CN210528985U - Jacking type valve head quenching mechanism - Google Patents
Jacking type valve head quenching mechanism Download PDFInfo
- Publication number
- CN210528985U CN210528985U CN201921454688.5U CN201921454688U CN210528985U CN 210528985 U CN210528985 U CN 210528985U CN 201921454688 U CN201921454688 U CN 201921454688U CN 210528985 U CN210528985 U CN 210528985U
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- fixed
- base
- jacking
- panel
- quenching
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- 238000010791 quenching Methods 0.000 title claims abstract description 29
- 230000000171 quenching effect Effects 0.000 title claims abstract description 29
- 230000006698 induction Effects 0.000 claims abstract description 16
- 238000013519 translation Methods 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 5
- 230000002349 favourable effect Effects 0.000 abstract description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Heat Treatment Of Articles (AREA)
Abstract
The utility model discloses a jacking type valve head quenching mechanism, the on-line screen storage device comprises a base, top at the support is fixed with the loading board, middle part at the loading board is fixed with the high-frequency furnace, the induction coil of high-frequency furnace sets up the bottom surface at the loading board, top surface middle part at the base is provided with the jacking panel, be fixed with lifting cylinder between jacking panel and base, be provided with the pay-off baffle between jacking panel and induction coil, a plurality of jacks that the diameter is the same with valve stem portion diameter are evenly seted up on the pay-off baffle, be provided with the translation groove in the base, be provided with ball screw in the translation inslot, lateral part at the base is fixed with the driving motor who is connected with ball screw, bottom surface at the pay-off baffle is fixed with the supporting rod, the bottom of supporting rod is passed through. The utility model discloses a structure sets up rationally, and it can improve the homogeneity of quenching efficiency and quenching, also is favorable to reducing workman's intensity of labour, improves the quality of quenching, and the suitability is strong and the practicality is good.
Description
Technical Field
The utility model belongs to the technical field of valve processing equipment, concretely relates to jacking type valve head quenching mechanism.
Background
The valve is a component of the combustion chamber and forms a passage for gas to enter and exit the combustion chamber with the cylinder body, so that the valve has the main function of inputting fuel into the engine and discharging exhaust gas. The valve comprises a disc-shaped valve head and a valve rod part in a rod-shaped structure, and the valve rod part and the valve head are coaxially arranged.
In the use process, the valve head is worn to influence the use, and in order to improve the hardness and the wear resistance of the valve head, the valve head is generally subjected to quenching treatment. At present, however, the quenching of the valve head is generally performed by manually placing the valve on a fixed frame, rotating the valve by hand, and quenching the valve head by using an induction coil of a high frequency furnace. However, the method consumes large manpower and material resources, causes the conditions of uneven and incomplete quenching of the valve head, needs rework, and has low working efficiency and poor quality of the obtained valve.
Disclosure of Invention
The utility model aims at providing a jacking type valve head quenching mechanism with reasonable structure setting and strong applicability.
The technical scheme for realizing the purpose of the utility model is that the jacking type valve head quenching mechanism comprises a base and a support arranged on the top surface of the base, wherein a bearing plate is fixed on the top of the support, a high-frequency furnace is fixed in the middle of the bearing plate, an induction coil of the high-frequency furnace is arranged on the bottom surface of the bearing plate, a jacking panel is arranged in the middle of the top surface of the base and is positioned under the induction coil, a lifting cylinder is fixed between the jacking panel and the base and is fixed on a piston shaft of the lifting cylinder, a feeding guide plate is arranged between the jacking panel and the induction coil, a plurality of jacks with the same diameter as that of a valve rod part are uniformly arranged on the feeding guide plate, the jacks are arranged on the same straight line, a translation groove is arranged in the base, and a ball screw rod is arranged in the translation groove, a driving motor connected with the ball screw is fixed on the side part of the base, a supporting rod is fixed on the bottom surface of the feeding guide plate, the bottom end of the supporting rod is arranged in the translation groove through a sliding block, the sliding block is in threaded connection with the ball screw, and when the feeding guide plate moves, the jacking panel lifts upwards to jack the valve rod part upwards so that the valve head enters an induction coil of the high-frequency furnace to finish quenching.
The spraying device comprises a bearing plate, a base, a spraying head, a liquid storage tank, a water pump and a water pump, wherein the spraying head is fixed at the end part of the bottom surface of the bearing plate, the liquid storage tank is fixed on the base, and the water pump is fixed in the liquid storage tank and connected with the spraying head through a water pipe.
Limiting switches are fixed at two ends of the translation groove, the limiting switches are connected with the driving motor and enable the driving motor to stop rotating, backflow holes are fixed on the base, and the backflow holes are arranged under the spray header and communicated with the liquid storage tank.
A power plug, an external air pump interface and a switch panel are fixed on the base, and a driving motor start-stop button, a lifting cylinder control button and a water pump switch are fixed on the switch panel.
The utility model discloses has positive effect: the utility model discloses a structure sets up rationally, the simple operation, and it not only can improve the homogeneity of quenching efficiency and quenching, also is favorable to reducing workman's intensity of labour moreover, improves the quality of quenching, uses reliable and stable, and the suitability is strong and the practicality is good.
Drawings
In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is provided in connection with the following specific embodiments, taken in conjunction with the accompanying drawings, in which:
fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
(example 1)
Fig. 1 shows a specific embodiment of the present invention, wherein fig. 1 is a schematic structural diagram of the present invention.
Referring to fig. 1, a jacking type valve head quenching mechanism comprises a base 1, a support 2 arranged on the top surface of the base, a bearing plate 3 fixed on the top of the support, a high frequency furnace 4 fixed in the middle of the bearing plate, which is a structure of the prior art and is not described in detail, an induction coil 5 of the high frequency furnace is arranged on the bottom surface of the bearing plate, a jacking panel 6 is arranged in the middle of the top surface of the base, the jacking panel is positioned under the induction coil, a lifting cylinder 7 is fixed between the jacking panel and the base and fixed on a piston shaft of the lifting cylinder, a feeding guide plate 8 is arranged between the jacking panel and the induction coil, a plurality of insertion holes 9 with the same diameter as that of a valve are uniformly arranged on the feeding guide plate, and the insertion holes are arranged on the same straight line, the induction quenching device is characterized in that a translation groove 10 is formed in the base, a ball screw 11 is arranged in the translation groove, a driving motor 12 connected with the ball screw is fixed on the side portion of the base, a supporting rod 13 is fixed on the bottom surface of the feeding guide plate, the bottom end of the supporting rod is arranged in the translation groove through a sliding block 14, the sliding block 14 is in threaded connection with the ball screw, and when the feeding guide plate moves, the jacking panel lifts upwards to jack the valve rod part upwards so that the valve head part enters an induction coil of the high-frequency furnace to finish quenching. This embodiment, when using, inserts a plurality of valves in proper order and sets up in the jack, nevertheless start driving motor and real time control lift cylinder's lift to the realization is to valve's jacking completion quenching operation one by one.
A spray header 15 is fixed at the end part of the bottom surface of the bearing plate, a liquid storage tank 16 is fixed on the base, and a water pump 17 is fixed in the liquid storage tank and connected with the spray header through a water pipe.
And limiting switches 18 are fixed at two ends of the translation tank, are connected with the driving motor and stop the driving motor, and are fixed with backflow holes 22 which are arranged under the spray header and communicated with the liquid storage tank.
A power plug 19, an external air pump interface 20 and a switch panel 21 are fixed on the base, and a driving motor start-stop button, a lifting cylinder control button and a water pump switch are fixed on the switch panel.
The utility model discloses a structure sets up rationally, the simple operation, and it not only can improve the homogeneity of quenching efficiency and quenching, also is favorable to reducing workman's intensity of labour moreover, improves the quality of quenching, uses reliable and stable, and the suitability is strong and the practicality is good.
The standard parts used in the present embodiment may be purchased directly from the market, and the non-standard structural components described in the specification and drawings may be obtained by processing without any doubt according to the common general knowledge in the art, and the connection manner of the respective parts is by the conventional means developed in the art, and the machines, parts and equipment are of the conventional type in the art, so that the detailed description thereof is omitted.
It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And such obvious changes and modifications which fall within the spirit of the invention are deemed to be covered by the present invention.
Claims (4)
1. The utility model provides a jacking type valve head quenching mechanism, includes the base, sets up the support of base top surface the top of support is fixed with the loading board the middle part of loading board is fixed with the high frequency furnace, the induction coil of high frequency furnace sets up the bottom surface at the loading board, its characterized in that: the middle part of the top surface of the base is provided with a jacking panel, the jacking panel is positioned under an induction coil, a lifting cylinder is fixed between the jacking panel and the base, the jacking panel is fixed on a piston shaft of the lifting cylinder, a feeding guide plate is arranged between the jacking panel and the induction coil, a plurality of jacks with the same diameter as that of the valve rod part are uniformly arranged on the feeding guide plate, the jacks are arranged on the same straight line, a translation groove is arranged in the base, a ball screw is arranged in the translation groove, a driving motor connected with the ball screw is fixed on the side part of the base, a supporting rod is fixed on the bottom surface of the feeding guide plate, the bottom end of the supporting rod is arranged in the translation groove through a sliding block, the sliding block is in threaded connection with the ball screw, and when the feeding guide plate moves, the jacking panel is lifted upwards to jack the valve rod part upwards, so that the valve head enters an induction coil of the high-frequency furnace to finish quenching.
2. The jacking type valve head quenching mechanism according to claim 1, characterized in that: the spraying device comprises a bearing plate, a base, a spraying head, a liquid storage tank, a water pump and a water pump, wherein the spraying head is fixed at the end part of the bottom surface of the bearing plate, the liquid storage tank is fixed on the base, and the water pump is fixed in the liquid storage tank and connected with the spraying head through a water pipe.
3. The jacking type valve head quenching mechanism according to claim 2, characterized in that: limiting switches are fixed at two ends of the translation groove, the limiting switches are connected with the driving motor and enable the driving motor to stop rotating, backflow holes are fixed on the base, and the backflow holes are arranged under the spray header and communicated with the liquid storage tank.
4. The jacking-type valve head quenching mechanism according to claim 3, characterized in that: a power plug, an external air pump interface and a switch panel are fixed on the base, and a driving motor start-stop button, a lifting cylinder control button and a water pump switch are fixed on the switch panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921454688.5U CN210528985U (en) | 2019-09-03 | 2019-09-03 | Jacking type valve head quenching mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921454688.5U CN210528985U (en) | 2019-09-03 | 2019-09-03 | Jacking type valve head quenching mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210528985U true CN210528985U (en) | 2020-05-15 |
Family
ID=70604029
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921454688.5U Expired - Fee Related CN210528985U (en) | 2019-09-03 | 2019-09-03 | Jacking type valve head quenching mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210528985U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117265230A (en) * | 2023-09-01 | 2023-12-22 | 南京年达智能装备科技有限公司 | Intelligent quenching production line suitable for aluminum alloy melting furnace |
-
2019
- 2019-09-03 CN CN201921454688.5U patent/CN210528985U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117265230A (en) * | 2023-09-01 | 2023-12-22 | 南京年达智能装备科技有限公司 | Intelligent quenching production line suitable for aluminum alloy melting furnace |
| CN117265230B (en) * | 2023-09-01 | 2024-04-02 | 南京年达智能装备科技有限公司 | Intelligent quenching production line suitable for aluminum alloy melting furnace |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200515 |
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| CF01 | Termination of patent right due to non-payment of annual fee |