CN210492390U - String making machine - Google Patents
String making machine Download PDFInfo
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- CN210492390U CN210492390U CN201920747480.6U CN201920747480U CN210492390U CN 210492390 U CN210492390 U CN 210492390U CN 201920747480 U CN201920747480 U CN 201920747480U CN 210492390 U CN210492390 U CN 210492390U
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Abstract
The utility model provides a kebab machine, include: the automatic feeding machine comprises a rack body, a main conveying belt, a blanking and arranging device, a label falling device, a pressing device, a label penetrating device, a material returning device and a control system. The utility model discloses a high-speed system cluster machine arranges the material in the automation, carries, and automatic falling is signed and is worn the system, and system cluster, in the process such as material returned, need not personnel and participate in, all accomplish by each parts cooperation of machine, accomplish full-automatic completion system cluster process, and in addition, its system cluster speed reaches the cluster product of 12000 cluster per hour, 12 ordinary labour manual efficiency in other words, when having saved the human cost for the enterprise greatly, very big improvement food sanitation and food safety's guarantee. Utilize the utility model discloses high-speed full-automatic threading machine replaces by hand, and is not only fast, has solved moreover and has pricked a hand difficult problem.
Description
Technical Field
The utility model relates to a system cluster machine.
Background
In the production and packaging process of the cooked food and leisure food industry with Chinese characteristics, automatic equipment is used for completing production and packaging production tools, which are technical shortcuts always faced by China, and a tissue protein bean product is provided, which is in the shape of a spherical bean ball with the diameter of 20mm, commonly called as 'plant beef ball', is fried in oil, mixed with materials, made into strings by bamboo sticks or wood sticks, and then packaged by vacuum bags, so that the food is sanitary and convenient to eat; barbecue and fried kebabs are intentionally exploded, which makes kebab stringing a difficult problem, manual kebab stringing is inefficient, unsanitary, and unstable in production, and manual operation is easy to injure hands.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a system cluster machine.
In order to solve the above problem, the utility model provides a string making machine, include:
the rack body is used for supporting the whole skewer making machine and comprises a main conveying belt, a blanking and arranging device, a label falling device, a pressing device, a label penetrating device, a material returning device and a control system, wherein the main conveying belt is used for being installed and fixed;
the main conveying belt is fixedly installed on the rack body and used for conveying the raw material pills to be stringed to the blanking and arranging device, the pressing device and the material returning device in sequence, a material bearing disc is arranged on the main conveying belt, and an arc groove is formed in the material bearing disc
The blanking and material arranging device fixedly arranged on the rack body comprises a blanking device and a material arranging device, is used for storing scattered raw material pills to be stringed in the blanking device, and uniformly distributing the raw material pills to be stringed in an arc groove of a material bearing disc of the main conveying belt through the material arranging device;
the pressing device is fixedly arranged on the rack body and is respectively connected with the label dropping device and the label penetrating device, and the pressing device is used for fixing the raw material pills to be stringed arranged in the material bearing disc during label penetrating so as not to lead the labels to be inclined;
the bamboo stick dropping device is fixedly arranged on the rack and connected with the stick penetrating device and is used for enabling the bamboo sticks to sequentially drop in the V-shaped groove of the stick penetrating device;
the stick penetrating device is fixedly arranged on the rack and is respectively connected with the pressing device and the stick falling device, is used for stringing the raw material pills to be strung which are arranged in the material bearing disc and fixed by the pressing device by using bamboo sticks and is convenient for bagging, and comprises a V-shaped groove;
the material returning device is fixed on the rack and connected with the main conveying belt, and is used for vibrating the main conveying belt and moving the raw material balls with the bamboo sticks away from the main conveying belt by means of the dead weight of the raw material balls with the bamboo sticks on the main conveying belt so as to enable the raw material balls with the bamboo sticks to fall on the material conveying belt below the rack;
and the control system is used for respectively connecting and controlling the main conveying belt, the blanking and arranging device, the label falling device, the pressing device, the label penetrating device and the material returning device.
Further, in the above stringing machine, the rack body includes: a frame, a first frame cover plate, a second frame cover plate, a left main plate, a right main plate, a left mounting main plate, a right mounting main plate, a chain tensioning adjusting bearing seat, a servo motor mounting plate, an electromagnetic valve mounting box body, an electromagnetic valve box body cover plate, a first label falling and pushing mechanism mounting main plate, a second label falling main mounting plate, a label falling main plate connecting block, a frame cover plate, a material preparation table plate and a cover plate, wherein,
the frame is a welded square frame, and the first frame cover plate and the second frame cover plate are fixed on the upper surface of the frame;
the chain tensioning adjusting bearing seat, the servo motor mounting plate, the label falling and pushing mechanism mounting main plate and the second label falling main mounting plate are respectively vertically mounted on the first rack cover plate and the second rack cover plate and used for mounting the main conveying belt, the blanking and arranging device, the label falling device, the material pressing device, the label penetrating device, the material returning device and the control system to form a hollow channel in the middle, so that the main conveying belt can convey materials in the hollow channel conveniently;
the electromagnetic valve mounting box body and the electromagnetic valve box body cover plate are fixed inside the rack;
the connecting block of the label falling main board is connected with the first label falling push-label mechanism mounting main board and the second label falling main mounting board, so that the hollow distance between the first label falling push-label mechanism mounting main board and the second label falling main mounting board is fixed, and the upper part of the rack is stabilized;
the frame apron, the platen of prepareeing material and the apron are the outer apron of frame and install in the frame, play the protection effect.
Further, in the above string making machine, the control system comprises a display screen mounting upright, a column cover plate, a display screen bottom box, a display screen operating panel and an electric appliance rotating boom, wherein,
the display screen mounting upright rod is mounted on the rack and leans against the side face of the main board for mounting the first label falling and pushing mechanism;
one end of the electric appliance rotating suspension arm is installed on the display screen installation vertical rod, the other end of the electric appliance rotating suspension arm is provided with a display screen bottom box and a display screen operation panel connected with the display screen bottom box, and the display screen bottom box is respectively connected with the main conveying belt, the blanking and arranging device, the falling and signing device, the pressing device, the penetrating and signing device and the returning device.
Further, in the above string making machine, the main conveyor belt comprises a stainless steel chain, a material receiving box mounted on the stainless steel chain, a driving shaft mounted in front of the stainless steel chain, a driven shaft mounted behind the stainless steel chain, a supporting roller shaft mounted in the middle of the stainless steel chain, a supporting roller chain wheel mounted on the supporting roller shaft, a stainless steel chain wheel mounted on the driving shaft and the driven shaft, a servo motor reducer and a servo motor, which drive and support the whole conveyor belt to complete the conveying function, wherein,
the driving shaft is fixed in a bearing hole of a servo motor mounting plate of the rack and connected with a servo motor reducer and a servo motor, and the servo motor drives the stainless steel chain to move;
the driven shaft is fixed in a chain tensioning adjusting bearing seat of the frame and used for adjusting the center distance between the driven shaft and the driving shaft so as to tension the stainless steel chain;
the middle supporting wheel shaft is fixed in bearing holes of a left main plate and a right main plate of the frame to play a role in supporting the stainless steel chain.
Further, in the above string making machine, the blanking and material arranging device comprises a hopper, a material shifting wheel shaft, a material arranging swing frame, a material shifting motor and a material arranging speed reducing motor, wherein,
the hopper is arranged at the upper part of the frame, the material arranging swing frame is arranged right below the hopper, and the material arranging swing frame is driven by a material arranging speed reducing motor arranged on the frame to arrange materials;
the material shifting wheel is arranged on a material shifting wheel shaft at the discharging position at the front lower part of the hopper, and the material shifting wheel is driven by a material shifting motor arranged on the rack to rotate and shift materials.
Furthermore, in above-mentioned system cluster machine, the device of signing falls, including the left side of the both sides of the main conveyer belt of fixed mounting in frame top and fall to sign the case with the right side, a left side falls to sign the case and falls to sign the case with the right side and is provided with V type groove respectively for make the bamboo let fall in the V type groove that pushes away and sign the device in proper order.
Furthermore, in the stringing machine, the stringing device comprises a tag pushing device and a tag pushing lower guide rod, wherein,
the lower label-pushing guide rod is fixedly arranged on a first label-falling and label-pushing mechanism mounting main board and a second label-falling main mounting board of the rack;
the left and right push-stick devices are respectively arranged on the lower push-stick guide rod and used for making linear reciprocating motion in the direction of the lower push-stick guide rod.
Further, in the above string making machine, the pressing device comprises a pressing device and a guide rod cylinder, wherein,
the guide rod cylinder is fixedly arranged on the frame;
the pressing device is arranged right above the main conveying belt and connected with the guide rod cylinder, and the guide rod cylinder drives the pressing device to move up and down.
Compared with the prior art, the utility model discloses a high-speed system cluster machine arranges the material in the automation, carries, and automatic falling is signed and is worn the system, and the system cluster need not personnel and participates in among the process such as material returned, and is whole to accomplish by each parts cooperation of machine, accomplishes system cluster process fully-automatically, and in addition, its system cluster speed reaches the cluster product of 12000 cluster per hour, is equivalent to 12 ordinary labour manual efficiency, when having saved the human cost greatly for the enterprise, very big improvement food sanitation and food safety's guarantee. Utilize the utility model discloses high-speed full-automatic threading machine replaces by hand, and is not only fast, has solved moreover and has pricked a hand difficult problem.
Drawings
Fig. 1 is a schematic diagram of a module according to an embodiment of the present invention;
fig. 2 is a flow chart of a stringing machine according to an embodiment of the present invention;
fig. 3 is a schematic diagram of a string of pellets produced by the string making machine according to an embodiment of the present invention;
FIG. 4 is a front view of the high speed skewer manufacturing machine of the present invention;
FIG. 5 is a right side view of the high speed skewer manufacturing machine of the present invention;
FIG. 6 is a three-dimensional view of the high speed skewer manufacturing machine of the present invention;
FIG. 7 is a top view of the high speed skewer manufacturing machine of the present invention;
FIG. 8 is a cross-sectional view of the high speed skewer manufacturing machine of the present invention;
FIG. 9 is a rear view of the high speed skewer manufacturing machine of the present invention;
fig. 10 is a detailed view of the main conveyor belt of the high-speed skewer manufacturing machine of the present invention.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
As shown in fig. 1, the utility model provides a string making machine, include:
the rack body 100 is used for supporting the whole skewer making machine and comprises a main conveying belt 200, a blanking and arranging device 300, a label dropping device 400, a pressing device 500, a label penetrating device 600, a material returning device 700 and a control system 800;
the main conveying belt 200 is fixedly arranged on the rack body 100 and is used for conveying the raw material pills to be stringed to the blanking and arranging device, the pressing device and the material returning device in sequence, a material bearing disc is arranged on the main conveying belt 200, and an arc groove is formed in the material bearing disc; wherein the raw material balls to be stringed are plant beef balls, spicy strings and the like;
the blanking and material arranging device 300 fixedly arranged on the rack body 100 comprises a blanking device and a material arranging device, and is used for storing scattered raw material pills to be stringed in the blanking device and uniformly distributing the raw material pills to be stringed in an arc groove of a material bearing disc of the main conveying belt 200 through the material arranging device;
the pressing device 500 is fixedly installed on the rack body 100, the pressing device 500 is respectively connected with the label dropping device 400 and the label penetrating device 600, and the pressing device 400 is used for fixing the raw material pills to be stringed arranged in the material bearing disc during label penetrating so as not to incline the label penetrating.
The bamboo stick dropping device 400 is fixedly arranged on the rack and connected with the stick penetrating device 600 and is used for enabling bamboo sticks to sequentially drop in the V-shaped groove of the stick penetrating device 600;
the stick penetrating device 600 is fixedly arranged on the rack and is respectively connected with the pressing device 500 and the stick falling device 400, and is used for stringing the raw material pills to be strung, which are arranged in the material bearing disc and fixed by the pressing device 400, by using bamboo sticks so as to facilitate bagging, and the stick penetrating device 600 comprises a V-shaped groove;
the material returning device 700 is fixed on the rack and connected with the main conveying belt 200 and is used for vibrating the main conveying belt 200 and moving the raw material pills with bamboo sticks away from the main conveying belt 200 by means of the dead weight of the raw material pills with bamboo sticks on the main conveying belt 200, so that the raw material pills with bamboo sticks fall on the material conveying belt below the rack, which is not shown in the figure;
the control system 800 is used for respectively connecting and controlling the main conveyor belt 200, the blanking and arranging device 300, the label falling device 400, the pressing device 500, the label penetrating device 600 and the material returning device 700.
Here, the control system 800 is a brain of the entire stringing machine, which controls each function module of the stringing machine to perform the string making.
The utility model discloses a high-speed system cluster machine arranges the material in the automation, carries, and automatic falling is signed and is worn the system, and system cluster, in the process such as material returned, need not personnel and participate in, all accomplish by each parts cooperation of machine, accomplish full-automatic completion system cluster process, and in addition, its system cluster speed reaches the cluster product of 12000 cluster per hour, 12 ordinary labour manual efficiency in other words, when having saved the human cost for the enterprise greatly, very big improvement food sanitation and food safety's guarantee. Utilize the utility model discloses high-speed full-automatic threading machine replaces by hand, and is not only fast, has solved moreover and has pricked a hand difficult problem.
As shown in fig. 4-10, in an embodiment of the string making machine of the present invention, the frame body 100 includes: a frame 1, a first frame cover plate 2, a second frame cover plate 3, a left main plate 4, a right main plate 5, a left mounting main plate 7, a right mounting main plate 8, a chain tensioning adjusting bearing seat 15, a servo motor mounting plate 17, an electromagnetic valve mounting box 20, an electromagnetic valve box cover plate 21, a first label falling and pushing mechanism mounting main plate 24, a second label falling main mounting plate 25, a label falling main plate connecting block 26, a frame cover plate 28, a material preparing platen 29 and a cover plate 42, wherein,
the frame 1 is a welded square frame, and the first frame cover plate 2 and the second frame cover plate 3 are fixed on the upper surface of the frame 1;
the left main board 4, the right main board 5, the left mounting main board 7 and the right mounting main board 8, the chain tensioning adjusting bearing seat 15, the servo motor mounting plate 17, the label falling and pushing mechanism mounting main board 24 and the second label falling main mounting plate 25 are respectively vertically mounted on the first rack cover plate 2 and the second rack cover plate 3, and are used for mounting the main conveying belt 200, the blanking and arranging device 300, the label falling device 400, the pressing device 500, the label penetrating device 600, the material returning device 700 and the control system 800 to form a hollow channel in the middle so that the main conveying belt 200 can convey materials in the hollow channel;
the electromagnetic valve mounting box body 20 and the electromagnetic valve box body cover plate 21 are fixed inside the rack 1;
the tag falling main plate connecting block 26 is connected with the first tag falling and pushing mechanism mounting main plate 24 and the second tag falling main mounting plate 25, so that the hollow distance between the first tag falling and pushing mechanism mounting main plate 24 and the second tag falling main mounting plate 25 is fixed, and the upper part of the rack 1 is stabilized;
the frame cover plate 28, the material preparation bedplate 29 and the cover plate 42 are all outer cover plates of the frame 1 and are arranged on the frame to play a role in protection and protection.
As shown in fig. 4-10, in an embodiment of the present invention, the control system 800 includes a display screen mounting upright 9, a column cover plate 10, a display screen bottom box 18, a display screen operating panel 19 and an electric appliance rotating boom 31, wherein,
the display screen mounting upright rod 9 is mounted on the rack 1 and leans against the side surface of the first label dropping and pushing mechanism mounting main board 24;
one end of the electric appliance rotating suspension arm 31 is installed on the display screen installation upright rod 9, the other end of the electric appliance rotating suspension arm 31 is provided with a display screen bottom box 18 and a display screen operation panel 19 connected with the display screen bottom box 18, and the display screen bottom box 18 is respectively connected with the main conveying belt 200, the blanking and arranging device 300, the label falling device 400, the material pressing device 500, the label penetrating device 600 and the material returning device 700.
As shown in fig. 4-10, in an embodiment of the skewer manufacturing machine of the present invention, as shown in fig. 10, the main conveyor 200 includes a stainless steel chain 71, a material receiving box 72 installed on the stainless steel chain 71, a driving shaft 75 in front of the stainless steel chain 71, a driven shaft 73 behind the stainless steel chain 71, a idler shaft 74 in the middle of the stainless steel chain 71, an idler sprocket 77 installed on the idler shaft 74, a stainless steel sprocket 76 installed on the driving shaft 75 and the driven shaft 73, a servo motor reducer 16 and a servo motor 52, which drive and lift the whole conveyor to complete the conveying function, wherein,
the driving shaft 75 is fixed in a bearing hole of a servo motor mounting plate 17 of the frame 1 and connected with the servo motor reducer 16 and the servo motor 52, and the servo motor 52 drives the stainless steel chain 71 to move;
the driven shaft 73 is fixed in a chain tension adjusting bearing seat 15 of the frame 1 and is used for adjusting the center distance with the driving shaft so as to tension the stainless steel chain 71;
the middle supporting wheel shaft 74 is fixed in the bearing holes of the left main plate 4 and the right main plate 5 of the frame 1, and plays a role of supporting the stainless steel chain 71.
As shown in fig. 4-10, in an embodiment of the skewer manufacturing machine of the present invention, the blanking and material arrangement device 300 includes a hopper 30, a material-shifting wheel 33, a material-shifting wheel shaft 34, a material-arrangement swing frame 35, a material-shifting motor 43 and a material-arrangement speed reduction motor 49, wherein,
the hopper 30 is arranged at the upper part of the frame 1, the material arranging swing frame 35 is arranged under the hopper 30, and the material arranging swing frame 35 is driven by a material arranging speed reducing motor 49 arranged on the frame 1 to arrange materials; the kick-off wheel 33 is mounted on a kick-off wheel shaft 34 at a discharge position in front and below the hopper 30, and is driven by a kick-off motor 43 mounted on the frame 1 to rotate and kick-off.
As shown in fig. 4-10, in an embodiment of the string making machine, the utility model discloses a fall and sign device 400, fall to sign case 11 and the right side of signing including the left side on both sides of the main conveyer belt 200 of fixed mounting in frame 1 top and sign case 12, a left side falls to sign case 11 and the right side falls to be provided with V type groove in signing case 12 respectively for make the bamboo sign fall in proper order and push away the V type groove of signing the device.
As shown in fig. 4-10, in an embodiment of the skewer manufacturing machine of the present invention, the stick passing device 600 includes a stick pushing device 22 and a lower stick pushing guide 23, wherein,
the lower label-pushing guide rod 23 is fixedly arranged on a first label-falling and label-pushing mechanism mounting main board 24 and a second label-falling main mounting board 25 of the rack;
one of the left and right ejector mechanisms 22 is mounted on an ejector lower guide bar 23 for linear reciprocating movement in the direction of the ejector lower guide bar 23.
As shown in fig. 4-10, in an embodiment of the string making machine of the present invention, the pressing device includes a pressing device 27 and a guide rod cylinder 51, wherein,
the guide rod cylinder 51 is fixedly arranged on the frame 1;
the pressing device 27 is installed right above the main conveyor belt 200 and connected with the guide rod cylinder 51, and the guide rod cylinder 51 drives the pressing device 27 to move up and down.
Specifically, the work flow of the string making machine of the present invention is shown in fig. 2, and the string of pills made of the bamboo stick 101 and the raw material pill 102 can be shown in fig. 3.
The string making machine is an integral machine frame with the bottom composed of the machine frame 1, a machine frame cover plate 2, a second machine frame cover plate 3, an electromagnetic valve installation box body 20, an electromagnetic valve box body cover plate 21 and front and rear machine frame cover plates 28; the left main board 4 and the right main board 5 are arranged on the rack 1 and support a conveying belt and a material arranging part of the material arranging section.
The main conveyer belt 6 is installed by a stainless steel chain 71 on a riding wheel shaft 74 in the middle of a driven shaft 73 behind a driving shaft 75 in front of a material receiving box 72 on the chain, a riding wheel chain wheel 77 installed on the riding wheel shaft, and a stainless steel chain wheel 76 installed on the driving shaft and the driven shaft, and drives and supports the whole conveyer belt to complete the conveying function.
The left mounting main board 7 and the right mounting main board 8 are mounted on the rack 1, the second tag falling main mounting board 25 is mounted in front of the right mounting main board 8, the first tag falling push-stick mechanism mounting main board 24 is mounted behind the left mounting main board 7, and the tag falling main board connecting block 26 is a connecting plate for connecting the second tag falling main mounting board 25 and the first tag falling push-stick mechanism mounting main board 24 together; they support the lift tag pushers and the conveyor belt.
A display screen mounting upright rod 9 which is arranged on the rack 1 and leans against the side surface of the tag falling and pushing mechanism mounting main board 24, an electric appliance rotating suspension arm 31 is arranged on the display screen mounting upright rod 9, and a display screen bottom box 18 and a display screen operation panel 19 are arranged at the other end of the electric appliance rotating suspension arm
The left tag dropping box 11 and the right tag dropping box 12 are arranged on the main conveying belt and are arranged on two sides of the main plate, and the chain tensioning adjusting bearing seat is arranged in a waist-shaped groove of the main mounting plate 2425 and is used for tensioning the chain; the servo motor mounting plate 17 is mounted on the left main plate 4, the servo motor reducer 16 is mounted on the servo motor mounting plate 17, and the servo motor 52 is mounted on the servo motor reducer 16 and drives the main conveyor belt 6 to move.
The lower swab guide rod 23 is arranged on the main mounting plate 2425, the swab pushing devices are arranged on the lower swab guide rod 23, one on the left and the right, and can do linear reciprocating motion on the lower swab guide rod 23; the material pressing device is arranged above the main conveying belt, is arranged in the middle of the left and right label dropping boxes, and presses the vegetable beef balls during label passing; the material preparation bedplate 29 is arranged on the two sides of the left and right main boards 45; the hopper 30 is arranged between the left main plate 4 and the right main plate 5, and a first feed inlet baffle 46 and a second feed inlet baffle 47 are arranged in front and at the back; the material shifting wheel 33 is arranged on the material shifting wheel shaft 34, the material shifting wheel shaft 34 is arranged at the discharge end of the hopper 30, the material shifting motor 43 is arranged on the servo motor mounting plate 17, the material shifting wheel shaft 34 and the material shifting motor 43 are fastened together, and the material shifting motor 43 drives the material shifting wheel 33 to rotate so as to play a role in material shifting.
The material arranging swing frame 35 is arranged in the hopper 30, the material arranging push rod guide block 36 is arranged on the left main plate 45 and the right main plate 45, and the material arranging speed reducing motor 49 drives the material arranging swing frame 35 to move linearly left and right to limit the material arranging push rod guide block 36 to move linearly left and right to arrange materials.
In the utility model, the main conveyer belt 6, the left label dropping box 11, the right label dropping box 12 and the label pushing device 22 are arranged; left side is fallen to sign case 11 right side and is fallen to sign case 12 and pushing away and sign device 22 directly over, and left side is fallen to sign case 11 right side and is fallen to sign case 12 and go on simultaneously on both sides of main conveyer belt 6, and it wears to sign to fall to sign, and six stations on every side are fallen to sign and are pushed away to sign, and the position is accurate, and is efficient, and is fast
In operation, the raw material, i.e., the soybean tissue protein pellets, is introduced into the hopper 30 of the blanking device, and the machine is started to move the main conveyor 6 stepwise as required. When a material bearing disc on the main conveying belt passes through the blanking device area, a material arranging motor 49 drives a material arranging swing frame 35 to push bean balls into the material bearing disc, a material hopper outlet is formed, a material shifting motor 43 drives a material shifting wheel 33 fixed on a material shifting wheel shaft 34 to shift redundant bean balls into a material hopper, and the left side and the right side of the material bearing disc are respectively provided with 6 material bearing grooves which are filled with the bean balls.
Fill with the main conveyer belt of beans ball, step-by-step motion is to wearing to sign when regional, the conveyer belt both sides are provided with about two and fall to sign case 1112 and its below push away and sign device 22, every device once falls to sign 6, the wheel power of signing that falls of signing the device is provided by falling to sign step motor, fall to sign the motor and rotate 60 degrees, 6 fall to sign 6 on the wheel week footpath and sign the groove and every following and rotating 60 degrees, when 6 that fall to sign on the wheel rotate that to sign the play of signing the device in the groove at a slow speed, bamboo is signed and is followed to fall to sign the breach and drop to the mouth of signing that bears on wearing to sign the push rod, prepare to wear to sign.
Under the control of the control system 800 including the central control system PLC, when the tray on the conveyor belt moves to the standard threading position, the conveyor belt stops moving, and the threading time is entered. At the moment, 6 bamboo sticks are fully dropped on 6 stick receiving openings on the stick penetrating push rod, and the left side and the right side of the stick penetrating push rod are symmetrical to form 12 bamboo sticks in total. When the sticks are penetrated, the air cylinder of the material pressing device 27 extends out to press the tray on the conveying belt, so that beans in the tray trough do not jump out when the sticks are penetrated, and the actions of penetrating the sticks are conveniently finished. The clamp plate cylinder walks to down journey position, pushes away to sign the push rod cylinder work of wearing of signing device 22, with bamboo let on the push rod forward propulsion, propulsive distance is a cylinder stroke, 150mm promptly, and the whole pole cylinder work of sending that pushes away below signing board simultaneously is with whole 40mm of propelling movement forward of signing board, and the beans ball on with the tray is established ties in proper order, accomplishes and wears to sign the process. After the induction switch detects that 2 cylinders move to the specified positions to complete the label penetrating, the induction switch immediately returns to the label bearing position, at the moment, the material pressing cylinder retracts, the main conveying belt starts to move, the next blanking and conveying period is started, and the label penetrating process is completed.
After the bamboo sticks are well penetrated, a material returning and sweeping device is arranged below the conveying belt, so that the penetrated bean ball strings are prevented from being stuck on the conveying belt, and the conveying and the next round of material falling and stick penetrating are influenced. Meanwhile, the penetrated bean ball strings are ensured to smoothly drop onto a packaging conveying belt, and products are conveyed to a feeding port of a bag feeding type packaging machine.
As shown in fig. 10, the main conveyor 200 includes a blanking area 201, a material arranging area 202, a threading area 203, and a stringing-out area 204.
The utility model discloses a high-speed system cluster machine is when cluster system product, and it can reach the high speed of 12000 cluster per hour, and its blanking, falling sign, wearing to sign, the material returned all are accomplished by the machine in addition, are controlled by machine central control system PLC, do not need operation workman direct contact food raw and other materials, guarantee the safety in production and the health of operation process food.
The high-speed cluster making machine can be designed to produce 12000 clusters, namely, 2000 bags of standard products of the bean ball products can be clustered and contained in 6 clusters, namely 34 bags per minute. The bag feeding type packaging machine matched with the high-speed string making machine on the production line has the packaging speed of 30-50 bags, and the production efficiency is completely matched. Compared with the manual string bean ball product, the string bean ball product is calculated at the string speed of 1000 strings/hour of common workers, and one machine can replace the workload of 12 common workers, namely, one machine can save 10 workers.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
It will be apparent to those skilled in the art that various changes and modifications may be made to the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (8)
1. A skewer machine, comprising:
the rack body is used for supporting the whole skewer making machine and comprises a main conveying belt, a blanking and arranging device, a label falling device, a pressing device, a label penetrating device, a material returning device and a control system, wherein the main conveying belt is used for being installed and fixed;
the main conveying belt is fixedly installed on the rack body and used for conveying the raw material pills to be stringed to the blanking and arranging device, the pressing device and the material returning device in sequence, a material bearing disc is arranged on the main conveying belt, and an arc groove is formed in the material bearing disc
The blanking and material arranging device fixedly arranged on the rack body comprises a blanking device and a material arranging device, is used for storing scattered raw material pills to be stringed in the blanking device, and uniformly distributing the raw material pills to be stringed in an arc groove of a material bearing disc of the main conveying belt through the material arranging device;
the pressing device is fixedly arranged on the rack body and is respectively connected with the label dropping device and the label penetrating device, and the pressing device is used for fixing the raw material pills to be stringed arranged in the material bearing disc during label penetrating so as not to lead the labels to be inclined;
the bamboo stick dropping device is fixedly arranged on the rack and connected with the stick penetrating device and is used for enabling the bamboo sticks to sequentially drop in the V-shaped groove of the stick penetrating device;
the stick penetrating device is fixedly arranged on the rack and is respectively connected with the pressing device and the stick falling device, is used for stringing the raw material pills to be strung which are arranged in the material bearing disc and fixed by the pressing device by using bamboo sticks and is convenient for bagging, and comprises a V-shaped groove;
the material returning device is fixed on the rack and connected with the main conveying belt, and is used for vibrating the main conveying belt and moving the raw material balls with the bamboo sticks away from the main conveying belt by means of the dead weight of the raw material balls with the bamboo sticks on the main conveying belt so as to enable the raw material balls with the bamboo sticks to fall on the material conveying belt below the rack;
and the control system is used for respectively connecting and controlling the main conveying belt, the blanking and arranging device, the label falling device, the pressing device, the label penetrating device and the material returning device.
2. The stringing machine as defined in claim 1, wherein the frame body comprises: a frame, a first frame cover plate, a second frame cover plate, a left main plate, a right main plate, a left mounting main plate, a right mounting main plate, a chain tensioning adjusting bearing seat, a servo motor mounting plate, an electromagnetic valve mounting box body, an electromagnetic valve box body cover plate, a first label falling and pushing mechanism mounting main plate, a second label falling main mounting plate, a label falling main plate connecting block, a frame cover plate, a material preparation table plate and a cover plate, wherein,
the frame is a welded square frame, and the first frame cover plate and the second frame cover plate are fixed on the upper surface of the frame;
the chain tensioning adjusting bearing seat, the servo motor mounting plate, the label falling and pushing mechanism mounting main plate and the second label falling main mounting plate are respectively vertically mounted on the first rack cover plate and the second rack cover plate and used for mounting the main conveying belt, the blanking and arranging device, the label falling device, the material pressing device, the label penetrating device, the material returning device and the control system to form a hollow channel in the middle, so that the main conveying belt can convey materials in the hollow channel conveniently;
the electromagnetic valve mounting box body and the electromagnetic valve box body cover plate are fixed inside the rack;
the connecting block of the label falling main board is connected with the first label falling push-label mechanism mounting main board and the second label falling main mounting board, so that the hollow distance between the first label falling push-label mechanism mounting main board and the second label falling main mounting board is fixed, and the upper part of the rack is stabilized;
the frame apron, the platen of prepareeing material and the apron are the outer apron of frame and install in the frame, play the protection effect.
3. The kebab machine of claim 2, wherein the control system comprises a display screen mounting upright, a column cover, a display screen bottom box, a display screen operating panel, and an appliance rotating boom, wherein,
the display screen mounting upright rod is mounted on the rack and leans against the side face of the main board for mounting the first label falling and pushing mechanism;
one end of the electric appliance rotating suspension arm is installed on the display screen installation vertical rod, the other end of the electric appliance rotating suspension arm is provided with a display screen bottom box and a display screen operation panel connected with the display screen bottom box, and the display screen bottom box is respectively connected with the main conveying belt, the blanking and arranging device, the falling and signing device, the pressing device, the penetrating and signing device and the returning device.
4. The skewer manufacturing machine according to claim 3, wherein the main conveyor belt comprises a stainless steel chain, a material receiving box arranged on the stainless steel chain, a driving shaft arranged in front of the stainless steel chain, a driven shaft arranged behind the stainless steel chain, a riding wheel shaft arranged in the middle of the stainless steel chain, a riding wheel chain wheel arranged on the riding wheel shaft, a stainless steel chain wheel arranged on the driving shaft and the driven shaft, a servo motor reducer and a servo motor, which drive and lift the whole conveyor belt to complete the conveying function,
the driving shaft is fixed in a bearing hole of a servo motor mounting plate of the rack and connected with a servo motor reducer and a servo motor, and the servo motor drives the stainless steel chain to move;
the driven shaft is fixed in a chain tensioning adjusting bearing seat of the frame and used for adjusting the center distance between the driven shaft and the driving shaft so as to tension the stainless steel chain;
the middle supporting wheel shaft is fixed in bearing holes of a left main plate and a right main plate of the frame to play a role in supporting the stainless steel chain.
5. The kebab machine according to claim 4, wherein the blanking and material-arranging device comprises a hopper, a material-shifting wheel shaft, a material-arranging swing frame, a material-shifting motor and a material-arranging speed-reducing motor,
the hopper is arranged at the upper part of the frame, the material arranging swing frame is arranged right below the hopper, and the material arranging swing frame is driven by a material arranging speed reducing motor arranged on the frame to arrange materials;
the material shifting wheel is arranged on a material shifting wheel shaft at the discharging position at the front lower part of the hopper, and the material shifting wheel is driven by a material shifting motor arranged on the rack to rotate and shift materials.
6. The stringing machine as claimed in claim 5, wherein the label dropping device comprises a left label dropping box and a right label dropping box which are fixedly arranged at two sides of the main conveyer belt above the frame, and the left label dropping box and the right label dropping box are respectively provided with a V-shaped groove for enabling the bamboo labels to sequentially drop in the V-shaped grooves of the label pushing device.
7. The skewer of claim 6, wherein the threading device comprises a pusher and a lower pusher guide, wherein,
the lower label-pushing guide rod is fixedly arranged on a first label-falling and label-pushing mechanism mounting main board and a second label-falling main mounting board of the rack;
the left and right push-stick devices are respectively arranged on the lower push-stick guide rod and used for making linear reciprocating motion in the direction of the lower push-stick guide rod.
8. The kebab machine of claim 7, wherein the pressing device comprises a pressing device and a guide rod cylinder, wherein,
the guide rod cylinder is fixedly arranged on the frame;
the pressing device is arranged right above the main conveying belt and connected with the guide rod cylinder, and the guide rod cylinder drives the pressing device to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920747480.6U CN210492390U (en) | 2019-05-19 | 2019-05-19 | String making machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920747480.6U CN210492390U (en) | 2019-05-19 | 2019-05-19 | String making machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110100867A (en) * | 2019-05-19 | 2019-08-09 | 上海致元自动化科技有限公司 | String machine processed |
| CN112021622A (en) * | 2020-09-02 | 2020-12-04 | 张朝军 | Green pepper processing device |
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2019
- 2019-05-19 CN CN201920747480.6U patent/CN210492390U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110100867A (en) * | 2019-05-19 | 2019-08-09 | 上海致元自动化科技有限公司 | String machine processed |
| CN112021622A (en) * | 2020-09-02 | 2020-12-04 | 张朝军 | Green pepper processing device |
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