CN210546741U - Belt cleaning device is used in production of high performance air conditioner spare part - Google Patents
Belt cleaning device is used in production of high performance air conditioner spare part Download PDFInfo
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- CN210546741U CN210546741U CN201921411119.2U CN201921411119U CN210546741U CN 210546741 U CN210546741 U CN 210546741U CN 201921411119 U CN201921411119 U CN 201921411119U CN 210546741 U CN210546741 U CN 210546741U
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Abstract
The utility model discloses a cleaning device for producing high-performance air conditioner parts, which comprises a cleaning pool and a control cabinet, wherein a controller and an ultrasonic generator are arranged in the control cabinet, and a display panel and an operation panel are arranged on the front panel of the control cabinet; the bottom of the cleaning pool is provided with an electric heating wire and a sensor assembly, and the electric heating wire, the sensor assembly and the ultrasonic generator are all connected with a controller; the display panel and the operation panel are connected with the controller; the side wall of the cleaning pool is provided with a water outlet and a water filling port. The utility model discloses an ultrasonic cleaning technology washs air conditioner spare part, and the cleaning efficiency is high, and the cleaning performance is good. The utility model discloses a set up PH sensor and turbidity sensor in wasing the pond, operating personnel judges whether need to change the washing liquid according to the PH value and the turbidity of washing liquid to improve the cleaning performance, avoid extravagant simultaneously.
Description
Technical Field
The utility model belongs to the technical field of air conditioner spare part cleaning equipment, specifically a belt cleaning device is used in production of high performance air conditioner spare part.
Background
The air conditioner is a process for adjusting and controlling parameters such as temperature, humidity, cleanliness, speed and the like of ambient air in a building/structure by manual means, and a cleaning process of air conditioner parts is essential in the production process of the air conditioner; the existing cleaning device for the air conditioner parts is low in cleaning efficiency and poor in cleaning effect, and cannot meet technological requirements.
Chinese patent publication No. CN207430781U discloses a cleaning device for producing high performance air-conditioning components, which comprises a device body, a horizontal sprinkler pipe is installed on one side of the top of the device body, a nozzle is installed at the bottom of the sprinkler pipe, a horizontal second chute is formed at the top of the device body, a vertical control rod is arranged in the second chute, a control handle is installed at one end of the control rod, the control handle is located at the outer side of the device body, a placing plate is fixedly welded at the other end of the control rod, a horizontal first chute is further formed at the top of the device body, a connecting rod is arranged in the first chute, a brush handle is installed at one end of the connecting rod, a supporting plate is installed at the other end of the connecting rod, the cleaned water is collected in a temporary storage box and is treated by using an adsorption ball and a filter plate in the temporary storage box, and then is put into use again by using a water pump, the waste of water resources is reduced, and the utilization rate of the resources is improved. The cleaning device disclosed by the patent cleans air conditioner parts through spray water and the brush head, has poor cleaning effect, cannot effectively clean impurities such as dirt on the surfaces of the parts, and has low definition efficiency.
Disclosure of Invention
The utility model aims at the problem that prior art exists, provide a belt cleaning device is used in production of high performance air conditioner spare part, its cleaning efficiency is high, and the cleaning performance is good.
In order to achieve the above object, the utility model adopts the following technical scheme:
a cleaning device for producing high-performance air conditioner parts comprises a cleaning pool and a control cabinet, wherein a controller and an ultrasonic generator are arranged in the control cabinet, and a display panel and an operation panel are arranged on a front panel of the control cabinet; the bottom of the cleaning pool is provided with an electric heating wire and a sensor assembly, and the electric heating wire, the sensor assembly and the ultrasonic generator are all connected with a controller; the display panel and the operation panel are connected with the controller; the side wall of the cleaning pool is provided with a water outlet and a water filling port.
The utility model adopts the ultrasonic cleaning process to clean the air conditioner parts, which can effectively clean impurities such as dirt on the surfaces of the parts; the washing pond is used for the mixed liquid (washing liquid) of splendid attire clear water and cleaner, and its washing principle is: the high-frequency oscillation signal emitted by the ultrasonic generator is converted into high-frequency mechanical oscillation by the transducer and is transmitted into the cleaning liquid, ultrasonic waves are radiated forwards at intervals in the cleaning liquid, the liquid flows to generate tens of thousands of micro-bubbles with the diameter of 50-500 mu m, and the micro-bubbles in the liquid vibrate under the action of a sound field. These bubbles are formed and grown in a negative pressure region where the ultrasonic wave propagates in the longitudinal direction, and in a positive pressure region, when the sound pressure reaches a certain value, the bubbles rapidly increase and then suddenly close. When the bubbles are closed, shock waves are generated, thousands of atmospheric pressures are generated around the bubbles, insoluble dirt is damaged, and the insoluble dirt is dispersed in the cleaning liquid, and when the group particles are wrapped by the oil dirt and adhered to the surface of a cleaning piece, the oil is emulsified, solid particles are separated, so that the aim of cleaning the cleaning piece is fulfilled. The temperature of the cleaning liquid can be controlled within a proper temperature range through heating of the electric heating wire, so that the cleaning effect is improved.
Specifically, the sensor assembly includes a temperature sensor, a PH sensor, and a turbidity sensor; the temperature sensor is used for detecting the temperature of the cleaning liquid, the PH sensor is used for detecting the PH value of the cleaning liquid, the turbidity sensor is used for detecting the turbidity of the cleaning liquid, the detected data is sent to the controller, and the detected data is displayed on the display panel; an operator can judge whether the cleaning solution needs to be replaced according to the pH value and the turbidity degree of the cleaning solution.
Specifically, the side wall of the cleaning pool is also provided with a return port, and the return port is communicated with a water outlet through a return pipe; the return pipe is communicated with the water outlet through a single-inlet double-outlet water pump; the single-inlet double-outlet pump comprises a water inlet a, a water outlet b and a water outlet c, wherein the water inlet a is communicated with the water outlet, the water outlet b is communicated with the return pipe, and the water outlet c is communicated with the drain pipe; the single-inlet double-outlet water pump is connected with the controller. The cleaning liquid can be controlled to circulate in the cleaning pool or the cleaning liquid waste liquid in the cleaning pool can be discharged by arranging the single-inlet double-outlet water pump. Through control water inlet a and delivery port b intercommunication, can be so that the washing liquid circulates at the cleaning pool inner loop to make the washing liquid in the cleaning pool mix more evenly, and heat more evenly, reduced heat time, improved efficiency.
Furthermore, a first electromagnetic valve is arranged at the water filling port, a second electromagnetic valve is arranged at the return port, and a third electromagnetic valve is arranged at the water draining port; the first electromagnetic valve, the second electromagnetic valve and the third electromagnetic valve are communicated with the controller; the water adding, liquid discharging and circulating of the cleaning pool can be controlled by controlling the on-off of the first electromagnetic valve, the second electromagnetic valve and the third electromagnetic valve.
Specifically, the operation panel includes an adjustment knob and a control button; the adjusting knob comprises an ultrasonic power adjusting knob and a temperature adjusting knob; the control button comprises a power switch, an electromagnetic valve control button and a water pump control button. The ultrasonic power adjusting knob is used for controlling the output power of the ultrasonic generator, the temperature adjusting knob is used for controlling the temperature of cleaning liquid in the cleaning pool to be kept in a limited range, the power switch is used for controlling the on-off of the device, the electromagnetic valve control button is used for controlling the on-off of the three electromagnetic valves, and the water pump control button is used for controlling the communication of the water inlet a, the water outlet b and the water outlet c.
Specifically, the lateral wall of wasing the pond still is equipped with liquid level detection probe, liquid level detection probe is connected with the controller, liquid level detection probe is used for detecting the washing liquid level height in the washing pond, avoids the liquid level in the washing pond too high or low excessively.
Specifically, the display panel is a display screen and is used for displaying parameters such as the temperature, the pH value, the turbidity degree and the liquid level of the cleaning liquid.
Compared with the prior art, the beneficial effects of the utility model are that: (1) the utility model adopts the ultrasonic cleaning technology to clean the air conditioner parts, the cleaning efficiency is high, and the cleaning effect is good; (2) the side wall of the cleaning pool is provided with the water outlet and the backflow port, the water outlet is communicated with the backflow port through the single-in double-out water pump, the liquid discharge of the cleaning pool or the circulating circulation of the cleaning liquid in the cleaning pool can be controlled by controlling the communication state of the water pump, the mixing speed and the temperature rising speed of the cleaning liquid are improved, and the cleaning efficiency is improved; (3) the utility model discloses a set up PH sensor and turbidity sensor in wasing the pond, operating personnel judges whether need to change the washing liquid according to the PH value and the turbidity of washing liquid to improve the cleaning performance, avoid extravagant simultaneously.
Drawings
Fig. 1 is a schematic view of the overall structure of the cleaning device for producing high-performance air conditioner parts of the present invention;
FIG. 2 is a schematic block diagram of the internal electrical connection of the cleaning device for producing high-performance air conditioner components;
in the figure: 1. a cleaning tank; 2. a control cabinet; 3. a controller; 4. an ultrasonic generator; 5. a display screen; 6. an electric heating wire; 7. a water outlet; 8. a water injection port; 9. a temperature sensor; 10. a pH sensor; 11. a turbidity sensor; 12. a return port; 13. a return pipe; 14. a single-inlet double-outlet water pump; 15. a drain pipe; 16. a first solenoid valve; 17. a second solenoid valve; 18. a third electromagnetic valve; 19. an ultrasonic power adjusting knob; 20. a temperature adjusting knob; 21. a power switch; 22. a solenoid valve control button; 23. a water pump control button; 24. liquid level detection probe.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments, not all embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 and 2, the embodiment provides a cleaning device for producing high-performance air conditioner components, which includes a cleaning tank 1 and a control cabinet 2, a controller 3 and an ultrasonic generator 4 are arranged inside the control cabinet 2, and a display panel and an operation panel are arranged on a front panel of the control cabinet 2; the bottom of the cleaning pool 1 is provided with an electric heating wire 6 and a sensor assembly, and the electric heating wire 6, the sensor assembly and the ultrasonic generator 4 are all connected with the controller 3; the display panel and the operation panel are connected with the controller 3; the side wall of the cleaning pool 1 is provided with a water outlet 7 and a water filling port 8.
In the embodiment, the ultrasonic cleaning process is adopted to clean the air-conditioning part, so that impurities such as dirt on the surface of the part can be effectively cleaned; wash pond 1 and be used for the mixed liquid (washing liquid) of splendid attire clear water and cleaner, its washing principle is: the high-frequency oscillation signal emitted by the ultrasonic generator 4 is converted into high-frequency mechanical oscillation by the transducer and is transmitted into the cleaning liquid, ultrasonic waves are radiated forwards at intervals in the cleaning liquid, the liquid flows to generate tens of thousands of micro-bubbles with the diameter of 50-500 mu m, and the micro-bubbles in the liquid vibrate under the action of a sound field. These bubbles are formed and grown in a negative pressure region where the ultrasonic wave propagates in the longitudinal direction, and in a positive pressure region, when the sound pressure reaches a certain value, the bubbles rapidly increase and then suddenly close. When the bubbles are closed, shock waves are generated, thousands of atmospheric pressures are generated around the bubbles, insoluble dirt is damaged, and the insoluble dirt is dispersed in the cleaning liquid, and when the group particles are wrapped by the oil dirt and adhered to the surface of a cleaning piece, the oil is emulsified, solid particles are separated, so that the aim of cleaning the cleaning piece is fulfilled. The temperature of the cleaning liquid can be controlled within a proper temperature range by heating the electric heating wire 6, thereby improving the cleaning effect.
In particular, the sensor assembly comprises a temperature sensor 9, a PH sensor 10 and a turbidity sensor 11; the temperature sensor 9 is used for detecting the temperature of the cleaning liquid, the pH sensor 10 is used for detecting the pH value of the cleaning liquid, and the turbidity sensor 11 is used for detecting the turbidity of the cleaning liquid, sending the detected data to the controller 3 and displaying the data on the display panel; an operator can judge whether the cleaning solution needs to be replaced according to the pH value and the turbidity degree of the cleaning solution.
In this embodiment, the PH sensor 10 is a sensor of RMD-ISEC10 model (not limited to other models);
the turbidity sensor 11 adopts a sensor of TSW-20MK model (is not limited to other models);
specifically, the side wall of the cleaning pool 1 is further provided with a return port 12, and the return port 12 is communicated with the water discharge port 7 through a return pipe 13; the return pipe 13 is communicated with the water outlet 7 through a single-inlet double-outlet water pump 14; the single-inlet double-outlet water pump 14 comprises a water inlet a, a water outlet b and a water outlet c, wherein the water inlet a is communicated with the water outlet 7, the water outlet b is communicated with the return pipe 13, and the water outlet c is communicated with the drain pipe 15; the single-inlet double-outlet water pump 14 is connected with the controller 3. The single-in double-outlet water pump 14 can control the cleaning liquid to circulate in the cleaning pool 1 or discharge the cleaning liquid waste liquid in the cleaning pool 1. Through control water inlet a and delivery port b intercommunication, can be so that the washing liquid circulate in wasing 1 inner loop of pond to make the washing liquid mixture in wasing 1 pond more even, and the heating is more even, has reduced heat time, has improved efficiency.
Further, a first electromagnetic valve 16 is arranged at the water filling port 8, a second electromagnetic valve 17 is arranged at the return port 12, and a third electromagnetic valve 18 is arranged at the water discharge port 7; the first electromagnetic valve 16, the second electromagnetic valve 17 and the third electromagnetic valve 18 are communicated with the controller 3; the water adding, liquid discharging and circulating of the cleaning pool 1 can be controlled by controlling the on-off of the first electromagnetic valve 16, the second electromagnetic valve 17 and the third electromagnetic valve 18.
Specifically, the operation panel includes an adjustment knob and a control button; the adjusting knob comprises an ultrasonic power adjusting knob 19 and a temperature adjusting knob 20; the control buttons include a power switch 21, a solenoid valve control button 22 and a water pump control button 23. The ultrasonic power adjusting knob 19 is used for controlling the output power of the ultrasonic generator 4, the temperature adjusting knob 20 is used for controlling the temperature of the cleaning liquid in the cleaning pool 1 to be kept within a limited range, the power switch 21 is used for controlling the on-off of the device, the electromagnetic valve control button 22 is used for controlling the on-off of the three electromagnetic valves, and the water pump control button 23 is used for controlling the communication of the water inlet a, the water outlet b and the water outlet c.
Specifically, wash the lateral wall in pond 1 and still be equipped with liquid level detection probe 24, liquid level detection probe 24 is connected with controller 3, liquid level detection probe 24 is used for detecting the washing liquid level height in wasing pond 1, avoids wasing the liquid level in the pond 1 too high or low excessively.
Specifically, the display panel is a display screen 5, and is used for displaying parameters of the cleaning liquid, such as temperature, PH value, turbidity, liquid level, and the like.
When the cleaning device is used, the controller 3 controls the first electromagnetic valve 16 to be opened, a certain amount of clean water is injected into the cleaning pool 1, a certain proportion of cleaning agent is added, then the first electromagnetic valve 16 is closed, the second electromagnetic valve 17 and the third electromagnetic valve 18 are opened, the water inlet a and the water outlet b of the single-inlet double-outlet water pump 14 are controlled to be communicated, the single-inlet double-outlet water pump 14 is controlled to start working, and the cleaning liquid in the cleaning pool 1 is rapidly mixed; then controlling the electric heating wire 6 to be electrified to heat the cleaning liquid, detecting the temperature of the cleaning liquid in real time through the temperature sensor 9, and controlling the temperature of the cleaning liquid to be maintained in a preset temperature range by controlling the on-off state of the electric heating wire 6; after the temperature of the cleaning liquid is stabilized within a preset temperature range, putting the cleaning rack with the workpiece to be cleaned into a cleaning pool 1, and starting an ultrasonic generator 4 to start ultrasonic cleaning of the workpiece to be cleaned; after cleaning for a certain time, taking out the cleaning rack; finally, checking the pH value and the turbidity degree of the cleaning liquid through the display screen 5, judging whether the cleaning liquid needs to be replaced, if the cleaning liquid needs to be replaced, controlling the water inlet a of the single-inlet double-outlet water pump 14 to be communicated with the water outlet c, discharging the waste liquid of the cleaning liquid in the cleaning pool 1, and opening the first electromagnetic valve 16 to inject water into the cleaning pool 1 so as to clean the magazines remained in the cleaning pool 1; and finally, turning off the power supply.
Specifically, the preset temperature range of the cleaning liquid is 60 +/-5 ℃.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The cleaning device for producing the high-performance air conditioner parts is characterized by comprising a cleaning pool and a control cabinet, wherein a controller and an ultrasonic generator are arranged in the control cabinet, and a display panel and an operation panel are arranged on a front panel of the control cabinet; the bottom of the cleaning pool is provided with an electric heating wire and a sensor assembly, and the electric heating wire, the sensor assembly and the ultrasonic generator are all connected with a controller; the display panel and the operation panel are connected with the controller; the side wall of the cleaning pool is provided with a water outlet and a water filling port.
2. The cleaning apparatus for high performance air conditioning part production according to claim 1, wherein the sensor assembly includes a temperature sensor, a PH sensor, and a turbidity sensor.
3. The cleaning device for producing the high-performance air conditioner parts as claimed in claim 1, wherein a return port is further formed in a side wall of the cleaning tank, and the return port is communicated with the drain port through a return pipe; the return pipe is communicated with the water outlet through a single-inlet double-outlet water pump; the single-inlet double-outlet pump comprises a water inlet a, a water outlet b and a water outlet c, wherein the water inlet a is communicated with the water outlet, the water outlet b is communicated with the return pipe, and the water outlet c is communicated with the drain pipe; the single-inlet double-outlet water pump is connected with the controller.
4. The cleaning device for the production of the high-performance air conditioning part as claimed in claim 3, wherein a first electromagnetic valve is arranged at the water injection port, a second electromagnetic valve is arranged at the return port, and a third electromagnetic valve is arranged at the water discharge port; the first electromagnetic valve, the second electromagnetic valve and the third electromagnetic valve are communicated with the controller.
5. The cleaning device for producing high-performance air conditioning parts according to claim 1, wherein the operation panel includes an adjustment knob and a control button; the adjusting knob comprises an ultrasonic power adjusting knob and a temperature adjusting knob; the control button comprises a power switch, an electromagnetic valve control button and a water pump control button.
6. The cleaning device for producing the high-performance air conditioner part as claimed in claim 1, wherein a liquid level detection probe is further disposed on a side wall of the cleaning tank, and the liquid level detection probe is connected with the controller.
7. The cleaning device for producing high-performance air conditioning parts according to claim 1, wherein the display panel is a display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921411119.2U CN210546741U (en) | 2019-08-28 | 2019-08-28 | Belt cleaning device is used in production of high performance air conditioner spare part |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921411119.2U CN210546741U (en) | 2019-08-28 | 2019-08-28 | Belt cleaning device is used in production of high performance air conditioner spare part |
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| CN210546741U true CN210546741U (en) | 2020-05-19 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112857136A (en) * | 2020-11-30 | 2021-05-28 | 邯郸钢铁集团有限责任公司 | Ultrasonic cleaning device and cleaning method for plate heat exchanger |
| CN113091483A (en) * | 2021-03-29 | 2021-07-09 | 江苏华兴压力容器有限公司 | Visual temperature compensation efficient anti-blocking heat exchanger |
-
2019
- 2019-08-28 CN CN201921411119.2U patent/CN210546741U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112857136A (en) * | 2020-11-30 | 2021-05-28 | 邯郸钢铁集团有限责任公司 | Ultrasonic cleaning device and cleaning method for plate heat exchanger |
| CN113091483A (en) * | 2021-03-29 | 2021-07-09 | 江苏华兴压力容器有限公司 | Visual temperature compensation efficient anti-blocking heat exchanger |
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