CN210573364U - Full-flow management and control platform for waste materials of Internet of things - Google Patents
Full-flow management and control platform for waste materials of Internet of things Download PDFInfo
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- CN210573364U CN210573364U CN201921609180.8U CN201921609180U CN210573364U CN 210573364 U CN210573364 U CN 210573364U CN 201921609180 U CN201921609180 U CN 201921609180U CN 210573364 U CN210573364 U CN 210573364U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model relates to a full flow management and control platform of thing networking old and useless material relates to the technical field of material storage, especially a can improve the platform of old and useless material management and control efficiency of electric power industry, realization full flow supervision. The system comprises a signal acquisition unit, a monitoring center and an Internet of things client which are connected in a wired or wireless mode; the signal acquisition unit comprises weighing devices arranged at all waste storage yard sites, an Internet of things signal box, a waste storage yard door magnetic switch, a camera, an integrated multifunctional sensor and alarm equipment; the weighing device comprises a scale body and a weighing sensor, wherein the weighing sensor is arranged on the scale body; the camera is arranged in the waste yard; the waste storage yard door magnetic switch is controlled by a monitoring center; the integrated multifunctional sensor and the alarm device are arranged in each waste yard pile station and are connected with the signal box of the Internet of things; the weighing sensor is connected with the signal box of the Internet of things. The modern internet of things technology and the actual conditions of the warehouse are combined, and the waste material and waste material full flow of the internet of things is uniformly controlled.
Description
Technical Field
The utility model relates to a full flow management and control platform of thing networking old and useless material relates to the technical field of material storage, especially a can improve the platform of old and useless material management and control efficiency of electric power industry, realization full flow supervision.
Background
In the prior art, in the waste material management process, the warehousing operation requires that waste materials are warehoused according to actual weighing results and are stored in an appointed outdoor storage yard according to classified accumulation; and in the warehouse-out operation, weighing and transferring waste material recycling merchants according to requirements.
In the above-described actual management work, the following problems arise:
firstly, the waste materials are more frequently put in and out of a warehouse, the quantity of the waste materials is more, the net weight of the materials is calculated by peeling in the process of handing over the waste materials, vehicle personnel need to frequently go to and fro a weighing point, the waste materials cannot be weighed in real time for acceptance or transfer, and the accuracy of the waste materials to be put in and out of the warehouse cannot be ensured;
secondly, due to the fact that the inventory quantity of the waste materials in the warehouse is large, a large amount of manpower and material resources are needed for checking and weighing, the problems that the inventory checking operation time is long, the use cost of machinery and manpower is high and the like are caused, regular checking is difficult to carry out, and the weight information of the waste materials is mastered in time;
thirdly, the operation conditions of the waste materials in and out of the warehouse cannot be monitored and recorded in the whole process, and the risk of loss of the waste materials in the links of transportation, loading, unloading, storage and the like is avoided;
and fourthly, because the waste materials are disassembled according to projects, the batches are more, the material types are complex, and the like, and in a traditional accounting management mode, the storage management personnel cannot trace and check the waste disassembling and sending unit information and the quantity and types of the waste materials disassembled and sent by the waste disassembling and sending unit information.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above-mentioned weak point provide a thing networking waste material full flow management and control platform, combine modern internet of things and warehouse actual conditions, carry out unified management and control to thing networking waste material full flow.
The utility model discloses an adopt following technical scheme to realize:
the utility model provides a whole flow management and control platform of old and useless material of thing networking, includes signal acquisition unit, surveillance center and thing networking customer end through wired or wireless mode connection.
The signal acquisition unit comprises weighing devices arranged at all waste storage yard sites, an Internet of things signal box, a waste storage yard door magnetic switch, a camera, an integrated multifunctional sensor and alarm equipment; the weighing device comprises a scale body and a weighing sensor, wherein the weighing sensor is arranged on the scale body and used for transmitting the weight information of waste materials to the monitoring center in real time; the camera is arranged in the waste storage yard and transmits the image and video information to the monitoring center in real time; the waste storage yard door magnetic switch is arranged on the waste storage yard door and is controlled by the monitoring center; the integrated multifunctional sensor and the alarm equipment are arranged in each waste yard pile station and are connected with the signal box of the Internet of things; the weighing sensor is connected with the signal box of the Internet of things, and the sensor signal is converted into the signal of the Internet of things through the signal transmission and conversion module of the Internet of things arranged in the signal box of the Internet of things, so that the function of the Internet of things is realized.
The integrated multifunctional sensor comprises a smoke sensor, a humidity sensor, a temperature sensor and the like and is used for feeding back and sending environmental parameters of the waste storage yard site to the monitoring center.
The device comprises an infrared alarm, a smoke alarm and the like, wherein the smoke alarm is connected with a smoke sensor and used for fire monitoring and alarming; the infrared alarm transmitter sends out infrared light to form a warning line, when an object passes through the warning line, the signal of the receiver changes, and the alarm is given out after amplification processing.
The monitoring center is provided with a plurality of servers to form a server cluster, a plurality of servers are used for parallel computation to obtain high computation speed, and a plurality of servers can also be used for backup, so that any one machine can damage the whole platform or can normally run.
The internet of things client acquires real-time information of the waste storage yard through the monitoring center, the real-time information comprises the weight of waste materials, monitoring data and waste material data to obtain a visual chart, and the entrance guard of the waste storage yard is remotely controlled.
The server is a computer which is commercially available.
The door magnetic switch of the waste storage yard adopts a commercially available door magnetic switch.
The weighing device is also externally connected with a display screen, and the display screen adopts a large screen and is used as an auxiliary display of the weighing device.
The weighing device adopts the electronic weigher to weigh the body, and length 20 meters, wide 10 meters, the biggest bearing 300 tons, joins in marriage around the title body and to dismantle the guardrail, satisfies waste and old material and stacks the requirement, realizes the purpose of practicing thrift the place space.
The weighing sensor adopts a commercially available digital weighing sensor.
The large screen adopts a commercial YHL-5H five-inch multifunctional dot-matrix type large screen; the weighing result can be observed remotely and can be used as an auxiliary display of the weighing device.
The internet of things client comprises a mobile phone, a tablet personal computer, an intranet computer and a webpage, and is provided with an internet of things waste material full-flow management and control system platform which is used for communicating with a monitoring center and selecting a management and control method.
The camera can record the processes of vehicle personnel entering and exiting and cargo handling, and the platform operator can check videos recorded by the camera and related documents and then package and upload the videos to the server for storage.
The working principle is as follows: the whole-flow management and control platform for the waste materials of the Internet of things has the advantages of improving the management precision and efficiency of the waste materials and the like. The whole-flow management and control platform for the waste materials and materials of the Internet of things utilizes a digital weighing sensor to acquire the weight information of the waste materials and materials stacked on the platform, and the weighing sensor is connected with a signal box of the Internet of things, so that a sensor signal is converted into a signal of the Internet of things, and the signal is pushed to a client side in real time to acquire and record the weight of the waste materials and materials. In the process, the whole-flow management and control platform for the waste materials of the internet of things is further provided with a camera, a smoke sensor, an infrared alarm, a smoke alarm and other sensors, so that the environmental change of the storage yard is recorded in an all-around manner, and the storage safety of the waste materials is guaranteed.
A management and control method of a waste material full-flow management and control system of the Internet of things comprises waste material in-process management, waste material in-process management and waste material out-of-process management.
The management and control method for managing the waste materials in the warehouse comprises the following steps:
1-1) entering an inventory operation interface of an internet-of-things waste material full-flow management and control system platform by an administrator through an internet-of-things client, and printing an inventory list according to a library area;
1-2) displaying the type and the quantity of the materials recorded in each bin according to the inventory list, wherein the data of the type and the quantity of the materials recorded in the bins come from a monitoring center; the data of the monitoring center is obtained by real-time measurement of the signal acquisition unit after receiving the inventory command;
1-3) the administrator inputs the checking result of each bin into an internet of things waste material full-flow management and control system platform;
1-4) the monitoring center compares the checking result with the accumulated result of the historical goods receiving and dispatching records of the stock area in the platform to form a difference list;
1-5) searching the historical documents and the image data of the time period stored in the server according to the difference list, determining the difference reason, and forming an inventory report to be uploaded to a server cluster of a monitoring center for storage;
1-6) the monitoring center pushes the inventory report to the client of the relevant superior leader and confirms the report; and finishing the platform checking operation.
The management and control method for managing the waste material into the warehouse comprises the following steps:
2-1) after the project unit cooperates with the related department to identify the materials, carrying the documents such as a scrapped material examination and approval table and the like and the scrapped materials to a warehouse of a material keeping department;
2-2) after checking that the material types are correct, a platform administrator operates through a client of the Internet of things to remove an entrance guard and a security sensor, and guides the truck to drive into a storage area platform of a specified waste storage yard station through a camera and voice broadcast;
2-3) after the truck finishes unloading, driving away from a storage area, checking the difference value between the document material quantity and platform weighing before and after unloading (namely the actual quantity of the goods) by a platform manager, inputting vehicle personnel related information in an internet of things waste material full-flow management and control system platform arranged at an internet of things client after checking the difference value, and uploading paper documents and image data to a server (the server refers to a server cluster of a monitoring center) for storage;
2-4) the server automatically pushes the related data to the related superior leader client to accept the checking and confirmation;
2-5) after obtaining the confirmation information in the step 2-4), the administrator opens an entrance guard and a security sensor through an internet of things waste material full-flow management and control system platform installed at the internet of things client; and finishing the work of receiving the waste materials.
The waste material ex-warehouse management and control method comprises the following steps:
3-1) after the waste materials are uniformly tendered, carrying other data such as contracts and the like to a warehouse of a material keeping department by a waste recycling company;
3-2) a platform manager checks the material list in the contract, releases the access control and security sensor through an internet of things waste material full-flow management and control system platform arranged at the internet of things client, and guides the truck to drive into a specified reservoir area platform through a camera and voice broadcast;
3-3) after the truck finishes loading, driving away from a storage area, checking the difference between the document material quantity and platform weighing before and after loading (namely the actual delivery quantity) by a platform manager, inputting related vehicle personnel information in an internet of things waste material full-flow management and control system platform installed at an internet of things client after checking the difference, and uploading paper documents and image data to a monitoring center for storage;
3-4) the monitoring center automatically pushes related data to a related superior leader client to accept examination and confirmation;
3-5) opening an access control and security sensor by a manager through an Internet of things client; and finishing the work of receiving the waste materials.
This platform has following advantage:
1. obtaining platform information in real time
The waste storage yard of the warehouse is monitored in all directions by a 24-hour monitoring platform, and the weight information of waste materials is transmitted in real time through a platform sensor, so that the quantity of the materials in the platform is kept consistent with that of an ERP platform, and the prior state that the weight of the waste materials is difficult to control is changed.
2. Real-time monitoring platform operation
The image information of the platform is connected with a local area network, and an online user can check real-time data and monitoring videos through computer software and a mobile phone APP.
3. Checking in and out of warehouse by waste material
The number of the waste delivery sheets or the weighing before and after receiving and dispatching goods can be checked to determine whether the weight is accurate by increasing the weight of the platform after goods delivery.
4. Instant retrieval of historical information
All-weather real-time monitoring video recording of important positions, recorded audio and video and handover documents are packaged, uploaded and stored, historical data are inquired and verified when necessary, and which kind of materials are handed over and the handover quantity can be inquired through each construction unit or a certain accurate time node which is recorded by the platform.
5. Waste material refined management and control
Each control platform is 20 meters long and 10 meters wide. And (4) material classification management and control, and data monitoring is subdivided to each platform.
6. Remote access control access management
The door magnetic switch of the warehouse door is connected with the hand viewer, and the door magnetic switch is combined with the monitoring platform to remotely manage the entrance and exit of the personnel and vehicles in the waste storage yard gate.
7. Cloud storage security independence
When the definition of a video image is increased, the requirement on the storage capacity is also sharply increased, the high-definition storage pressure is greatly relieved by cloud storage, the video is stored safely and independently, and meanwhile, the video can not be easily damaged by people, can be watched in real time, and is very convenient.
8. Intelligent sensing safety and high efficiency
Adopt intelligent sensing and control theftproof technique, the automatic identification abnormal behavior contains accidents such as conflagration. And illegal diving behaviors, intelligent alarm and remote message reminding functions can be started, and the safety of waste materials is effectively ensured.
Drawings
The present invention will be further explained with reference to the accompanying drawings:
FIG. 1 is a platform architecture diagram of the platform of the present invention;
FIG. 2 is a perspective view of the platform of the present invention;
FIG. 3 is a front view of the platform arrangement of the present invention;
fig. 4 is a layout plan view of the platform of the present invention;
fig. 5 is a schematic plan view of the weighing device of the platform of the present invention;
fig. 6 is a side view of the weighing apparatus of the platform of the present invention;
FIG. 7 is a schematic structural view of a load cell employed in the present invention;
fig. 8 is the utility model discloses a thing networking signal case structure schematic diagram.
In the figure:
100. the system comprises a signal acquisition unit, a weighing device, 101-1, a scale body, 101-2, a weighing sensor, 102, an Internet of things signal box, 102-1, a box door, 102-2, an Internet of things signal transmission and conversion module, 102-3, a wiring terminal, 103, a camera, 104, an integrated multifunctional sensor, 105, alarm equipment, 106, a display screen, 107, an upright rod, 108 and a signal wire;
200. a monitoring center;
300. the system comprises an Internet of things client 301, a mobile phone 302, a tablet personal computer 303, an intranet computer 304 and a webpage;
400. the guardrail can be disassembled.
Detailed Description
The present invention is further described with reference to the accompanying drawings and specific embodiments, it is to be noted that the drawings in the following description are only some embodiments of the present invention, and it is obvious to those skilled in the art that other drawings can be obtained without inventive exercise.
As shown in fig. 1 to 8, the utility model discloses a whole-flow management and control platform for waste materials in internet of things comprises a signal acquisition unit 100 (i.e. an acquisition end in the figure), a monitoring center 200 (a server end in the figure) and a client 300 (a client in the figure) which are connected in a wired or wireless manner, wherein the signal acquisition unit 100 is provided with a weighing device 101, an internet of things signal box 102, a camera 103, an integrated multifunctional sensor 104 and an alarm device 105 which are arranged at each waste yard site; transmitting the collected weight information, image and video information of the waste materials and environmental parameter information to the monitoring center 200, wherein the waste storage yard door magnetic switch is arranged on a waste storage yard door and is controlled by the monitoring center 200; the monitoring center 200 has a plurality of servers to form a server cluster, and a plurality of servers are used for parallel computation, or a plurality of servers can be used for backup, so that any one machine can damage the whole platform or can normally run. The internet of things client 300 acquires real-time information of the waste storage yard through the monitoring center 200, wherein the real-time information comprises the weight of waste materials, monitoring data and waste material data to obtain a visual chart, and remotely controls the access control (waste storage yard door magnetic switch) of the waste storage yard; the internet of things client 300 comprises a mobile phone 301, a tablet computer 302, an intranet computer 303 and a webpage 304.
The weighing device 101 comprises a scale body 101-1 and a weighing sensor 101-2, wherein the weighing sensor 101-2 is arranged below the scale body 101-1 and used for transmitting weight information of waste materials to the monitoring center 200 in real time, the scale body 101-1 adopts an electronic floor scale to weigh a body, the maximum bearing capacity is 300 tons, in order to facilitate stacking of the waste materials, a sectional type detachable guardrail 400 is movably arranged around the scale body 101-1, and the detachable guardrail 400 adopts a commercial hot zinc steel wire embossing net.
The scale body 101-1 is provided with a main beam and a weighing platform, the weighing platform is formed by splicing a plurality of electronic floor scales into a rectangular platform body with the length of 20 meters and the width of 10 meters, and weighing sensors 101-2 are arranged below four corners of each electronic floor scale; a plurality of main beams are arranged below the weighing platform, in the embodiment, the main beams adopt U-shaped main beams, so that the problem of metering error caused by bending of the weighing platform is effectively solved, and the height of each main beam is 360 mm; the height of the weighing platform is 10mm, and the bending strength can be improved by 50 percent. The electronic floor scales are spliced in a welding mode, so that the inner cavity of the weighing platform is fully sealed and is not easy to rust. Before use, a weighing platform with a U-shaped steel structure passes through a full-load loading and unloading experiment of a large-scale fatigue testing machine, the weighing platform is fastened without deformation, and the weighing precision reaches 1/8000. In the embodiment, 12 electronic floor scales are adopted, and the weighing sensors 101-2 are not repeatedly arranged on the corners of two adjacent electronic floor scales, so that 30 weighing sensors 101-2 are arranged in total (refer to fig. 5).
The weighing sensor 101-2 adopts a commercially available digital weighing sensor, adopts a bridge structure, and can automatically reset and center; the lateral force resistance and the impact resistance are good; the installation is convenient, and the interchangeability is good; high precision, high reliability and good stability; has good electromagnetic compatibility and super-strong electrostatic protection capability.
The camera 103 is installed in the waste yard and transmits image and video information to the monitoring center 200 in real time; the waste storage yard door magnetic switch is arranged on the waste storage yard door and is controlled by the monitoring center 200; the integrated multifunctional sensor 104 and the alarm device 105 are arranged in each waste yard pile site, and the integrated multifunctional sensor 104 and the alarm device 105 are connected with the signal box 102 of the internet of things; the weighing sensor 101-2 is connected with the signal box 102 of the internet of things, and the sensor signal is converted into the signal of the internet of things through the signal transmission and conversion module 102-2 of the internet of things arranged in the signal box 102 of the internet of things, so that the function of the internet of things is realized.
The camera 103 of the signal acquisition unit is a commercial night vision high-definition camera.
Referring to fig. 8, the internet of things signal box 102 is fixed in a waste yard through a vertical rod 107 arranged at the lower part of the box, a box body with a stainless steel shell is adopted, an internet of things signal transmission and conversion module 102-2 is arranged in the box body, a special sealing joint is arranged outside the box body and used for connecting with external equipment, and the internet of things signal box is very durable and has good sealing performance; the bottom of the box body is also provided with a wiring terminal 102-3 which is used for connecting with each sensor and a signal cable; the Internet of things signal transmission conversion module 102-2 is connected with an internal interface of the wiring terminal 102-3 through a signal wire 108; in order to ensure reliable connection, code marks are injected beside the wiring welding points of the external interface of the wiring terminal 102-3.
The server of the monitoring center 200 is provided with platform management program software of a full-flow management and control platform of the waste materials of the internet of things, so that a client user connected with the server can inquire and download data audio and video of specific time segments and specific links of the waste materials according to own requirements in the historical data inquiry process. The monitoring center can back up and encrypt the data transmitted by the signal acquisition unit in real time; the platform has a network communication function, can provide network communication consisting of network cards, can inquire platform data in real time by using a computer or a mobile phone terminal through an Internet of things client, and transmits the data to a factory local area network and an ERP platform; the system can acquire real-time data of the platform weighing sensor, and can call real-time or historical monitoring data and visual charts of waste material data through the Internet, and the system has the functions of remotely controlling access control and the like.
The platform is also provided with an access control platform, so that personnel and vehicles can be identified, and the platform can be remotely controlled by matching with a monitoring camera (a camera 103). When a person and a vehicle apply to enter a waste material storage area, the monitoring camera collects image information of an applicant and the vehicle, pushes the image information to a client (an internet of things client 300), and releases an alarm platform and an access switch after the image information is confirmed by the client to allow the person and the vehicle to pass.
The platform can improve material storage security and reduce the risk of stolen goods and materials and fire through setting up auxiliary assembly, like security protection infrared alarm and fire control smog warning.
The utility model discloses realize old and useless material management and the integration of internet of things technological degree of depth, utilize thing networking and intelligent sensing technique, solve the old and useless material management difficult problem of electric power industry, improve electric power old and useless material management and control efficiency, impel old and useless material digitization, informationization, normalized mode of operation to realize the full flow supervision, finally reach the purpose of enterprise cost reduction increase.
Claims (7)
1. The utility model provides a whole flow management and control platform of old and useless material of thing networking which the characteristic includes: the system comprises a signal acquisition unit, a monitoring center and an Internet of things client which are connected in a wired or wireless mode;
the signal acquisition unit comprises weighing devices arranged at all waste storage yard sites, an Internet of things signal box, a waste storage yard door magnetic switch, a camera, an integrated multifunctional sensor and alarm equipment; the weighing device comprises a scale body and a weighing sensor, wherein the weighing sensor is arranged on the scale body and used for transmitting the weight information of waste materials to the monitoring center in real time; the camera is arranged in the waste storage yard and transmits the image and video information to the monitoring center in real time; the waste storage yard door magnetic switch is arranged on the waste storage yard door and is controlled by the monitoring center; the integrated multifunctional sensor and the alarm equipment are arranged in each waste yard pile station and are connected with the signal box of the Internet of things; the weighing sensor is connected with the signal box of the Internet of things, and the sensor signal is converted into the signal of the Internet of things through the signal transmission and conversion module of the Internet of things arranged in the signal box of the Internet of things, so that the function of the Internet of things is realized.
2. The internet of things waste material full-flow management and control platform according to claim 1, which is characterized by comprising: the integrated multifunctional sensor comprises a smoke sensor, a humidity sensor and a temperature sensor and is used for feeding back and sending environmental parameters of the waste storage yard site to the monitoring center.
3. The internet of things waste material full-flow management and control platform according to claim 1 or 2, characterized by comprising: the device comprises an infrared alarm and a smoke alarm, wherein the smoke alarm is connected with a smoke sensor and used for fire monitoring and alarming; the transmitter of the infrared alarm sends out infrared light to form a warning line, when an object passes through the warning line, the signal of the receiver changes, and the alarm is given out after amplification processing.
4. The internet of things waste material full-flow management and control platform according to claim 1 or 2, characterized by comprising: the monitoring center is provided with a plurality of servers to form a server cluster; the server is a computer.
5. The internet of things waste material full-flow management and control platform according to claim 4, comprising: the weighing device is also externally connected with a display screen, and the display screen adopts a large screen and is used as an auxiliary display of the weighing device.
6. The internet of things waste material full-flow management and control platform according to claim 4, comprising: the weighing device adopts an electronic floor scale weighing body, the length is 20 meters, the width is 10 meters, and the maximum load bearing capacity is 300 tons.
7. The internet of things waste material full-flow management and control platform according to claim 4, comprising: the periphery of the balance body is provided with a detachable guardrail.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110488787A (en) * | 2019-09-26 | 2019-11-22 | 国网江苏省电力有限公司泗阳县供电分公司 | A kind of Internet of Things waste and old material whole process control platform |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110488787A (en) * | 2019-09-26 | 2019-11-22 | 国网江苏省电力有限公司泗阳县供电分公司 | A kind of Internet of Things waste and old material whole process control platform |
CN110488787B (en) * | 2019-09-26 | 2024-04-05 | 国网江苏省电力有限公司泗阳县供电分公司 | Full-flow management and control platform for waste materials of Internet of things |
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