CN210477726U - Five-roller laminating extrusion production line for SPC floor - Google Patents
Five-roller laminating extrusion production line for SPC floor Download PDFInfo
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- CN210477726U CN210477726U CN201921272584.2U CN201921272584U CN210477726U CN 210477726 U CN210477726 U CN 210477726U CN 201921272584 U CN201921272584 U CN 201921272584U CN 210477726 U CN210477726 U CN 210477726U
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Abstract
The application discloses a five-roller laminating extrusion production line for SPC floors, which comprises a feeding device, a mixing unit, an intermediate bin, an extruder, a five-roller unit, a traction device, a plate shearing machine and a gripping device which are sequentially arranged, wherein the five-roller unit comprises a rack, a pair of calendering rollers, a pair of rollers and a press roller, the pair of calendering rollers are arranged on the rack, the pair of calendering rollers are arranged up and down and are matched with a die head of the extruder, the pair of embossing rollers are arranged up and down and are matched with a roller way, the press roller is arranged between the embossing rollers and the calendering rollers, heating laminating rollers and steel roller laminating rollers are arranged on two sides of the press roller, a color film discharging roller and a transparent film discharging roller are arranged at the top of the rack, a gold stamping cover is arranged between the embossing rollers and the steel roller laminating rollers, the production line is reasonable in structure, and the texture of products is more uniform through, thereby improved product quality, whole degree of automation is high simultaneously, can efficient production, reduces the cost of labor.
Description
Technical Field
The application relates to the field of floor production, in particular to a five-roller laminating extrusion production line for SPC floors.
Background
In the prior art, a production line for the bottom plate usually adopts the multi-roller extrusion laminating technology to realize production, but the structure of its multi-roller is vertical the range for a plurality of rollers usually, is not suitable for the production of hardboard, and the structure is comparatively unreasonable, and degree of automation is low, and it is inefficient to take effect.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a five roller laminating extrusion line for SPC floor to overcome not enough among the prior art.
In order to achieve the above object, the utility model provides a following technical scheme:
the embodiment of the application discloses a five roller laminating extrusion lines for SPC floor, its characterized in that: the device comprises a feeding device, a mixing unit, an intermediate bin, an extruder, a five-roller unit, a traction device, a plate shearing machine and a grabbing device which are sequentially arranged, wherein the mixing unit comprises a mixing hopper, the bottom of the mixing hopper is communicated with a high-speed mixing barrel, the outlet of the high-speed mixing barrel is connected with the top of the intermediate bin through a screw feeder, the bottom of the intermediate bin is connected with the hopper of the extruder through the screw feeder, a roller way is arranged between the traction device and the five-roller unit, the five-roller unit comprises a rack, a pair of calendering rollers, a pair of embossing rollers and a pair of compression rollers, the pair of calendering rollers are arranged on the rack and matched with a die head of the extruder, the pair of embossing rollers are arranged on the upper portion and the lower portion and matched with the roller way, the compression rollers are arranged between the embossing rollers and the calendering rollers, and two sides of the, the hot stamping device is characterized in that a color film discharging roller and a transparent film discharging roller which are respectively matched with the heating laminating roller and the steel roller laminating roller are arranged at the top of the rack, the steel roller laminating roller is arranged close to the embossing roller, and a hot stamping cover is arranged between the embossing roller and the steel roller laminating roller.
Preferably, in foretell five roller laminating extrusion lines for SPC floor, feed arrangement includes main hopper, auxiliary hopper, oil drum and places the frame, the main hopper bottom is passed through the material loading machine and is placed the frame top and be connected, it is connected through material loading machine and mixing hopper top to place the frame bottom, oil pump and mixing hopper top are connected respectively at both ends about the oil drum, the auxiliary hopper passes through the material loading machine and is connected with the mixing hopper top.
Preferably, in the above five-roller laminating extrusion production line for SPC floors, a platform scale is arranged at the bottom of the placing frame, the lower end of the oil drum is connected with the top of the mixing hopper through the electronic scale, and the auxiliary hopper is connected with the top of the mixing hopper through the electronic scale after being fed by the feeding machine.
Preferably, in the five-roll laminating extrusion line for SPC floors described above, the bottom surface of the placement frame is provided with a baffle plate inclined toward the mixing hopper side.
Preferably, in the above five-roller laminating extrusion production line for SPC floors, a level gauge is arranged in the oil drum.
Preferably, in the five-roller laminating extrusion production line for SPC floors, the gripping device is a manipulator, and a conveying device matched with a plate shearing machine is arranged below the manipulator.
Preferably, in the five-roll laminating extrusion line for SPC floors described above, the roller table is inclined toward the side of the five-roll unit.
Preferably, in the five-roller laminating extrusion line for SPC floors, a material level meter is arranged in a hopper of the extruder.
Preferably, in the five-roller laminating and extruding production line for the SPC floor, the pair of calendering rollers close to the lower part of the pair of calendering rollers are connected with the frame in an up-and-down mode through a lifting mechanism, the pair of embossing rollers close to the upper part of the pair of embossing rollers are connected with the frame in an up-and-down mode through a lifting mechanism and inclined towards the traction device by an angle of 45 degrees, and a track matched with the movement of the calendering rollers and the embossing rollers is arranged on the frame.
Compared with the prior art, the utility model has the advantages of:
1. this production line is rational in infrastructure, enters into the manipulator letter sorting from the major ingredient and all can pass through PLC control, and degree of automation is high, can high efficiency production, reduces the cost of labor.
2 the level cooperation through embossing roller, calendering roller and tectorial membrane roller is applicable to the production of bottom plate class, and the calendering roller makes the product texture more even, has improved product toughness, and the colored membrane of embossing roller cooperation makes the decorative pattern of product diversified, is suitable for a plurality of groups.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present application, and it is obvious for those skilled in the art to obtain other drawings based on the drawings without creative efforts.
Fig. 1 is a schematic structural view of a five-roller laminating extrusion line for SPC floors according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a five-roller unit according to an embodiment of the present invention;
fig. 3 is a schematic view of a partial structure according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described in detail below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 to 3, the five-roller laminating extrusion line for SPC floors in this embodiment includes a feeding device, a mixing unit 2, an intermediate bin 3, an extruder 4, a five-roller unit 5, a traction device 6, a plate shearing machine 7 and a gripping device 8, which are sequentially arranged, the mixing unit 2 includes a mixing hopper 201, the bottom of the mixing hopper 201 is communicated with a high-speed mixing barrel 202, an outlet of the high-speed mixing barrel 202 is connected with the top of the intermediate bin 3 through a screw feeder, the bottom of the intermediate bin 3 is connected with a hopper of the extruder 4 through a screw feeder, a roller table 9 is arranged between the traction device 6 and the five-roller unit 5, the five-roller unit 5 includes a frame 501, and a pair of calendaring rollers 502, a pair of embossing rollers 503 and a pair of pressing rollers 504 arranged on the frame 501, the pair of calendaring rollers 502 are arranged up and down and are matched with a die head of the extruder 4, the, the press roll 504 is arranged between the embossing roll 503 and the calendering roll 502, the heating laminating roll 505 and the steel roll laminating roll 506 which are tangent to each other are arranged on two sides of the press roll 504, the color film discharging roll 507 and the transparent film discharging roll 508 which are matched with the heating laminating roll 505 and the steel roll laminating roll 506 respectively are arranged on the top of the frame 501, the steel roll laminating roll 506 is arranged close to the embossing roll 503, and the gold stamping cover 509 is arranged between the embossing roll 503 and the steel roll laminating roll 506.
Further, the gripping device 8 is a manipulator 801, and a conveying device 802 matched with the plate shearing machine 7 is arranged below the manipulator 801.
Further, the roller table 9 is inclined toward the side of the five-roller set 5.
In the technical scheme, the production line is reasonable in structure, the main materials can be controlled by the PLC from the time the main materials enter the mechanical arm for sorting, the automation degree is high, the production can be carried out efficiently, and the labor cost is reduced; the horizontal cooperation through embossing roller, calendering roller and tectorial membrane roller is applicable to the production of bottom plate class, and the calendering roller makes the product texture more even, has improved product toughness, and the colored membrane of embossing roller cooperation makes the decorative pattern of product diversified, is suitable for a plurality of groups.
In one embodiment, the feeding device comprises a main hopper 101, an auxiliary hopper 102, an oil drum 103 and a placing frame 104, wherein the bottom of the main hopper 101 is connected with the top of the placing frame 104 through a feeding machine, the bottom of the placing frame 104 is connected with the top of a mixing hopper 201 through the feeding machine, the upper end and the lower end of the oil drum 103 are respectively connected with the top of an oil pump 105 and the top of the mixing hopper 201, and the auxiliary hopper 102 is connected with the top of the mixing hopper 201 through the feeding machine.
Further, place the frame 104 bottom and be equipped with platform balance 106, the oil drum 103 lower extreme passes through electronic scale 107 and is connected with mixing hopper 201 top, and auxiliary hopper 102 is connected with mixing hopper 201 top through electronic scale 107 behind the material loading machine material loading.
In this technical scheme, through the cooperation of title and each hopper, feeding that can be more accurate cooperates PLC control simultaneously, can guarantee that accurate each material carries out the ratio and mixes.
Further, the bottom surface of the placing frame 104 is provided with a baffle plate 108 inclined toward the mixing hopper 201 side.
In this technical scheme, thereby can prevent to place the frame in the bottom material glue influence the proportion that gets into mixing hopper through the baffle, ensure the batching accuracy.
In one embodiment, a level gauge 109 is provided in the oil drum 103, and a level gauge 401 is provided in the hopper of the extruder 4.
In the technical scheme, the liquid level meter and the charge level indicator are matched, so that the PLC can conveniently control feeding of each mechanism, the idle running or over-slow speed of the extruder is avoided, and uniform extrusion is ensured.
In one embodiment, a pair of calendering rolls 502 close to the lower part is connected with a frame 501 in an up-and-down mode through an elevating mechanism 10, a pair of embossing rolls 503 close to the upper part is connected with the frame 501 in an up-and-down mode through an elevating mechanism 10 and an angle of 45 degrees towards a traction device 6, and a track 510 matched with the movement of the calendering rolls 502 and the embossing rolls 503 is arranged on the frame 501.
In the technical scheme, the lifting mechanism is a lifting mechanism in the conventional technology, the lifting is realized by connecting the bearing seats at the two ends of the roller through the screw rod lifter, and the production of products with various specifications can be realized after the lifting mechanism is connected.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing is merely a detailed description of the present application, and it should be noted that modifications and embellishments could be made by those skilled in the art without departing from the principle of the present application, and these should also be considered as the protection scope of the present application.
Claims (9)
1. The utility model provides a five roller laminating extrusion line for SPC floor which characterized in that: the device comprises a feeding device, a mixing unit, an intermediate bin, an extruder, a five-roller unit, a traction device, a plate shearing machine and a grabbing device which are sequentially arranged, wherein the mixing unit comprises a mixing hopper, the bottom of the mixing hopper is communicated with a high-speed mixing barrel, the outlet of the high-speed mixing barrel is connected with the top of the intermediate bin through a screw feeder, the bottom of the intermediate bin is connected with the hopper of the extruder through the screw feeder, a roller way is arranged between the traction device and the five-roller unit, the five-roller unit comprises a rack, a pair of calendering rollers, a pair of embossing rollers and a pair of compression rollers, the pair of calendering rollers are arranged on the rack and matched with a die head of the extruder, the pair of embossing rollers are arranged on the upper portion and the lower portion and matched with the roller way, the compression rollers are arranged between the embossing rollers and the calendering rollers, and two sides of the, the hot stamping device is characterized in that a color film discharging roller and a transparent film discharging roller which are respectively matched with the heating laminating roller and the steel roller laminating roller are arranged at the top of the rack, the steel roller laminating roller is arranged close to the embossing roller, and a hot stamping cover is arranged between the embossing roller and the steel roller laminating roller.
2. A five roll conformable extrusion line for SPC flooring according to claim 1 wherein: the feeding device comprises a main hopper, an auxiliary hopper, an oil drum and a placing frame, wherein the bottom of the main hopper is connected with the top of the placing frame through a feeding machine, the bottom of the placing frame is connected with the top of a mixing hopper through a feeding machine, the upper end and the lower end of the oil drum are respectively connected with an oil pump and the top of the mixing hopper, and the auxiliary hopper is connected with the top of the mixing hopper through a feeding machine.
3. A five roll conformable extrusion line for SPC flooring according to claim 2 wherein: the bottom of the placing frame is provided with a platform scale, the lower end of the oil drum is connected with the top of the mixing hopper through the electronic scale, and the auxiliary hopper is connected with the top of the mixing hopper through the electronic scale after being fed by the feeding machine.
4. A five roll conformable extrusion line for SPC flooring according to claim 2 wherein: the bottom surface of the placing frame is provided with a baffle inclined towards one side of the mixing hopper.
5. A five roll conformable extrusion line for SPC flooring according to claim 2 wherein: a liquid level meter is arranged in the oil drum.
6. A five roll conformable extrusion line for SPC flooring according to claim 1 wherein: the grabbing device is a mechanical arm, and a conveying device matched with the plate shearing machine is arranged below the mechanical arm.
7. A five roll conformable extrusion line for SPC flooring according to claim 1 wherein: the roller way inclines towards one side of the five-roller unit.
8. A five roll conformable extrusion line for SPC flooring according to claim 1 wherein: and a material level meter is arranged in a hopper of the extruder.
9. A five roll conformable extrusion line for SPC flooring according to claim 1 wherein: the pair of calendering rollers close to the lower part of the pair of calendering rollers are connected with the rack in an up-and-down mode through a lifting mechanism, the pair of embossing rollers close to the upper part of the pair of embossing rollers are connected with the rack in an up-and-down mode through a lifting mechanism and are inclined towards the traction device by an angle of 45 degrees, and a track matched with the movement of the calendering rollers and the embossing rollers is arranged on the rack.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201921272584.2U CN210477726U (en) | 2019-08-07 | 2019-08-07 | Five-roller laminating extrusion production line for SPC floor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201921272584.2U CN210477726U (en) | 2019-08-07 | 2019-08-07 | Five-roller laminating extrusion production line for SPC floor |
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CN210477726U true CN210477726U (en) | 2020-05-08 |
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CN201921272584.2U Active CN210477726U (en) | 2019-08-07 | 2019-08-07 | Five-roller laminating extrusion production line for SPC floor |
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2019
- 2019-08-07 CN CN201921272584.2U patent/CN210477726U/en active Active
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