CN210515900U - Teaching equipment for product detection and sorting informatization intelligent operation - Google Patents
Teaching equipment for product detection and sorting informatization intelligent operation Download PDFInfo
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- CN210515900U CN210515900U CN201920373126.1U CN201920373126U CN210515900U CN 210515900 U CN210515900 U CN 210515900U CN 201920373126 U CN201920373126 U CN 201920373126U CN 210515900 U CN210515900 U CN 210515900U
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Abstract
The utility model belongs to the technical field of intelligent control information-based teaching equipment, especially, relate to a teaching equipment that is used for product detection letter sorting information-based intelligent operation, include: the system comprises an order management unit, a loading unit, an RFID assembly detection unit, a detection conveying unit, a weighing unit, an execution unit, a numerical control processing unit, a multi-station processing unit, a transplanting and stacking unit, a storage unit, a master control system and a movable workbench; the order management unit, the feeding unit, the RFID assembly detection unit, the detection conveying unit, the weighing unit, the execution unit, the numerical control processing unit, the multi-station processing unit, the transplanting and stacking unit, the storage unit and the master control system are all arranged on the movable workbench; the utility model provides a teaching equipment has realized that information-based intelligence assembly line operation equipment installs and the purpose of teaching in the classroom.
Description
Technical Field
The utility model belongs to the technical field of intelligent control information-based teaching equipment, especially, relate to a teaching equipment that is used for product detection letter sorting information-based intelligent operation.
Background
At present, intelligent manufacturing informatization teaching equipment for high-and-medium-duty is generally focused on single-item capability teaching of an automatic equipment technology, and no informatization intelligent assembly line teaching equipment capable of simulating the loading, detection, sorting, processing and warehousing processes of products exists, so that the utility model can promote the relevant professional construction of intelligent manufacturing informatization, intelligent control and the like of vocational colleges; the engineering is promoted and the innovation and innovation of talent training mode and course teaching are combined, so that the comprehensive application capability of students in the aspects of intelligent manufacturing informatization integration and intelligent control is developed; the intelligent industrial control informatization integration and control application level of teachers in vocational schools is improved.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
To the technical problem that exists now, the utility model provides a teaching equipment for product detection sorts information-based intelligent operation has solved information-based intelligent assembly line operation equipment in the industry and can generally be bulky, and equipment is numerous, and is dangerous big, is difficult to install in the classroom and the technical problem of teaching.
(II) technical scheme
In order to achieve the above object, the utility model discloses a main technical scheme include:
a teaching equipment for product detection letter sorting informatization intelligence operation includes: the system comprises an order management unit, a loading unit, an RFID assembly detection unit, a detection conveying unit, a weighing unit, an execution unit, a numerical control processing unit, a multi-station processing unit, a transplanting and stacking unit, a storage unit, a master control system and a movable workbench;
the order management unit, the feeding unit, the RFID assembly detection unit, the detection conveying unit, the weighing unit, the execution unit, the numerical control processing unit, the multi-station processing unit, the transplanting and stacking unit, the storage unit and the master control system are all arranged on the movable workbench;
the general control system is respectively connected with the order management unit, the feeding unit, the RFID assembly detection unit, the detection conveying unit, the weighing unit, the execution unit, the numerical control processing unit, the multi-station processing unit, the transplanting and stacking unit, the storage unit and the movable workbench in a control mode;
a two-axis manipulator feeding platform is arranged on the movable workbench;
the order management unit sends order information to the master control system through wireless protocol network communication;
the loading unit can place the automobile part forging product in the RFID assembling and detecting unit according to the instruction of the master control system;
after the RFID assembly detection unit finishes assembly detection on the automobile part forged product, temporarily placing the automobile part forged product to the two-axis manipulator feeding platform;
the two-axis manipulator feeding platform can send the automobile part forge piece products to the detection conveying unit for detection according to the instruction of the master control system;
the execution unit can send the detected automobile part forged piece product to the weighing unit;
the weighing unit collects the weight of the automobile part forged piece product through the PLC analog quantity, displays the weight on the master control system and judges whether the automobile part forged piece product is a good product or a defective product;
the execution unit can grab defective products to the transplanting and stacking unit;
the execution unit can send good products to the numerical control processing unit;
the numerical control processing unit and the multi-station processing unit finish simulation processing and simulation stamping on good products;
the execution unit can send the good products which are subjected to the simulation processing and/or the simulation stamping to the storage unit.
Preferably, the order management unit is a tablet PC disposed on the movable table.
Preferably, the feeding unit includes: a feeding table and a door type two-axis manipulator;
the door type two-axis manipulator and the feeding table are both fixedly arranged on the table surface of the movable workbench, and the manipulator of the door type two-axis manipulator is positioned right above the feeding table;
the loading platform rises after receiving the instruction of the master control system, and the door type two-axis manipulator can grab and place the automobile part forging product on the detection conveying unit from the loading platform according to the instruction of the master control system to complete the loading task.
Preferably, the RFID assembly detection unit includes: the RFID system comprises an RFID support plate, an RFID upright column, an RFID extension column, an RFID bracket and a high-frequency RFID reader-writer;
the RFID support plate is fixedly installed with the RFID upright post;
the RFID extending column is installed on the RFID upright column;
the RFID extending column is provided with the RFID bracket;
the high-frequency RFID reader-writer is arranged on the RFID support;
the master control system can write order information into the RFID assembling and detecting unit and control the RFID assembling and detecting unit to complete assembling and detecting tasks.
Preferably, the detection conveying unit includes: a conveyor belt and sensor assembly;
the sensor assembly is capable of detecting physical information of an automobile part forging product located on the conveyor belt.
Preferably, the weighing unit comprises: the device comprises a weighing support plate, a weighing mounting plate, an electronic balance, two electronic balance fixing plates with the same structure, four positioning jig heightening shafts with the same structure and an outer positioning plate;
the weighing support plate is fixedly supported on the movable workbench;
the weighing mounting plate is fixedly mounted on the weighing support plate;
the weighing mounting plate is used for supporting and placing the electronic balance;
the left side and the right side of the weighing mounting plate are respectively provided with an electronic balance fixing plate;
four positioning jig heightening shafts are arranged at four corners of the weighing mounting plate, are used for positioning and heightening support of the electronic balance and provide a placing space for the electronic balance;
the outer positioning plate is arranged above the four positioning jig heightening shafts and used for positioning and protecting the electronic balance.
Preferably, the execution unit includes: the robot comprises a servo motor module, a four-axis mounting plate group, a linear module and a four-axis robot;
the servo motor module is used for providing a power source for the linear module;
the four-axis mounting plate group is arranged at the moving part of the servo motor module and is used for supporting and fixing an upper four-axis robot;
the four-axis robot is an actuating mechanism and is used for sorting and carrying materials;
the numerical control machining unit can be used for carrying out laser engraving machining on automobile part forged products.
Preferably, the multi-station processing unit comprises at least four stations.
Preferably, the stocker unit includes: the system comprises a warehouse rack, an intelligent goods shelf platen, a label and a photoelectric sensor;
the intelligent shelf bedplate is arranged above the two layers in the middle of the warehouse rack;
the label is arranged in front of the intelligent shelf platen;
and the photoelectric sensor is arranged at the rear upper part of the intelligent shelf bedplate.
Preferably, the master control system comprises: the device comprises a mode selection switch, a starting button, a stopping button, a reset button, a human-computer interface, an emergency stop button, an operation panel box and two operation panel box supporting columns with the same structure;
the mode selection switch, the starting button, the stopping button, the reset button, the human-computer interface and the emergency stop button are all embedded on the control panel box and are supported and fixed on the table top of the movable workbench by means of two operation panel box supporting columns with the same structure;
the movable table includes: a rectangular parallelepiped work head;
the four sides of the working general table are provided with wire grooves;
a workbench main switch, a fan and an oil-water separator are arranged on a right metal plate sealing plate of the workbench;
the front and the back of the workbench are provided with 8 doors, and each door consists of two hinges;
and the bottom of the working general table is provided with a fixed foot cup and a pulley.
(III) advantageous effects
The utility model has the advantages that: the utility model provides a teaching equipment for product detection letter sorting informatization intelligent control for realize the installation of the mechanical electrical system of car forging flow direction of packaging line and peripheral equipment among the intelligent manufacturing informatization flexible integration platform, sensing detecting system demarcation and networking debugging, ethernet communication sets up and operates, industrial robot off-line programming debugging, intelligent data acquisition terminal configuration, long-range configuration and interactive design, basic work task such as information integration and management system design debugging, and accomplish the online integration, online management, long-range intelligent management and control of different industrial control equipment and instrument and meter through human-computer interface development and control program design etc. to the system, reach the comprehensive task such as investigation student's part type selection, part dress is transferred, signal transmission, electrical connection, intelligent control in the intelligent manufacturing informatization realization process, The system has the advantages that the system has the capabilities of digital configuration, remote interaction, information integration design and the like, helps students establish professional ability and occupational literacy in the aspects of process design, process quality, cooperative control, team cooperation, safety production and the like in the continuous control of the intelligent manufacturing industrial control process, and further helps the students form comprehensive occupational ability in the aspects of flexible integration and intelligent control technology in the continuous intelligent manufacturing industrial control process.
Drawings
FIG. 1 is an overall three-dimensional structure diagram of a teaching device for product detection, sorting, informatization and intelligent operation provided by the utility model;
fig. 2 is an exploded view of a loading unit door type two-axis manipulator of the teaching equipment for intelligent operation of product detection, sorting and informatization;
fig. 3 is an exploded view of a feeding table of a feeding unit of a teaching device for intelligent operation of product detection, sorting and informatization;
fig. 4 is an exploded view of the main body of the conveying device of the conveying unit of the teaching device for intelligent operation of product detection, sorting and informatization;
FIG. 5 is a perspective view of a visual inspection device of a detection conveying unit of a teaching device for intelligent operation of product detection, sorting and informatization;
fig. 6 is a perspective view of a hall sensor device of a detecting and conveying unit for intelligent operation of product detecting, sorting and informatization;
fig. 7 is an exploded view of a weighing unit for product detection, sorting, informatization and intelligent operation provided by the utility model;
fig. 8 is an exploded view of the four-station turntable device of the multi-station processing unit of the teaching device for intelligent operation of product detection, sorting and informatization, provided by the utility model;
fig. 9 is an exploded view of the numerical control processing unit of the teaching device for intelligent operation of product detection, sorting and informatization;
fig. 10 is a perspective view of a removable stacking unit of the teaching equipment for intelligent operation of product detection, sorting and informatization according to the present invention;
fig. 11 is an exploded view of an execution unit of a teaching device for intelligent operation of product detection, sorting and informatization;
fig. 12 is a high-frequency RFID assembling and detecting exploded view of a teaching device for intelligent operation of product detection, sorting and informatization;
fig. 13 is a perspective view of a storage unit of the teaching equipment for intelligent operation of product detection, sorting and informatization provided by the utility model;
fig. 14 is a perspective view of a general control console of a teaching device for intelligent operation of product detection, sorting and informatization;
fig. 15 is the utility model provides a pair of a workstation stereogram that is used for the teaching equipment of product detection letter sorting informatization intelligence operation.
[ description of reference ]
1: a feeding unit; 2: a feeding table; 3: detecting a conveying unit; 4: a weighing unit; 5: a multi-station processing unit; 6: a numerical control processing unit; 7: a master control system; 8: an execution unit; 9: an RFID assembly detection unit; 10: a storage unit; 11: a sliding table mounting plate; 12: two-axis transplanting support plates; 13: a rodless cylinder; 14: an adapter plate; 15: a lifting cylinder mounting plate; 16: a double-shaft cylinder; 17: a material taking sucker bracket; 18: taking a material vacuum chuck; 19: a tow chain support; 110: a drag chain; 111: a two-position five-way one-way electromagnetic valve-1; 112: a vacuum generator; 113: a two-position five-way one-way electromagnetic valve-2; 114: a two-position five-way two-way solenoid valve; 115: a vacuum detection pressure gauge support; 116: a vacuum pressure gauge;
21: an electric cylinder mounting plate; 22: an electric cylinder; 23: a material ejection block; 24: jacking a support column; 25: a block for raising; 26: a limiting column mounting plate; 27: a positioning column fixing plate; 28: a positioning column; 29: a height-sensing support;
31: a conveyor belt frame; 32: a drive shaft; 33: a driven shaft; 34: a seat bearing; 35: a delivery wheel; 36: a synchronizing wheel-1; 37: a conveyor belt; 38: a baffle positioning column; 39: a baffle plate; 310: a correlation sensor holder; 311: a correlation sensor; 312: a photoelectric sensor support-1; 313 photosensor holder-2; 314: a photoelectric sensor support-3; 315: a photoelectric sensor-1; 316: a photoelectric sensor-2; 317: a photoelectric sensor-3; 318: a motor mounting plate; 319: an alternating current motor;
326: a fixing plate; 327: a vision sensor fixing plate;
332: a Hall sensor support plate; 333: a Hall sensor column; 334: a Hall sensor extension column; 335: a Hall sensor support; 336: a Hall sensor;
41: a heavy support plate; 42: a weighing mounting plate; 43: an electronic balance; 44: an electronic balance positioning plate; 45: positioning the tool raising shaft; 46: an outer positioning plate;
51: a divider mounting plate; 52: a divider support plate; 53: a four-station divider; 54: an induction sheet mounting ring; 55: an induction sheet; 56: a proximity switch sensor; 57: a protective cover; 58: a four-station turntable; 59: assembling a plate; 510: positioning pins; 511: a circular inductor support; 512: a photosensor; 513: stamping a support plate; 514: stamping the upright post; 515: punching an extension column; 516: a cylinder mounting plate; 517: a double-shaft cylinder; 518: a seal mounting plate; 519: stamping; 520: a two-position five-way one-way solenoid valve;
611: a Z-axis cylinder; 612: a cylinder fixing plate; 613: a laser pen; 614: a T-shaped screw rod; 615: a stepping motor; 616: a coupling; 617: a Y-axis lead screw;
71: a rodless cylinder; 72: a bottom plate is arranged on the stacking platform; 73: a side plate is arranged on the stacking platform; 74: a stacking table mounting plate;
81: a four-axis robot; 82: a four-axis suction cup bracket; 83: a suction cup; 84: a four-axis mounting plate-2;
85: a four-axis mounting plate-3; 86: a robot step-up plate; 87: a four-axis mounting plate-1; 88: a servo motor module;
911: a cylinder fixing plate; 912: a Z-axis cylinder; 913: a cartridge clip type storage bin; 914: a linear cylinder; 915: a push rod; 916: RFID reading and writing fixed plate; 917: fixing the RFID reader-writer; 918: a cylinder;
101: a warehouse rack; 102: an intelligent shelf deck; 103: a label; 104: a photosensor;
1101: a mode selection switch; 1102: a start button; 1103: a stop button; 1104: a reset button; 1105: a human-machine interface; 1106: an emergency stop button; 1107: operating the panel box; 1108: an operation panel box support column;
1201: a wire slot; 1202: a workbench main switch; 1203: a fan; 1204: an oil-water separator; 1205: a demonstrator support; 1206: an aluminum frame; 1207: a door leaf; 1208: and (7) a hinge.
Detailed Description
For a better understanding of the present invention, reference will now be made in detail to the present invention, examples of which are illustrated in the accompanying drawings.
As shown in fig. 1: the embodiment discloses a teaching equipment that is used for automobile parts forging product to detect letter sorting informatization intelligent control includes: the system comprises an order management unit 12, a feeding unit 1, an RFID assembly detection unit 9, a detection conveying unit 3, a weighing unit 4, an execution unit 8, a numerical control processing unit 6, a multi-station processing unit 5, a transplanting and stacking unit, a storage unit 10, a master control system 7 and a movable workbench.
The order management unit, the feeding unit 1, the RFID assembly detection unit 9, the detection conveying unit 3, the weighing unit 4, the execution unit 8, the numerical control processing unit 6, the multi-station processing unit 5, the transplanting and stacking unit, the storage unit 10 and the master control system 7 are all arranged on the movable workbench.
And the master control system 7 is respectively in control connection with the order management unit, the feeding unit 1, the RFID assembly detection unit 9, the detection conveying unit 3, the weighing unit 4, the execution unit 8, the numerical control processing unit 6, the multi-station processing unit 5, the transplanting and stacking unit, the storage unit 10 and the movable workbench.
And a two-axis manipulator feeding platform is arranged on the movable workbench.
And the order management unit sends order information to the master control system through wireless protocol network communication.
The loading unit 1 can place the automobile part forging product in the RFID assembling and detecting unit 9 according to the instruction of the master control system 7.
After the RFID assembling and detecting unit 9 completes assembling and detecting of the automobile part forged product, the automobile part forged product is temporarily placed on the two-axis manipulator feeding platform.
The two-axis manipulator feeding platform can send automobile part forging products to the detection conveying unit 3 for detection according to instructions of the master control system 7.
The execution unit 8 can send the detected automobile part forged piece product to the weighing unit 4.
The weighing unit 4 finishes the collection of the weight of the automobile part forging product through the PLC analog quantity, and displays the weight on the master control system 7 to judge that the automobile part forging product is a good product or a defective product.
The execution unit 8 can grab the defective products to the transplanting and stacking unit; the execution unit 8 can send good products to the numerical control processing unit 6; and the numerical control machining unit 6 and the multi-station machining unit 5 finish simulation machining and simulation stamping on the good products.
The execution unit 8 can send the good products which are subjected to the simulation processing and/or the simulation punching to the storage unit 10.
In this embodiment, the order management unit is a tablet PC disposed on the movable workbench.
In this embodiment, the feeding unit 1 includes: a feeding platform 2 and a door type two-axis manipulator; the gate-type two-axis manipulator and the feeding table 2 are both fixedly arranged on the table top of the movable workbench, and the manipulator of the gate-type two-axis manipulator is located right above the feeding table 2.
The loading platform 2 rises after receiving the instruction of the master control system 7, and the door type two-axis manipulator can grab and place the automobile part forging product on the detection conveying unit 3 from the loading platform 2 according to the instruction of the master control system 7, so that the loading task is completed.
In this embodiment, the RFID assembling detection unit 9 includes: the RFID system comprises an RFID support plate, an RFID upright column, an RFID extension column, an RFID bracket and a high-frequency RFID reader-writer; the RFID support plate is fixedly installed with the RFID upright post; the RFID extending column is installed on the RFID upright column; the RFID extending column is provided with the RFID bracket; the high-frequency RFID reader-writer is installed on the RFID support.
The master control system 7 can write the order information into the RFID assembly detection unit 9, and control the RFID assembly detection unit 9 to complete the assembly detection task.
In this embodiment, the detection conveying unit 3 units include: a conveyor belt 37 and a sensor assembly.
The sensor assembly is capable of detecting physical information of the automotive part forging product on the conveyor belt 37.
It should be noted that: the sensor assembly herein includes a variety of sensor types, the specific sensor types being described in detail in the embodiments that follow.
In this embodiment, the weighing unit 4 includes: the device comprises a weighing support plate 41, a weighing mounting plate 42, an electronic balance 43, two electronic balance fixing plates 44 with the same structure, four positioning jig heightening shafts 45 with the same structure and an outer positioning plate 46.
The weighing support plate 41 is used for being fixedly supported on the movable workbench; the weighing mounting plate 42 is fixedly mounted on the weighing support plate 41; the weighing mounting plate 42 is used for supporting and placing the electronic balance 43; and the left side and the right side of the weighing installation plate 42 are respectively provided with an electronic balance fixing plate 44.
Four positioning jig heightening shafts 45 are arranged at four corners of the weighing mounting plate 42 and are used for positioning and heightening and supporting the electronic balance 43 and providing a placing space for the electronic balance 43; the outer positioning plate 46 is installed above the four positioning jig elevating shafts 45, and is used for positioning and protecting the electronic balance 44.
In this embodiment, the execution unit 8 includes: the robot comprises a servo motor module 88, a four-axis mounting plate group, a linear module and a four-axis robot 81; the servo motor module 88 is used for providing a power source for the linear module; the four-axis mounting plate group is mounted at the moving part of the servo motor module 88 and used for supporting and fixing the four-axis robot 81 above. The four-axis robot 81 is an actuating mechanism and is used for sorting and carrying materials; the numerical control machining unit can be used for carrying out laser engraving machining on automobile part forged products.
To be noted: the multi-station processing unit described herein comprises at least four stations.
The warehousing unit 10 in this embodiment includes: a warehouse rack 101, a smart shelf platen 102, a sign 103, and a photosensor 104.
The intelligent shelf bedplate 102 is arranged above the two layers in the middle of the warehouse rack 101; the front edge of the intelligent shelf bedplate 102 is provided with the label 103; the photoelectric sensor 104 is installed above and behind the intelligent shelf platen 102.
In this embodiment, the general control system 7 includes: the device comprises a mode selection switch 1101, a start button 1102, a stop button 1103, a reset button 1104, a man-machine interface 1105, an emergency stop button 1106, an operation panel box 1107 and two operation panel box support columns 1108 with the same structure.
The mode selection switch 1101, the start button 1102, the stop button 1103, the reset button 1104, the human-machine interface 1105 and the emergency stop button 1106 are all embedded in the control panel box 1107, and are supported and fixed on the top of the movable workbench by two operation panel box support columns 1108 with the same structure.
The movable table includes: a rectangular parallelepiped work head; wire grooves 1201 are arranged on four sides of the working general table; a workbench main switch 1202, a fan 1203 and an oil-water separator 1204 are arranged on the right sheet metal sealing plate of the workbench; the front and the back of the workbench are provided with 8 doors 1207, and each door 1207 consists of two hinges 1208; and the bottom of the working general table is provided with a fixed foot cup and a pulley.
In the description of the present embodiment, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the positions or elements referred to must have specific orientations, be constructed and operated in specific orientations, and thus, should not be construed as limiting the present invention.
As shown in fig. 2, the gate type two-axis robot includes: a sliding table mounting plate 11, a two-shaft transplanting supporting plate 12, a rodless cylinder 13, an adapter plate 14, a lifting cylinder mounting plate 15, a two-shaft cylinder 16, a material taking sucker support 17, a material taking vacuum sucker 18, a tow chain support 19, a tow chain 110, a two-position five-way one-way solenoid valve-1111, a vacuum generator 112, a two-position five-way one-way solenoid valve-2113, a two-position five-way two-way solenoid valve 114, a vacuum detection pressure gauge support 115 and a vacuum detection pressure gauge 116, wherein two ends of the sliding table mounting plate 11 are connected with the two-shaft supporting plate 12, the rodless cylinder 13 is locked on the lower surface of the sliding table mounting plate 11, the rodless cylinder 13 can move back and forth, the rodless cylinder 13 is provided with the adapter plate 14, the adapter plate 14 is connected with the lifting cylinder mounting plate 15, the lifting cylinder 16 can move up and down, the lifting cylinder, the two vacuum chucks 18 are arranged on the material taking sucker bracket 17, the two vacuum chucks 18 are used for stably sucking materials, the towline bracket 19 is locked at the side edge of the rodless cylinder 13, the towline bracket 19 is connected with the towline 110, the other end of the towline 110 is fixedly arranged with the sliding table mounting plate 11, the towline 110 can slide along with the rodless cylinder 13, the wiring of an air pipe and a magnetic ring on the rodless cylinder 13 is convenient, a two-position five-way one-way electromagnetic valve-1111 controls the single-way air pressure and converts the single-way air pressure into negative air pressure through the vacuum generator 112 to be supplied to the vacuum material taking sucker 18, a two-position five-way one-way electromagnetic valve-2113 controls the on and off of two-way air by using 1 signal to control the action of the two-way air cylinder 16, a two-position five-way two-way electromagnetic valve 114 respectively controls the on and, the vacuum pressure gauge 116 is installed on the vacuum pressure gauge support 115, and the vacuum pressure gauge 116 is used for detecting the vacuum suction pressure value of the suction cup, so as to judge whether the suction cup sucks the workpiece. The structure design is compact and reasonable, interference does not occur, the action flow of taking materials is not influenced, the working efficiency is high, and the use requirement is met.
As shown in fig. 3, the feeding table includes an electric cylinder mounting plate 21, an electric cylinder 22, a material ejecting block 23, a lifting support column 24, a material elevating block 25, a limit column mounting plate 26, a positioning column fixing plate 27, positioning columns 28, a height sensing support 29, and a photoelectric sensor 210, the electric cylinder 22 is mounted in the middle of the lower surface of the electric cylinder mounting plate 21, the electric cylinder 22 can control lifting to perform feeding, the electric cylinder 22 is connected with the material ejecting block 23 for lifting the material, the lifting support columns 24 are mounted on four sides of the lower surface of the electric cylinder mounting plate 21 for being fixedly supported on an equipment machine table, the material elevating blocks 25 are mounted on two sides of the upper surface of the electric cylinder mounting plate 21, the limit column mounting plate 26 is mounted on the material elevating block 25, 4 adjustable positioning column fixing plates 27 are mounted on the limit column mounting plate 26, the positioning columns 28 are mounted on the positioning column fixing plates, be connected with highly-sensitive support 29 on the spacing post mounting panel 26, install photoelectric sensor 210 on highly-sensitive support 29, photoelectric sensor 210 is used for detecting the work piece of material loading platform and has or not, carries out material loading control.
As shown in fig. 4, the conveying detection unit includes a conveyor belt frame 31, a driving shaft 32, a driven shaft 33, a seat bearing 34, a conveyor wheel 35, a synchronizing wheel-136, a conveyor belt 37, a baffle positioning column 38, a baffle 39, an opposite sensor support 310, an opposite sensor 311, a photoelectric sensor support-1312, a photoelectric sensor support-2313, a photoelectric sensor support-3314, a photoelectric sensor-1315, a photoelectric sensor-2316, a photoelectric sensor-3317, a motor mounting plate 318, an alternating current motor 319, a driving shaft 32 and a driven shaft 33 mounted on two ends of the conveyor belt frame 31 through circular holes, the driving shaft 32 and the driven shaft 33 are fixed on the conveyor belt frame 31 by using the bearing seats 34, 2 conveyor wheels 35 are respectively mounted on the driving shaft 32 and the driven shaft 33, the synchronizing wheel-136 is mounted on the driving shaft 31, the conveyor belt 37 is sleeved on the conveyor wheels 35, the conveyer belt frame 31 is provided with 8 baffle positioning columns 38, the baffle 39 is arranged on the baffle positioning columns 38, the baffle 39 is provided with different hole positions, used for adjusting different sizes, the front end of the conveyer belt frame 31 is provided with a correlation sensor bracket 310, the correlation sensor support 310 is provided with a correlation sensor 311 for detecting a feeding material, the side edge of the conveyor belt frame 31 is provided with a photoelectric sensor support 1312, a photoelectric sensor support 2313 and a photoelectric sensor support 3314, the photoelectric sensor support 1315, a photoelectric sensor 2316 and a photoelectric sensor 3317 can be arranged on the conveyor belt frame 31, the sensor support can be flexibly adjusted and is convenient to debug, the photoelectric sensor is used for detecting materials to enable a belt to accurately stop at different positions, the motor mounting plate 318 is fixedly arranged on the conveyor belt frame 31, and the alternating current motor 319 is fixed through the motor mounting plate 318.
As shown in fig. 5, the visual inspection unit includes a fixing plate 326, a visual sensor fixing plate 327, and a visual sensor, and when the workpiece reaches the visual inspection area, the conveyor belt 37 stops and the visual sensor performs a color inspection function.
As shown in fig. 6, the material detection unit includes a hall sensor support plate 332, a hall sensor column 333, a hall sensor extension column 334, a hall sensor support 335, and a hall sensor 336, and when the workpiece reaches the material detection area, the conveyor belt 37 stops, and the hall sensor completes the material detection function.
As shown in fig. 7, the weighing unit includes a weighing support plate 41, a weighing mounting plate 42, an electronic balance 43, an electronic balance positioning plate 44, a positioning jig bed-up shaft 45, and an outer positioning plate 46, the weighing support plate 41 is used for being fixedly supported on the equipment platform, the weighing mounting plate 42 is fixedly supported on the weighing support plate 41, is used for supporting and placing an electronic balance 43, the electronic balance 43 is used for weighing the weight of a workpiece and transmitting numerical values, the left side and the right side of the weighing installation plate 42 are respectively provided with an electronic balance fixing plate 44, used for positioning and fixing the electronic balance, prevents the electronic balance from sliding out from the side edge, four positioning jig elevating shafts 45 are arranged at four corners of the weighing mounting plate 42, the positioning device is used for positioning the electronic balance 43 and supporting the bed height, provides a placing space for the electronic balance 43, and is provided with an outer positioning plate 46 above the bed height shafts 45 of the four positioning jigs for positioning and protecting the electronic balance 43.
As shown in fig. 8, the multi-station processing unit includes: a divider mounting plate 51, a divider supporting plate 52, a four-station divider 53, an induction sheet mounting ring 54, an induction sheet 55, a proximity switch sensor 56, a protective cover 57, a four-station turntable 58, a tooling plate 59, a positioning pin 510, a circular inductor bracket 511, a photoelectric sensor 512, a stamping supporting plate 513, a stamping upright post 514, a stamping extending post 515, a cylinder mounting plate 516, a double-shaft cylinder 517, a stamp mounting plate 518, a stamp 519 and a two-position five-way one-way solenoid valve 520, the divider supporting plate 52 is mounted on the four sides of the bottom of the divider mounting plate 51, the four-station divider 53 is mounted on the divider mounting plate 51, the induction sheet mounting ring 54 is mounted on the side rotating shaft of the four-station divider 53, the induction sheet 55 is mounted on the induction sheet mounting ring 54 and used for inducing 1 rotation of the motor, the proximity switch sensor 56 induces and controlling the, the four-station turntable 58 is mounted on the four-station divider 53, the tooling plate 59 is mounted on each station on the four-station turntable 58 and used for placing a workpiece, the positioning pin 510 is mounted on the four-station turntable 58 and can be used for accurately positioning the tooling plate 59, the four-station divider 53 can drive the tooling plate 59 to rotate, the circular sensor support 511 is mounted on the fixed portion of the four-station divider 53, and the photoelectric sensor 512 is mounted on the circular sensor support 511.
As shown in fig. 9, the numerical control machining unit includes: the Z-axis cylinder 611 is fixed to the cylinder fixing plate 612, and the processing jig is a laser pen 613. The stepping motor 615 is connected to the lead screw 614 via a coupling 616. Stepping motors 615 and 619 provide power for the T-shaped screw 614, and the main function of the module is to complete the laser engraving function through the X-axis screw 614, the Y-axis screw 617 and the Z-axis cylinder module.
As shown in fig. 10, the transplanting palletizing unit includes: the automatic stacking device comprises a rodless cylinder 71, a stacking table mounting base plate 72, a stacking table mounting side plate 73 and a stacking table mounting plate 74, wherein the stacking table mounting base plate 72 is mounted on the rodless cylinder 71, the rodless cylinder 71 can drive the stacking table mounting base plate 72 to move left and right, the two sides of the stacking table mounting base plate 72 are connected with the stacking table mounting side plate 73, and the stacking table mounting plate 74 is arranged on the upper side of the stacking table mounting side plate 73 and is used for placing workpieces. Can move, and has simple and practical structure.
As shown in fig. 11, the execution unit includes: servo motor module 88, four-axis mounting plate-187, four-axis mounting plate-284, four-axis mounting plate-385, four-axis robot 81, four-axis suction cup support 82 and suction cup 83. The robot step-up plate 86 increases the robot Z-axis range of motion by stepping up the robot. The servo motor module is used for providing a power source for the linear module, the four-axis mounting plate is installed at the moving position of the servo module and used for supporting and fixing the four-axis robot 81 above, and the four-axis robot 81 serves as an executing mechanism and is used for sorting and carrying materials.
As shown in fig. 12, the rfid assembly test unit includes: a cylinder fixing plate 911 and a Z-axis cylinder 912; a cartridge type storage bin 913, a linear cylinder 914 and a push rod 915; the RFID reader/writer fixing plate 916 is used to fix the RFID reader/writer 917. The push rod 915 pushes the chip out of the storage bin 913, the Z-axis cylinder 912 is used for press-fitting the RFID chip, and after the press-fitting is completed, the cylinder 918 moves to complete the RFID information reading function.
As shown in fig. 13, the stocker unit includes: the intelligent warehouse comprises a warehouse rack 101, an intelligent shelf platen 102, a label 103 and a photoelectric sensor 104, wherein the shelf platen 102 is arranged above two layers in the middle of the warehouse rack 101, the label 103 is arranged in front of the shelf platen 102, and the photoelectric sensor 104 is arranged above the rear of the shelf platen 102.
As shown in fig. 14, the console box includes a mode selection switch 1101, a start button 1102, a stop button 1103, a reset button 1104, a human-machine interface 1105, an emergency stop button 1106, an operation panel box 1107, and two operation panel box support columns 1108, wherein the selection switch 1101, the start button 1102, the stop button 1103, the reset button 1104, the human-machine interface 1105, and the emergency stop button 1106 are embedded in the operation panel box, and are fixed to the console surface by two operation panel box support columns 1108.
As shown in fig. 15, wire slots 1201 are installed on four sides of the table top of the movable workbench; a workbench main switch 1202, a fan 1203 and an oil-water separator 1204 are arranged on the sheet metal sealing plate on the right side of the workbench; the teach pendant support 1205 is a location where the robot teach pendant is placed. The front and the back of the workbench are provided with 8 doors 1207, each door 1207 is fixed on the aluminum rack 1206 by two hinges 1208, and the bottom of the workbench is provided with a fixed foot cup and a pulley.
The technical principles of the present invention have been described above with reference to specific embodiments, which are intended to explain the principles of the present invention and should not be interpreted as limiting the scope of the present invention in any way. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.
Claims (10)
1. A teaching device for intelligent operation of product detection, sorting and informatization is characterized in that,
the method comprises the following steps: the system comprises an order management unit, a loading unit, an RFID assembly detection unit, a detection conveying unit, a weighing unit, an execution unit, a numerical control processing unit, a multi-station processing unit, a transplanting and stacking unit, a storage unit, a master control system and a movable workbench;
the order management unit, the feeding unit, the RFID assembly detection unit, the detection conveying unit, the weighing unit, the execution unit, the numerical control processing unit, the multi-station processing unit, the transplanting and stacking unit, the storage unit and the master control system are all arranged on the movable workbench;
the general control system is respectively connected with the order management unit, the feeding unit, the RFID assembly detection unit, the detection conveying unit, the weighing unit, the execution unit, the numerical control processing unit, the multi-station processing unit, the transplanting and stacking unit, the storage unit and the movable workbench in a control mode;
a two-axis manipulator feeding platform is arranged on the movable workbench;
the order management unit sends order information to the master control system through wireless protocol network communication;
the loading unit can place the automobile part forging product in the RFID assembling and detecting unit according to the instruction of the master control system;
after the RFID assembly detection unit finishes assembly detection on the automobile part forged product, temporarily placing the automobile part forged product to the two-axis manipulator feeding platform;
the two-axis manipulator feeding platform can send the automobile part forge piece products to the detection conveying unit for detection according to the instruction of the master control system;
the execution unit can send the detected automobile part forged piece product to the weighing unit;
the weighing unit collects the weight of the automobile part forged piece product through the PLC analog quantity, displays the weight on the master control system and judges whether the automobile part forged piece product is a good product or a defective product;
the execution unit can grab defective products to the transplanting and stacking unit;
the execution unit can send good products to the numerical control processing unit;
the numerical control processing unit and the multi-station processing unit finish simulation processing and simulation stamping on good products;
the execution unit can send the good products which are subjected to the simulation processing and/or the simulation stamping to the storage unit.
2. Instructional device according to claim 1, characterized in that the order management unit is a tablet PC arranged on the movable table.
3. Instructional device according to claim 2,
the material loading unit comprises: a feeding table and a door type two-axis manipulator;
the door type two-axis manipulator and the feeding table are both fixedly arranged on the table surface of the movable workbench, and the manipulator of the door type two-axis manipulator is positioned right above the feeding table;
the loading platform rises after receiving the instruction of the master control system, and the door type two-axis manipulator can grab and place the automobile part forging product on the detection conveying unit from the loading platform according to the instruction of the master control system to complete the loading task.
4. Instructional device according to claim 3,
the RFID assembly detection unit includes: the RFID system comprises an RFID support plate, an RFID upright column, an RFID extension column, an RFID bracket and a high-frequency RFID reader-writer;
the RFID support plate is fixedly installed with the RFID upright post;
the RFID extending column is installed on the RFID upright column;
the RFID extending column is provided with the RFID bracket;
the high-frequency RFID reader-writer is arranged on the RFID support;
the master control system can write order information into the RFID assembling and detecting unit and control the RFID assembling and detecting unit to complete assembling and detecting tasks.
5. Instructional device according to claim 4,
the detection conveying unit includes: a conveyor belt and sensor assembly;
the sensor assembly is capable of detecting physical information of an automobile part forging product located on the conveyor belt.
6. Instructional device according to claim 5,
the weighing unit includes: the device comprises a weighing support plate, a weighing mounting plate, an electronic balance, two electronic balance fixing plates with the same structure, four positioning jig heightening shafts with the same structure and an outer positioning plate;
the weighing support plate is fixedly supported on the movable workbench;
the weighing mounting plate is fixedly mounted on the weighing support plate;
the weighing mounting plate is used for supporting and placing the electronic balance;
the left side and the right side of the weighing mounting plate are respectively provided with an electronic balance fixing plate;
four positioning jig heightening shafts are arranged at four corners of the weighing mounting plate, are used for positioning and heightening support of the electronic balance and provide a placing space for the electronic balance;
the outer positioning plate is arranged above the four positioning jig heightening shafts and used for positioning and protecting the electronic balance.
7. Instructional device according to claim 6,
the execution unit includes: the robot comprises a servo motor module, a four-axis mounting plate group, a linear module and a four-axis robot;
the servo motor module is used for providing a power source for the linear module;
the four-axis mounting plate group is arranged at the moving part of the servo motor module and is used for supporting and fixing an upper four-axis robot;
the four-axis robot is an actuating mechanism and is used for sorting and carrying materials;
the numerical control machining unit can be used for carrying out laser engraving machining on automobile part forged products.
8. Instructional device according to claim 7,
the multi-station processing unit comprises at least four stations.
9. Instructional device according to claim 7,
the warehousing unit comprises: the system comprises a warehouse rack, an intelligent goods shelf platen, a label and a photoelectric sensor;
the intelligent shelf bedplate is arranged above the two layers in the middle of the warehouse rack;
the label is arranged in front of the intelligent shelf platen;
and the photoelectric sensor is arranged at the rear upper part of the intelligent shelf bedplate.
10. Instructional device according to claim 7,
the total control system comprises: the device comprises a mode selection switch, a starting button, a stopping button, a reset button, a human-computer interface, an emergency stop button, an operation panel box and two operation panel box supporting columns with the same structure;
the mode selection switch, the starting button, the stopping button, the reset button, the human-computer interface and the emergency stop button are all embedded on the operation panel box and are supported and fixed on the table top of the movable workbench by means of two operation panel box supporting columns with the same structure;
the movable table includes: a rectangular parallelepiped work head;
the four sides of the working general table are provided with wire grooves;
a workbench main switch, a fan and an oil-water separator are arranged on a right metal plate sealing plate of the workbench;
the front and the back of the workbench are provided with 8 doors, and each door consists of two hinges;
and the bottom of the working general table is provided with a fixed foot cup and a pulley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201920373126.1U CN210515900U (en) | 2019-03-22 | 2019-03-22 | Teaching equipment for product detection and sorting informatization intelligent operation |
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| CN201920373126.1U CN210515900U (en) | 2019-03-22 | 2019-03-22 | Teaching equipment for product detection and sorting informatization intelligent operation |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109754695A (en) * | 2019-03-22 | 2019-05-14 | 北京华航唯实机器人科技股份有限公司 | A kind of teaching equipment sorting information-based intelligent operation for product testing |
| CN113414132A (en) * | 2021-06-04 | 2021-09-21 | 黄山永皓新材料科技有限公司 | Intelligent and optimal storage mechanism for storage bag preparation products |
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2019
- 2019-03-22 CN CN201920373126.1U patent/CN210515900U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109754695A (en) * | 2019-03-22 | 2019-05-14 | 北京华航唯实机器人科技股份有限公司 | A kind of teaching equipment sorting information-based intelligent operation for product testing |
| CN109754695B (en) * | 2019-03-22 | 2024-03-12 | 北京华航唯实机器人科技股份有限公司 | Teaching equipment for intelligent operation of product detection and sorting informatization |
| CN113414132A (en) * | 2021-06-04 | 2021-09-21 | 黄山永皓新材料科技有限公司 | Intelligent and optimal storage mechanism for storage bag preparation products |
| CN113414132B (en) * | 2021-06-04 | 2023-11-10 | 黄山永皓新材料科技有限公司 | Intelligent optimal storage mechanism for storage bag preparation products |
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