damping pin jacking device is used for jacking the damping pin on the damping pin feeding machine.
6. The automatic cylinder head assembling system according to claim 5, characterized in that said first gripping mechanism comprises: the device comprises a first rotating cylinder, a lifting cylinder, a first grabbing cylinder, a first left clamping jaw and a first right clamping jaw;
the first rotary cylinder is arranged on the second press mounting table;
the lifting cylinder is connected with the movable end of the first rotary cylinder, and the first rotary cylinder is used for driving the lifting cylinder to rotate;
the first grabbing cylinder is connected with the movable end of the lifting cylinder, and the lifting cylinder is used for driving the first grabbing cylinder to lift;
the first left clamping jaw and the first right clamping jaw are respectively connected with the movable end of the first grabbing cylinder, and the expansion and contraction of the movable end of the first grabbing cylinder are used for driving the first left clamping jaw and the first right clamping jaw to approach and depart from each other;
when the first left clamping jaw and the first right clamping jaw are close to each other, the damping pin jacked by the jacking cylinder is grabbed;
when the first left clamping jaw and the first right clamping jaw are far away from each other, the grabbed damping pin is placed on the damping pin press-mounting head.
7. The automatic cylinder cover assembling system of claim 1, wherein a third slide rail and a second driving mechanism are arranged on the second press-fitting table;
the second drive mechanism includes: a rodless cylinder and a first connecting block;
the rodless cylinder and the third slide rail are arranged in parallel;
the second electric cylinder is connected to the third slide rail in a clamping mode through a first connecting block, the first connecting block is connected with a piston rod of the rodless cylinder, and the piston rod of the rodless cylinder is used for driving the second electric cylinder to move.
8. The automatic cylinder cover assembling system of claim 1, wherein a fourth slide rail is arranged on the second press-fitting table;
the bottom of the bowl plug press-fitting head is provided with a second connecting block;
the second connecting block is clamped on the fourth sliding rail, so that the bowl plug press-fitting head moves along the fourth sliding rail.
9. The automatic cylinder cover assembling system of claim 1, wherein a fifth slide rail is arranged on the second press-fitting table;
the bottom of the damping pin press-fitting head is provided with a third connecting block;
and the third connecting block is clamped on the fifth slide rail, so that the damping pin press-mounting head moves along the fifth slide rail.
10. The automatic cylinder head assembling system according to claim 3, characterized in that said second robot comprises: the device comprises a base, a rotating mechanism, a mechanical arm, a second rotating cylinder, a second grabbing mechanism and a third grabbing mechanism;
the mechanical arm is arranged on the base through the rotating mechanism;
the second rotary cylinder is arranged on the mechanical arm;
the second grabbing mechanism and the third grabbing mechanism are connected with the second rotary cylinder, and the second rotary cylinder is used for driving the second grabbing mechanism and the third grabbing mechanism to rotate;
the second grasping mechanism includes: the second grabbing cylinder, the second left clamping jaw and the second right clamping jaw;
the second left clamping jaw and the second right clamping jaw are connected with the movable end of the second grabbing cylinder, and the second grabbing cylinder is used for driving the second left clamping jaw and the second right clamping jaw to approach and move away from each other;
when the second left clamping jaw and the second right clamping jaw are close to each other, the sleeve on the sleeve feeding machine is grabbed, and when the second left clamping jaw and the second right clamping jaw are far away from each other, the grabbed sleeve is placed on a cylinder cover on the tray;
the third grasping mechanism includes: the third grabbing cylinder, the third left clamping jaw and the third right clamping jaw;
the third left clamping jaw and the third right clamping jaw are connected with the movable end of the third grabbing cylinder, and the third grabbing cylinder is used for driving the third left clamping jaw and the third right clamping jaw to approach and move away from each other;
the third left clamping jaw with when the third right clamping jaw is close to each other, snatch plug on the plug material loading machine, the third left clamping jaw with when the third right clamping jaw is kept away from each other, will snatch plug and place screw up on the rifle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920438639.6U CN210588052U (en) | 2019-04-02 | 2019-04-02 | Automatic cylinder cover assembling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920438639.6U CN210588052U (en) | 2019-04-02 | 2019-04-02 | Automatic cylinder cover assembling system |
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| Publication Number | Publication Date |
|---|---|
| CN210588052U true CN210588052U (en) | 2020-05-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920438639.6U Expired - Fee Related CN210588052U (en) | 2019-04-02 | 2019-04-02 | Automatic cylinder cover assembling system |
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| CN (1) | CN210588052U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084478A (en) * | 2021-04-12 | 2021-07-09 | 天津中德应用技术大学 | Intelligent electric cylinder assembling system |
| CN115057216A (en) * | 2022-05-24 | 2022-09-16 | 清远敏瑞汽车零部件有限公司 | Multifunctional conveying system for automobile door frame trim and end cover |
| CN116038321A (en) * | 2022-12-28 | 2023-05-02 | 陕西法士特齿轮有限责任公司 | Automatic press-fitting device and method for intermediate shaft bearing and clamp spring of main gearbox |
-
2019
- 2019-04-02 CN CN201920438639.6U patent/CN210588052U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084478A (en) * | 2021-04-12 | 2021-07-09 | 天津中德应用技术大学 | Intelligent electric cylinder assembling system |
| CN115057216A (en) * | 2022-05-24 | 2022-09-16 | 清远敏瑞汽车零部件有限公司 | Multifunctional conveying system for automobile door frame trim and end cover |
| CN115057216B (en) * | 2022-05-24 | 2024-05-17 | 清远敏瑞汽车零部件有限公司 | Multifunctional conveying system for automobile door frame trim and end cover |
| CN116038321A (en) * | 2022-12-28 | 2023-05-02 | 陕西法士特齿轮有限责任公司 | Automatic press-fitting device and method for intermediate shaft bearing and clamp spring of main gearbox |
| CN116038321B (en) * | 2022-12-28 | 2024-06-04 | 陕西法士特齿轮有限责任公司 | Automatic press-fitting device and method for intermediate shaft bearing and clamp spring of main gearbox |
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